Related Manuals for Hy-Brid Lifts Push-Around Series
Summary of Contents for Hy-Brid Lifts Push-Around Series
- Page 1 BY CUSTO M EQUIPMENT LLC OPERATION & SAFETY MANUAL SERIAL NO. PA-1030 PUSH- AROUND SERIES MOBILE ELEVATING WORK PLATFORMS ANSI A92.20 CSA-B354.6:17 PA1.1-S | REV A...
- Page 2 • Comply with ANSI A92.20 Standards • Provide better records for service Service Information +1-262-297-5195 webservice@hybridlifts.com REGISTERING YOUR MEWP WITH THE MANUFACTURER IS AN ANSI A92.20 Parts Information REQUIREMENT. +1-262-297-5196 webparts@hybridlifts.com PUSH-AROUND SERIES PA-1030...
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Page 3: Foreword
FOREWORD Original instructions are written in English The purpose of this Operations and Safety manual is to provide users with the instructions and operating procedures essential to properly and safely operate the Hy-Brid Lift for its intended purpose, and to position personnel and their necessary tools and materials. -
Page 4: Table Of Contents
6.5 | ELEVATING AND LOWERING ..............................27 6.6 | INFORMATION INDICATORS ..............................27 6.7 | ERROR ALARMS ..................................28 6.8 | CHARGING THE BATTERY ...............................30 SECTION 7 PRE-START INSPECTION CHECKLIST ......................32 7.1 | PRE-START INSPECTION CHECKLIST ...........................32 NOTES ......................................34 PUSH-AROUND SERIES PA-1030... -
Page 5: Index Of Figures
INDEX OF FIGURES INDEX OF FIGURES FIGURE 1: Lanyard Attachment ................................3 FIGURE 2: Manual Storage Location ..............................6 FIGURE 3: Descent Warning Light .................................9 FIGURE 4: Automatic Brake ...................................10 FIGURE 5: Auxiliary Lowering ................................11 FIGURE 6: Lowering Instructions ................................. 11 FIGURE 7: Maintenance Lock Use ............................... -
Page 6: Section 1 Familiarization
Page Section 2.3 | SAFETY FEATURES 2.8 | SAFETY GUIDELINES 14 - 15 3.1 | GENERAL 16 - 20 4 | DECALS 5.5 | LIFTING AND TIE DOWN POINTS 5.4 | FORK LIFT POCKETS 6.4 | STARTUP/SHUTDOWN PUSH-AROUND SERIES PA-1030... -
Page 7: Operating Characteristics
SECTION 1 FAMILIARIZATION LIMITATIONS Page Section 2.4 | SAFETY INDICATOR AND INTERLOCKS 2.8 | SAFETY GUIDELINES 14 - 15 3.1 | GENERAL 18 - 20 4.2 | DECAL SYMBOLS 5.2 | STORAGE 5.3 | TRANSPORTATION 5.5 | FORK LIFT POCKETS 6.4 | STARTUP/SHUTDOWN 6.7 | ERROR ALARMS 6.7 | CHARGING THE BATTERY... -
Page 8: Section 2 Safety
DO NOT OPERATE MACHINE NEAR POWER LINES. NEVER REACH BETWEEN SCISSORS LINKS OR PROP THE PLATFORM AND ENCLOSURES ARE NOT UP PLATFORM. INSULATED. EQUIPMENT IS ONLY AS SAFE AS THE OPERATOR. PUSH-AROUND SERIES PA-1030... -
Page 9: Safety Features
SECTION 2 SAFETY 2.3 | SAFETY FEATURES Puncture-Proof Wheels Guardrails 43.4 in (110.2 cm) height with 6 in (15 cm) toe guards. Non-Slip Deck Entrance Gate Automatic Brake when Elevated Free Descent Protection A holding valve is installed in the manifold block to prevent the platform from descending in case of a ruptured hydraulic hose. -
Page 10: Figure 4: Automatic Brake
Automatic Brakes When elevated, a brake is automatically applied to the rigid wheels. The manual parking brake on the swivel casters should also be used. (See the FIGURE 4: Automatic Brake “Operation” section of this manual). PUSH-AROUND SERIES PA-1030... -
Page 11: Safety Controls
SECTION 2 SAFETY 2.5 | SAFETY CONTROLS Auxiliary Lowering: Descent - Manual Override For manually lowering the scissors in the case of power failure, a manual valve on the pump is provided. To lower the scissors, pull the cable located at the rear or the machine. FIGURE 5: Auxiliary Lowering FIGURE 6: Lowering Instructions IF PLATFORM SHOULD FAIL TO LOWER, DO... -
Page 12: Maintenance Lock
Serious injury and/or death could result if maintenance lock is not used properly. FIGURE 7: Maintenance Lock Use FIGURE 8: Maintenance Lock Storage 2.7 | PROPOSITION 65 THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, AND BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. PUSH-AROUND SERIES PA-1030... -
Page 13: Safety Guidelines
SECTION 2 SAFETY 2.8 | SAFETY GUIDELINES Only qualified operators may operate this unit • All operators must read and understand the Operation and Safety Manual. They must understand all decals and warning labels on unit. • Do not work on platform if your physical condition is such that you feel dizzy or unsteady in any way. •... -
Page 14: Section 3 Product Description
SECTION 3 PRODUCT DESCRIPTION 3.1 | GENERAL Custom Equipment’s Hy-Brid Lifts are mobile elevating work platforms designed to be safe and reliable. The purpose of the machine is to elevate personnel, along with their necessary tools and materials to overhead work locations. - Page 15 SECTION 3 PRODUCT DESCRIPTION SPECIFICATIONS PA-1030 FLOOR LOADING Machine Weight (Unloaded) (Approx.) 893.0 lbs 405.1 kg Minimum Wheel Load - Contact Pressure 315.0 psi 2.1 MPa Maximum Wheel Load - Contact Pressure 372.1 psi 2.6 MPa Minimum Machine Loading - 82.4 psf 3.9 kPa Floor Loading Pressure Maximum Machine Loading -...
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Page 16: Section 4 Decals
SECTION 4 DECALS 4.1 | DECAL LOCATIONS AND DESCRIPTIONS FIGURE 9: Decal Locations PUSH-AROUND SERIES PA-1030... - Page 17 ITEM NO. PART NO. DECAL MEANING OR DESIGNATION 177-21-080 -55-K C DECALS,PA-1030 DE1003 DECAL,FORK DE1008 DECAL,HYDR FLUID DE1031 DECAL,MADE IN USA MIRROR DE1207 DECAL,HY-BRID LIFTS ™ DE1221 DECAL,MADE IN USA DE1315 DECAL,CTL UPR DE1229 DECAL,CTL UPR E-STOP DE1230 DECAL,PROP 65 DE1231 DECAL,SERIES PA 1.10...
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Page 18: Decal Symbols
Warranty. • Batteries produce explosive gas. Charge batteries in a well- ventilated area. • Do not expose sparks or flames. • Do not smoke while charging battery. • Battery Charger Power Inlet PUSH-AROUND SERIES PA-1030... - Page 19 SECTION 4 DECALS • Tip Hazard • Tip Hazard • Do not elevate platform on steps • Tip Hazard • Do not elevate platform on a slope. • Tip Hazard • Do not elevate platform on uneven or soft surfaces. •...
- Page 20 SECTION 4 DECALS • Emergency Lowering • For safety and controlled handling, it is not recommended to move the unit on a slope greater than 5°. • Fork pocket • Hydraulic oil level • Engaging Mechanical Action: Enable Switch PUSH-AROUND SERIES PA-1030...
- Page 21 THIS PAGE WAS INTENTIONALLY LEFT BLANK OPERATION & SAFETY MANUAL PA1.1-S REV A...
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Page 22: Section 5 Transport, Handling & Storage
Fork lift pockets are provided on the side of the unit for loading and unloading. When moving machine with a forklift, do not let machine slide along floor. Bring forklift to a stop and then gently lower the machine. FIGURE 10: Fork Lift Pocket PUSH-AROUND SERIES PA-1030... -
Page 23: Lifting And Tie-Down Points
SECTION 5 TRANSPORT, HANDLING & STORAGE 5.5 | LIFTING AND TIE-DOWN POINTS The fork lift pockets can also be used as tie-down points and are provided in the front and rear of the machine for securing the machine on a trailer or truck bed for transport between places of use. They may also be used as lift points. -
Page 24: Section 6 Operation
(Operation described in section 6.5) Diagnostic Connection Port Overload Indicator Light (Operation described in section 6.6) Enable Button (Operation described in section 6.5) Battery Charger Port (Operation described in section 6.8) Charger Light Window (Operation described in section 6.8) PUSH-AROUND SERIES PA-1030... -
Page 25: Upper Controls And Indicators
SECTION 6 OPERATION 6.3 | UPPER CONTROLS AND INDICATORS FIGURE 15: Platform Controls Item Control | Indicator Emergency Stop Button (Operation described in section 2.5) USB Power Port Enable Button (Operation described in section 6.5) Power Indicator Light (Operation described in section 6.6) Battery Indicator/Overload Indicator Light (Operation described in section 6.6) Elevate/Lower Switch... -
Page 26: Startup/Shutdown
Carefully exit the platform using the constant three point contact method. • NEVER JUMP OFF PLATFORM. • Park the machine on a level surface. • Remove key from lower control panel to prevent unauthorized use FIGURE 18: Padlock Example PUSH-AROUND SERIES PA-1030... -
Page 27: Elevating And Lowering
SECTION 6 OPERATION 6.5 | ELEVATING AND LOWERING Using Upper Platform Controls Ensure the key switch on the base controls is in the platform position. To elevate/lower, push in and hold the enable button. While pushing the enable button push the top part of the rocker switch to elevate or the lower part of the rocker switch to lower Using Base Controls Ensure the key switch on the base controls is in the base position. -
Page 28: Error Alarms
Be aware of bystanders and possible Slow Pulse obstructions. Machine is on a slope. Lower the platform and move to a level Medium Pulse surface before elevating. Machine is overloaded. Pulse in sync with Remove excess weight. Indicator Light PUSH-AROUND SERIES PA-1030... - Page 29 THIS PAGE WAS INTENTIONALLY LEFT BLANK OPERATION & SAFETY MANUAL PA1.1-S REV A...
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Page 30: Charging The Battery
• The charger will not begin the charging cycle on severely discharged batteries. LEAD-ACID BATTERIES GENERATE EXPLOSIVE GASES. DO NOT OPERATE UNITE WHILE CHARGING KEEP SPARKS AND FLAME AWAY FROM BATTERIES. DO NOT SMOKE WHILE CHARGING. PUSH-AROUND SERIES PA-1030... -
Page 31: Figure 19: Battery Charger And Light Locations
SECTION 6 OPERATION FIGURE 19: Battery Charger and Light Locations Battery solution is at its proper strength when the battery is manufactured. Use distilled water and keep fluid up to proper level. When required, water should be added to battery after charging, unless water level is below the plates. -
Page 32: Section 7 Pre-Start Inspection Checklist
SECTION 7 PRE-START INSPECTION CHECKLIST 7.1 | PRE-START INSPECTION CHECKLIST Pre-Start Inspection (Push-Around Series) Model: Serial No. THIS CHECKLIST MUST BE USED AT THE BEGINNING OF EACH SHIFT OR AFTER EVERY SIX TO EIGHT • Keep inspection records up-to-date. HOURS OF USE. FAILURE TO DO SO COULD AFFECT •... - Page 33 SECTION 7 PRE-START INSPECTION CHECKLIST PRE-START INSPECTION CHECKLIST (Print this page for additional inspections) Y-Yes/Acceptable N-No/Unacceptable R-Repaired N/A-Not Equipped VISUAL INSPECTIONS There are no loose or missing parts. Check that warning and instructional labels are legible and secure. Ensure that load capacity is clearly marked. Check the platform rails and safety gate for damage.
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Page 34: Notes
NOTES PUSH-AROUND SERIES PA-1030... - Page 35 NOTES OPERATION & SAFETY MANUAL PA1.1-S REV A...
- Page 36 Custom Equipment, LLC 2647 Highway 175 Richfield, WI 53076 U.S.A. +1.262.644.1300 +1.262.644.1320 hybridlifts.com “Hy-Brid Lifts” is a trademark of Custom Equipment, LLC. These machines comply with ANSI/SIA A92.20 and CSA-B354.6:17. Revision Date: August 2020 Printed in the U.S.A. ©2020 Custom Equipment, LLC...
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