Hy-Brid Lifts HB-P827 Maintenance & Troubleshooting Manual

Push-around aerial work platform

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BY CUSTO M EQUIPMENT LLC
MAINTENANCE & TROUBLESHOOTING MANUAL
PUSH-AROUND AERIAL WORK PLATFORM
SUPO-722
REV B
HB-P827
HB-P1027
SERIES I

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Summary of Contents for Hy-Brid Lifts HB-P827

  • Page 1 BY CUSTO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING MANUAL SUPO-722 REV B PUSH-AROUND AERIAL WORK PLATFORM HB-P827 HB-P1027 SERIES I...
  • Page 2: Notes

    Original instructions written in English. The purpose of this Maintenance Manual is to provide qualified service personnel with information for servicing and maintaining Hy-Brid Lifts. All information in this manual must be read and understood before any attempt is made to service this machine.
  • Page 3: Table Of Contents

    SECTION 7 | PARTS ..................................30 SECTION 8 | WARRANTY ................................ 32 SECTION 9 | INSPECTION & REPAIR LOG ...........................34 BY CUSTOM EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-722 MAINTENANCE & TROUBLESHOOTING SUPO-722 HB-P827/HB-P1027 REV B HB-P827/HB-P1027 REV B...
  • Page 4: Section 1 | Safety

    NEVER REACH BETWEEN SCISSOR LINKS OR PROP TRAINED PERSONNEL ONLY. UP PLATFORM UNLESS MAINTENANCE PINS ARE IN LOCK. BY CUSTOM EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-722 MAINTENANCE & TROUBLESHOOTING SUPO-722 HB-P827/HB-P1027 REV B HB-P827/HB-P1027 REV B...
  • Page 5: Section 2 | Maintenance

    FLAME AWAY FROM BATTERIES. DO NOT SMOKE WHILE CHARGING. Green LED Red LED Green LED (ON) (OFF) (ON) BY CUSTOM EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-722 MAINTENANCE & TROUBLESHOOTING SUPO-722 HB-P827/HB-P1027 REV B HB-P827/HB-P1027 REV B...
  • Page 6: Lubrication

    Never attach pipe racks, material lifting devices, or make any other alteration that is not part of the intended design of the machine. BY CUSTOM EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-722 MAINTENANCE & TROUBLESHOOTING SUPO-722 HB-P827/HB-P1027 REV B HB-P827/HB-P1027 REV B...
  • Page 7: Section 3 | Maintenance Checklists

    Wheels: Front and rear wheels rotate freely. Brakes engage and hold when platform is elevated. Date: Inspected by: BY CUSTOM EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-722 MAINTENANCE & TROUBLESHOOTING SUPO-722 HB-P827/HB-P1027 REV B HB-P827/HB-P1027 REV B...
  • Page 8: Pre-Delivery / Frequent / Annual Inspection Checklist

    □ □ □ □ □ □ Proper placement quantity Battery Charger Secure / Operational COMMENTS: Date: Inspected by: BY CUSTOM EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-722 MAINTENANCE & TROUBLESHOOTING SUPO-722 HB-P827/HB-P1027 REV B HB-P827/HB-P1027 REV B...
  • Page 9: Section 4 | Technical References

    SECTION 4 | TECHNICAL REFERENCES SECTION 4 | TECHNICAL REFERENCES 4.1 | HYDRAULIC SCHEMATIC Part No HS-HB-P830CE BY CUSTOM EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-722 MAINTENANCE & TROUBLESHOOTING SUPO-722 HB-P827/HB-P1027 REV B HB-P827/HB-P1027 REV B...
  • Page 10: Electrical Schematic

    THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTOM EQUIPMENT AND IS LOANED IN EXPECTATION THAT IT WILL BE KEPT CONFIDENTIAL AND USED ONLY FOR THE PURPOSE FOR WHICH IT IS LOANED. BY CUSTOM EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-722 MAINTENANCE & TROUBLESHOOTING SUPO-722 HB-P827/HB-P1027 REV B HB-P827/HB-P1027 REV B...
  • Page 11: Section 5 | Wiring Diagrams

    INITIAL RELEASE 2017-3153A 06/23/2016 ORIGINALLY DRAWN BY: DATE: Richfield, WI 53076 Custom Equipment, Inc. Phone: (262)644-1300 WD,HB-P827/1027 SPEC/MATL: Schematic WEIGHT: APPROX. 0.00 LB. DRAWING #: WD-144-20-002-50 SCALE:1:1 B-SIZE DO NOT SCALE DRAWING SHEET 1 OF 3 THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTOM EQUIPMENT AND IS LOANED IN EXPECTATION THAT IT WILL BE KEPT CONFIDENTIAL AND USED ONLY FOR THE PURPOSE FOR WHICH IT IS LOANED.
  • Page 12: Upper Control Wiring Diagram

    5 COND. MAIN CBL WAS 4 COND. 08/01/2017 2017-3153B ORIGINALLY DRAWN BY: DATE: Richfield, WI 53076 Custom Equipment, Inc. Phone: (262)644-1300 WD,UPR CTL HB-P827/1027 SPEC/MATL: Wiring Diagram WEIGHT: APPROX. 0.00 LB. DRAWING #: WD-144-21-075-50 SCALE:1:1 B-SIZE DO NOT SCALE DRAWING SHEET 1 OF 1 THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTOM, EQUIPMENT AND IS LOANED IN EXPECTATION THAT IT WILL BE KEPT CONFIDENTIAL AND USED ONLY FOR THE PURPOSE FOR WHICH IT IS LOANED.
  • Page 13: Section 6 | Trouble Shooting Flowcharts

    SECTION 6 | TROUBLE SHOOTING FLOWCHARTS SECTION 6 | TROUBLE SHOOTING FLOWCHARTS 6.1 | TROUBLESHOOTING FLOWCHART: POWER Troubleshooting Step 1: Main Power BY CUSTOM EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-722 MAINTENANCE & TROUBLESHOOTING SUPO-722 HB-P827/HB-P1027 REV B HB-P827/HB-P1027 REV B...
  • Page 14: Troubleshooting Flowchart: Elevating

    SECTION 6 | TROUBLE SHOOTING FLOWCHARTS SECTION 6 | TROUBLE SHOOTING FLOWCHARTS 6.2 | TROUBLESHOOTING FLOWCHART: ELEVATING Troubleshooting Step 2A: Elevating BY CUSTOM EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-722 MAINTENANCE & TROUBLESHOOTING SUPO-722 HB-P827/HB-P1027 REV B HB-P827/HB-P1027 REV B...
  • Page 15: Troubleshooting Flowchart: Lowering

    SECTION 6 | TROUBLE SHOOTING FLOWCHARTS SECTION 6 | TROUBLE SHOOTING FLOWCHARTS 6.3 | TROUBLESHOOTING FLOWCHART: LOWERING Troubleshooting Step 2B: Lowering BY CUSTOM EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-722 MAINTENANCE & TROUBLESHOOTING SUPO-722 HB-P827/HB-P1027 REV B HB-P827/HB-P1027 REV B...
  • Page 16: Section 7 | Parts

    HYDRAULIC CYLINDER, AND ALL STRUCTURAL COMPONENTS. Refer to the Hy-Brid Lifts Operation and Safety Manual for decal part numbers and locations. In addition to the decals listed in the Operation and Safety Manual, a partial list of replacement parts . These represent current model revisions.
  • Page 17: Section 8 | Warranty

    SECTION 8 | WARRANTY SECTION 8 | WARRANTY BY CUSTOM EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-722 MAINTENANCE & TROUBLESHOOTING SUPO-722 HB-P827/HB-P1027 REV B HB-P827/HB-P1027 REV B...
  • Page 18: Section 9 | Inspection & Repair Log

    SECTION 9 | INSPECTION & REPAIR LOG SECTION 9 | INSPECTION & REPAIR LOG Date Comments Date Comments BY CUSTOM EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-722 MAINTENANCE & TROUBLESHOOTING SUPO-722 HB-P827/HB-P1027 REV B HB-P827/HB-P1027 REV B...
  • Page 19 © 2017 Custom Equipment, LLC 2647 Highway 175 Richfield, WI 53076 U.S.A. Tel. +1-262-644-1300 Fax: +1-262-644-1320 www.hybridlifts.com service@customequipmentlifts.com “Hy-Brid Lifts” is a trademark of Custom Equipment, LLC. These machines comply with ANSI/SIA A92.6 Revision Date: June 2017 Printed in the U.S.A.

This manual is also suitable for:

Hb-p1027

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