Hy-Brid Lifts I Series Operation & Safety Manual

Push-around aerial work platform

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BY CU STO M EQUIPMENT LLC
OPERATIONS & SAFETY MANUAL
SUPO-723
REV C
PUSH-AROUND AERIAL WORK PLATFORM
HB-P527
SERIES I

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Summary of Contents for Hy-Brid Lifts I Series

  • Page 1 BY CU STO M EQUIPMENT LLC OPERATIONS & SAFETY MANUAL SUPO-723 REV C PUSH-AROUND AERIAL WORK PLATFORM HB-P527 SERIES I...
  • Page 2: Notes

    NOTES If there is a question about application and/or operation, contact: Custom Equipment, LLC. 2647 Hwy 175 Richfield, WI 53076 U.S.A. P: +1-262-644-1300 F: +1-262-644-1320 www.hybridlifts.com BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-723 HB-P527 REV C...
  • Page 3 FOREWORD Original instructions written in English. The purpose of this Operations and Safety manual is to provide users with the instructions and operating procedures essential to properly and safely operate the Custom Equipment Hy-Brid Lift for its intended purpose, and to position personnel and their necessary tools and materials.
  • Page 4: Table Of Contents

    TABLE OF CONTENTS NOTES ......................................2 TABLE OF CONTENTS ................................4 INDEX OF FIGURES ..................................5 SECTION 1 | SAFETY .................................. 6 1.1 | SAFETY SYMBOLS ..................................6 1.2 | GENERAL RULES AND PRECAUTIONS ........................... 6 1.3 | SAFETY FEATURES ..................................7 1.4 | SAFETY CONTROLS ..................................
  • Page 5: Index Of Figures

    INDEX OF FIGURES FIGURE 1: E-Down Location .................................. 7 FIGURE 2: E-Down Symbol ..................................7 FIGURE 3: Maintenance lock use ................................8 FIGURE 4: Maintenance lock storage ..............................8 FIGURE 5: Decal Locations ................................... 12 FIGURE 6: Rear Brakes ................................... 14 FIGURE 7: Tie-Down Points ..................................
  • Page 6: Section 1 | Safety

    SECTION 1 | SAFETY 1.1 | SAFETY SYMBOLS Warnings and instructions that have a direct impact on safety are identified with the following signals: DANGER “DANGER” indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
  • Page 7: Safety Features

    SECTION 1 | SAFETY CAUTION WHEELS EXTENDING BEYOND THE SIDES OF THE BASE MAY OCCUR IN TIGHT TURNING SITUATIONS. 1.3 | SAFETY FEATURES • Puncture-proof wheels. • Guardrails—43.83 in height with 6 in kick plates • Non-slip deck. • Entrance gate. •...
  • Page 8: Maintenance Lock

    SECTION 1 | SAFETY WARNING IF PLATFORM SHOULD FAIL TO LOWER, DO NOT ATTEMPT TO CLIMB DOWN THE BEAM ASSEMBLY. SERIOUS INJURY MAY RESULT. HAVE AN EXPERIENCED OPERATOR USE THE EMERGENCY LOWERING PROCEDURE TO SAFELY LOWER THE PLATFORM. Emergency Stop This lift is equipped with two emergency stop switches, one at the platform control and one at the base control, that when activated, will render the unit inoperable until reset.
  • Page 9: Safety Guidelines

    SECTION 1 | SAFETY 1.6 | SAFETY GUIDELINES Only qualified operators may operate this unit. • All operators must read and understand the Operation and Safety Manual. They must understand all decals and warning labels on unit. • Do not work on platform if your physical condition is such that you feel dizzy or unsteady in any way. •...
  • Page 10: Section 2 | Product Description

    SECTION 2 | PRODUCT DESCRIPTION 2.1 | GENERAL Custom Equipment’s Hy-Brid Scissor Lift is an aerial work platform designed to be safe and reli-able. The purpose of the machine is to elevate personnel, along with their necessary tools and materials. The machine is intended for indoor use (no wind load).
  • Page 11 SECTION 2 | PRODUCT DESCRIPTION Power System-Voltage 12V DC Batteries-Deep Cycle Marine (1) 12V GROUP 24 AGM Hydraulic Pressure (max) 650.0 4481.6 Hydraulic Fluid Capacity Platform Capacity 500.0 226.8 Rated Occupancy Persons Persons Extension Capacity Horizontal/Manual Force 45.0 Wind INDOOR USE ONLY/NO WINDY CONDITIONS Rated Slope LEVEL SURFACE Tilt Sensor Activated...
  • Page 12: Section 3 | Decals

    SECTION 3 | DECALS 3.1 | DECAL LOCATION FIGURE 5: Decal Locations BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-723 HB-P527 REV C...
  • Page 13: Decal Descriptions

    SECTION 3 | DECALS 3.2 | DECAL DESCRIPTIONS Item # Part # Decal Meaning or Designation Comments Qty Superseded By 143-21-006-50-K DECALS,HB-P527 DECAL SET DE674 DECAL,HYDR FLUID DE673 DECAL,HYDR FLUID DE727 DECAL,KEEP DE728 DECAL,CLEAR DE600E-14 DECAL,MAINT LOCK DE600E-29 DECAL,E-DOWN DE751 Superseded;...
  • Page 14: Section 4 | Transport Handling & Storage

    SECTION 4 | TRANSPORT HANDLING & STORAGE 4.1 | PRELIMINARY UNPACKING AND DEALER INSPECTION Maintenance locks must be engaged prior to inspecting or servicing the unit when the platform is elevated. Inspect machine for any possible damage during shipment; perform a pre-delivery inspection. See checklist in the Maintenance Manual.
  • Page 15: Fork Lift Pockets

    SECTION 4 | TRANSPORT HANDLING & STORAGE 4.5 | FORK LIFT POCKETS Fork lift pockets are provided on the side of the unit for loading and unloading. Do not use a forklift under-neath the machine from the back. When moving machine with a forklift, do not let machine slide along floor. Bring forklift to a stop and then gently lower the machine.
  • Page 16: Section 5 | Operation

    SECTION 5 | OPERATION 5.1 | PRE-START INSPECTION Before use each day or at the beginning of each shift, the machine shall be given a visual inspection and functional test. Repairs (if any) must be made prior to operating the machine, as it is critical to ensure safe operation of the machine.
  • Page 17: Startup/Shut Down

    SECTION 5 | OPERATION 5.3 | STARTUP/SHUT DOWN • Check that the work area is safe. • It is not recommended to maneuver the unit on a slope greater than 5°. • Check that master power switch is in “ON” position. FIGURE 11: Master Power Switch •...
  • Page 18: Section 6 | Daily Maintenance

    SECTION 6 | DAILY MAINTENANCE DANGER FAILURE TO PERFORM INSPECTIONS AND PREVENTATIVE MAINTENANCE AT RECOMMENDED INTERVALS MAY RESULT IN THE UNIT BEING OPERATED WITH A DEFECT THAT MAY RESULT IN INJURY OR DEATH OF THE OPERATOR. REGULAR INSPECTION AND CONSCIENTIOUS MAINTENANCE IS IMPORTANT TO EFFICIENT ECONOMICAL OPERATION OF THIS MACHINE.
  • Page 19: Figure 12: Battery Charger Led Display

    SECTION 6 | DAILY MAINTENANCE FIGURE 12: Battery Charger LED Display Battery solution is at its proper strength when the battery is manufactured. Use distilled water and keep fluid up to proper level. When required, water should be added to battery after charging, unless water level is below the plates. Reading the battery displays This display indicates that the power is on but there is no connection to a BATTERY 1 STATUS...
  • Page 20: Section 7 | Pre-Start Inspection Checklist

    SECTION 7 | PRE-START INSPECTION CHECKLIST 7.1 | PRE-START INSPECTION CHECKLIST Pre-start Inspection (Push-Around Models) THIS CHECKLIST MUST BE USED AT THE BEGINNING OF EACH SHIFT OR WARNING AFTER EVERY SIX TO EIGHT HOURS OF USE. FAILURE TO DO SO COULD AFFECT THE SAFETY OF THE OPERATOR.
  • Page 21 THIS PAGE WAS INTENTIONALLY LEFT BLANK BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-723 HB-P527 REV C...
  • Page 22: Notes

    NOTES BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-723 HB-P527 REV C...
  • Page 23 NOTES BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-723 HB-P527 REV C...
  • Page 24 2647 Highway 175 Richfield, WI 53076 U.S.A. Tel. +1-262-644-1300 Fax: +1-262-644-1320 www.hybridlifts.com service@customequipmentlifts.com “Hy-Brid Lifts” is a trademark of Custom Equipment, LLC These machines comply with ANSI/SIA A92.3 and CSA B54.1-04- 2005 Revision Date: October 2018 Printed in the U.S.A.

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Hb-p527

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