Hy-Brid Lifts HB-1230 Operation & Safety Manual
Self-propelled aerial work platform
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Also See for HB-1230:
- Manual (29 pages) ,
- Operation & safety manual (28 pages) ,
- Maintenance and troubleshooting manual (56 pages)
Related Manuals for Hy-Brid Lifts HB-1230
Summary of Contents for Hy-Brid Lifts HB-1230
- Page 1 BY CU STO M EQUIPMENT LLC OPERATIONS & SAFETY MANUAL SUPO-728 REV B SELF-PROPELLED AERIAL WORK PLATFORM HB-1230 SERIES III...
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Page 2: Notes
NOTES If there is a question about application and/or operation, contact: Custom Equipment, LLC 2647 Hwy 175 Richfield, WI 53076 U.S.A. P: +1-262-644-1300 F: +1-262-644-1320 www.hybridlifts.com BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-728 HB-1230 REV B... -
Page 3: Foreword
Lanyard Attachment Point WARNING USE OF FALL ARREST SYSTEMS ATTACHED TO ANCHORAGE POINTS ON EQUIPMENT MAY CAUSE MACHINE TO TIP, RESULTING IN SERIOUS INJURY OR DEATH. BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-728 HB-1230 REV B... -
Page 4: Table Of Contents
5.7 | DAILY MAINTENANCE ................................27 5.8 | CHARGING THE BATTERY ............................... 27 5.9 | BATTERY DISPLAYS ..................................28 SECTION 6 | PRE-START INSPECTION ..........................30 6.1 | PRE-START INSPECTION CHECKLIST ...........................30 BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-728 HB-1230 REV B... -
Page 5: Index Of Figures
FIGURE 18: Main Power Switch Knob Removed ..........................23 FIGURE 19: Secure Location ................................23 FIGURE 20: Slide Lock Handle ................................26 FIGURE 21: Battery Charger LED Display ............................28 Revisions: REV B: Reference 3206,3215.................................. JANUARY 2018 BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-728 HB-1230 REV B... -
Page 6: Section 1 | Safety
BEYOND THE SIDES OF THE BASE MAY OCCUR IN TIGHT TURNING SITUATIONS. Potential damage to walls, etc., may occur in tight turning situations due to the steering brackets extending beyond the sides of the base. BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-728 HB-1230 REV B... -
Page 7: Safety Features
Lower the machine and do not operate until the problem is repaired or the obstruction is removed. FIGURE 1: Pothole Guard BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-728 HB-1230 REV B... -
Page 8: Safety Controls
This lift is equipped with two emergency stop switches, one at the platform control and one at the base control, that when activated, will render the unit inoperable until reset. To reset, pull the button out. BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-728 HB-1230 REV B... -
Page 9: Maintenance Lock
Distribute load evenly over platform floor area. • Never use unit as electrical grounds for arc welding. • Do not override any hydraulic, mechanical, or electrical safety devices. BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-728 HB-1230 REV B... - Page 10 Make sure platform rails and pins are secured. • Operator shall use the maintenance lock when performing all types of maintenance procedures. • Do not smoke while charging the battery. BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-728 HB-1230 REV B...
- Page 11 THIS PAGE WAS INTENTIONALLY LEFT BLANK BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-728 HB-1230 REV B...
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Page 12: Section 2 | Product Description
SECTION 2 | PRODUCT DESCRIPTION 2.1 | GENERAL Custom Equipment’s Hy-Brid Lifts are aerial work platforms designed to be safe and reliable. The purpose of the machine is to elevate personnel, along with their necessary tools and materials to overhead work locations. - Page 13 6895 kPa Hydraulic Fluid Capacity 1 gal 3.55 L Power System-Voltage 24V DC 24V DC (2) 12V (2) 12V Batteries-Deep Cycle Marine Group 27 AGM Group 27 AGM BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-728 HB-1230 REV B...
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Page 14: Section 3 | Decals
SECTION 3 | DECALS 3.1 | DECAL LOCATION FIGURE 6: Decal Locations BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-728 HB-1230 REV B... -
Page 15: Decal Descriptions
DECAL,CASTERLOCK DE721 DECAL,CASTERLOCK DE747 DECAL,BRAKE RELEASE/NO TOW DE751 DECAL,E-DOWN CABLE DE753 DECAL,CHARGER CORD DE679 DECAL,HYDR FLUID DE765 DECAL,WHEEL LOAD HB-1230 S3 DE755 DECAL,ERROR ALARMS DE777 DECAL,BATT CHARGE DAILY DE782 DECAL,MADE IN USA DE649 DECAL,CAPACITY, TOOL TRAY DE822 DECAL,WEBSITE DE773 DECAL,CTL UPR ZTR... -
Page 16: Decal Symbols
Batteries produce explosive gas. Only charge batteries in a well- ventilated area. • Do not expose to sparks or flames. • Do not smoke while charging battery. • Battery Charger Cord BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-728 HB-1230 REV B... - Page 17 You must maintain a clearance between any part of this machine or its load and any electrical apparatus. Follow local power line regulations. • Death or serious injury will result from contact or inadequate clearance. • Brake Release BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-728 HB-1230 REV B...
- Page 18 • protection. • Use of fall arrest systems attached to anchorage points on mobile equipment may cause machine to tip, resulting in serious injury or death. BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-728 HB-1230 REV B...
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Page 19: Section 4 | Transport, Handling & Storage
Towing is not recommended. NOTE: The drive system will not function if the parking brake is in the down release position. FIGURE 9: Brake Release Handle Location BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-728 HB-1230 REV B... -
Page 20: Lifting And Tie-Down Points
Do not use a forklift underneath the machine from the back. When moving machine with a forklift, do not let machine slide along floor. Bring forklift to a stop and then gently lower the machine. FIGURE 12: Fork Pockets BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-728 HB-1230 REV B... -
Page 21: Figure 13: Center Of Gravity
SECTION 4 | TRANSPORT, HANDLING & STORAGE Center of Gravity X Axis Y Axis HB-1230 28 in (71 cm) 14 in (36 cm) FIGURE 13: Center of Gravity BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-728 HB-1230 REV B... -
Page 22: Section 5 | Operation
Operation described as follows Emergency Stop Operation described in Safety Controls Warning Light Lift/Drive Mode Selection Switch Operation described as follows USB Power Port FIGURE 15: Platform Controls BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-728 HB-1230 REV B... -
Page 23: Startup/Shut Down
(Ex. In the manual box) FIGURE 16: Main Power Switch FIGURE 17: Main Power Switch Off FIGURE 18: Main Power Switch Knob FIGURE 19: Secure Location Removed BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-728 HB-1230 REV B... -
Page 24: Error Alarms
Battery charger is plugged in. Unplug before use. Fast 3 & Pause The machine is being transported on a slope. Engage the caster locks to limit movement. BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-728 HB-1230 REV B... -
Page 25: Driving And Steering
Using Lower Base Controls Use the key switch to select the lower controls. Pressing the top of the switch raises the platform, pressing the bottom lowers the platform. BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-728 HB-1230 REV B... -
Page 26: Extending The Platform
IF THE SLIDE-OUT DECK IS EXTENDED, CHECK FOR CLEARANCE UNDER AREA BEFORE LOWERING PLATFORM. WARNING DO NOT DRIVE UNIT WHEN STANDING ON EXTENSION. STAND ON PLATFORM BEHIND JOYSTICK. BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-728 HB-1230 REV B... -
Page 27: Daily Maintenance
Plug charger into AC outlet until charged. • For best battery life, leave the charger plugged in until machine will be used again. The charger will maintain the battery charge. BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-728 HB-1230 REV B... -
Page 28: Battery Displays
Not all charge profiles include a Post Charge phase. Applies to AGM or gel cell batteries only. WARNING CAUTION DO NOT OPERATE UNIT NEVER ADD ACID TO WHILE CHARGING BATTERY! BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-728 HB-1230 REV B... - Page 29 PHASE-Maximum time for a particular charge cycle phase (start/bult, plateau/absorption, finish) was met. MAX TIME- Maximum time for the overall charge cycle was met. (OFF) (ALTERNATING) (ALTERNATING) Active Charge Profile DIP switch positions are invalid. BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-728 HB-1230 REV B...
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Page 30: Section 6 | Pre-Start Inspection
Pothole guards deploy and lock when platform is elevated. □ □ □ □ Lift does not elevate when pothole guards are blocked. □ □ □ □ Date: Inspected by: BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-728 HB-1230 REV B... - Page 31 NOTES BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-728 HB-1230 REV B...
- Page 32 © 2017 Custom Equipment, LLC 2647 Highway 175 Richfield, WI 53076 U.S.A. Tel. +1-262-644-1300 Fax. +1-262-644-1320 www.hybridlifts.com service@customequipmentlifts.com “Hy-Brid Lifts” is a trademark of Custom Equipment, LLC These machines comply with ANSI/SIA A92.6 Revision Date: January 2018 Printed in the U.S.A.
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