Hy-Brid Lifts I Series Maintenance & Troubleshooting Manual
Push-around aerial work platform
Hide thumbs
Also See for I Series:
- Operation & safety manual (24 pages) ,
- Operation & safety manual (28 pages) ,
- Operation & safety manual (28 pages)
Related Manuals for Hy-Brid Lifts I Series
Summary of Contents for Hy-Brid Lifts I Series
- Page 1 BY CU STO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING MANUAL SUPO-722 REV B PUSH-AROUND AERIAL WORK PLATFORM HB-P827 HB-P1027 SERIES I...
-
Page 2: Notes
NOTES If there is a question about application and/or operation, contact: Custom Equipment, LLC 2647 Hwy 175 Richfield, WI 53076 U.S.A. P: +1-262-644-1300 F: +1-262-644-1320 www.hybridlifts.com BY CUSTO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-722 HB-P827/HB-P1027 REV B... -
Page 3: Foreword
Original instructions written in English. The purpose of this Maintenance Manual is to provide qualified service personnel with information for servicing and maintaining Hy-Brid Lifts. All information in this manual must be read and understood before any attempt is made to service this machine. -
Page 4: Table Of Contents
TABLE OF CONTENTS NOTES ......................................2 FOREWORD ....................................3 TABLE OF CONTENTS ................................4 INDEX OF FIGURES ..................................5 SECTION 1 | SAFETY .................................. 6 1.1 | SAFETY SYMBOLS ..................................6 1.2 | GENERAL RULES AND PRECAUTIONS ........................... 6 1.3 | SAFETY GUIDELINES ..................................7 SECTION 2 | MAINTENANCE .............................. -
Page 5: Index Of Figures
INDEX OF FIGURES FIGURE 1: Maintenance Lock Use ................................ 7 FIGURE 2: Maintenance Lock Storage ..............................7 FIGURE 3: Battery Charger LED Display .............................. 9 BY CUSTO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-722 HB-P827/HB-P1027 REV B... -
Page 6: Section 1 | Safety
SECTION 1 | SAFETY 1.1 | SAFETY SYMBOLS Warnings and instructions that have a direct impact on safety are identified with the following signals: DANGER “DANGER” indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury. FAILURE TO FOLLOW THIS WARNING WILL CAUSE DEATH OR PERSONAL INJURY. -
Page 7: Safety Guidelines
SECTION 1 | SAFETY 1.3 | SAFETY GUIDELINES Maintenance Lock The maintenance lock must be placed into position whenever the machine is being serviced in the raised or partially raised position. Serious injury and/or death could result if maintenance lock is not used properly. FIGURE 1: Maintenance Lock Use FIGURE 2: Maintenance Lock Storage WARNING... -
Page 8: Section 2 | Maintenance
SECTION 2 | MAINTENANCE 2.1 | BATTERY MAINTENANCE Battery cycle life will vary significantly depending on the depth of discharge. The deeper the depth of discharge the fewer cycles a battery will deliver. Conversely, the shallower the depth of discharge the more cycles a battery will deliver. -
Page 9: Figure 3: Battery Charger Led Display
SECTION 2 | MAINTENANCE Do not operate unit while charging. Shortened battery life will result. • Park the machine on a level surface • Plug charger into AC outlet until charged. • For best battery life, leave charger plugged in until machine will be used again, the charger will maintain the battery charge. -
Page 10: Lubrication
SECTION 2 | MAINTENANCE 2.4 | LUBRICATION Item Specification Frequency Wheels Teflon Spray Quarterly 2.5 | COMPONENTS REQUIRING ADJUSTMENT Under normal use, no components should require adjustment. Contact the manufacturer if adjustments are required. 2.6 | EXAMINATION, REPAIR, REPLACEMENT OF LIMITED LIFE COMPONENTS With proper use, regular battery charging, and regular inspection, there are no limited life components that require routine replacement. - Page 11 THIS PAGE WAS INTENTIONALLY LEFT BLANK BY CUSTO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-722 HB-P827/HB-P1027 REV B...
-
Page 12: Section 3 | Maintenance Checklists
SECTION 3 | MAINTENANCE CHECKLISTS CAUTION FAILURE TO PERFORM INSPECTIONS AND PREVENTATIVE MAINTENANCE AT RECOMMENDED INTERVALS MAY RESULT IN THE UNIT BEING OPERATED WITH A DEFECT THAT MAY RESULT IN INJURY OR DEATH OF THE OPERATOR Regular inspection and conscientious maintenance is important to efficient economical operation of this machine. It will help to assure that equipment will perform satisfactorily with a minimum of service and repair. -
Page 13: Pre-Start Inspection Checklist
SECTION 3 | MAINTENANCE CHECKLISTS 3.1 | PRE-START INSPECTION CHECKLIST Pre-start Inspection (Push-Around Models) THIS CHECKLIST MUST BE USED AT THE BEGINNING OF EACH SHIFT OR WARNING AFTER EVERY SIX TO EIGHT HOURS OF USE. FAILURE TO DO SO COULD AFFECT THE SAFETY OF THE OPERATOR. -
Page 14: Pre-Delivery / Frequent / Annual Inspection Checklist
SECTION 3 | MAINTENANCE CHECKLISTS 3.2 | PRE-DELIVERY / FREQUENT / ANNUAL INSPECTION CHECKLIST AERIAL PLATFORMS SHALL BE INSPECTED, SERVICED, AND ADJUSTED TO CAUTION MANUFACTURER’S REQUIREMENTS BY A QUALIFIED MECHANIC PRIOR TO EACH SALE, LEASE, OR RENTAL, AND EVERY 3 MONTHS OR 150 HOURS, WHICHEVER COMES FIRST, AND ANNUALLY. - Page 15 THIS PAGE WAS INTENTIONALLY LEFT BLANK BY CUSTO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-722 HB-P827/HB-P1027 REV B...
-
Page 16: Section 4 | Technical References
SECTION 4 | TECHNICAL REFERENCES 4.1 | HYDRAULIC SCHEMATIC Part No HS-HB-P830CE BY CUSTO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-722 HB-P827/HB-P1027 REV B... - Page 17 SECTION 4 | TECHNICAL REFERENCES BY CUSTO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-722 HB-P827/HB-P1027 REV B...
-
Page 18: Electrical Schematic
SECTION 4 | TECHNICAL REFERENCES 4.2 | ELECTRICAL SCHEMATIC Part No WS-144-20-002-50 20 AMP THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTOM EQUIPMENT AND IS LOANED IN EXPECTA BY CUSTO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-722 HB-P827/HB-P1027 REV B... - Page 19 SECTION 4 | TECHNICAL REFERENCES PUMP SOLENOID SOLENOID SOLENOID OPERATED OPERATED DOWN VALVE UP VALVE DATE REV BY DESCRIPTION OF CHANGE ECO # INITIAL RELEASE 2017-3153A 12/23/2015 ORIGINALLY DRAWN BY: DJS DATE:06/20/2017 Richfield, WI 53076 Custom Equipment, Inc. Phone: (262)644-1300 ELEC SCH,HB-P SPEC/MATL: WEIGHT: APPROX.
-
Page 20: Section 5 | Wiring Diagrams
SECTION 5 | WIRING DIAGRAMS 5.1 | WIRING DIAGRAM Part No WD-144-20-002-50 CYLINDER PUMP RESERVOIR HYD PUMP ELEC-641E POWER SWITCH 143-01-025-50 BATTERY BATTERY CHARGER ELEC-641E THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTOM EQUIPMENT AND IS LOANED IN EXPECTATION BY CUSTO M EQUIPMENT LLC MAINTENANCE &... - Page 21 SECTION 5 | WIRING DIAGRAMS UPPER CONTROL ARMGUARD / OVERLOAD LIMIT SWITCH OPTIONAL FLASHING BEACON LIGHT DATE REV BY DESCRIPTION OF CHANGE ECO # INITIAL RELEASE 2017-3153A 06/23/2016 ORIGINALLY DRAWN BY: DATE: Richfield, WI 53076 Custom Equipment, Inc. Phone: (262)644-1300 WD,HB-P827/1027 SPEC/MATL: Schematic WEIGHT: APPROX.
-
Page 22: Upper Control Wiring Diagram
SECTION 5 | WIRING DIAGRAMS 5.2 | UPPER CONTROL WIRING DIAGRAM Part No WD-144-21-0075-50 ENABLE (OPTIONAL ALL-MOTION ALARM) E-STOP ELEV. THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTOM, EQUIPMENT AND IS LOANED IN EXPECTATIO BY CUSTO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-722 HB-P827/HB-P1027 REV B... - Page 23 SECTION 5 | WIRING DIAGRAMS LIMIT SWITCH BATT - BATT - PUMP SOL./UP COIL BATT + DESCRIPTION OF CHANGE ECO # DATE REV BY 5 COND. MAIN CBL WAS 4 COND. 2017-3153B 08/01/2017 ORIGINALLY DRAWN BY: DATE: Richfield, WI 53076 Custom Equipment, Inc.
-
Page 24: Section 6 | Trouble Shooting Flowcharts
SECTION 6 | TROUBLE SHOOTING FLOWCHARTS 6.1 | TROUBLESHOOTING FLOWCHART: POWER Troubleshooting Step 1: Main Power BY CUSTO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-722 HB-P827/HB-P1027 REV B... - Page 25 SECTION 6 | TROUBLE SHOOTING FLOWCHARTS BY CUSTO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-722 HB-P827/HB-P1027 REV B...
-
Page 26: Troubleshooting Flowchart: Elevating
SECTION 6 | TROUBLE SHOOTING FLOWCHARTS 6.2 | TROUBLESHOOTING FLOWCHART: ELEVATING Troubleshooting Step 2A: Elevating BY CUSTO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-722 HB-P827/HB-P1027 REV B... - Page 27 SECTION 6 | TROUBLE SHOOTING FLOWCHARTS BY CUSTO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-722 HB-P827/HB-P1027 REV B...
-
Page 28: Troubleshooting Flowchart: Lowering
SECTION 6 | TROUBLE SHOOTING FLOWCHARTS 6.3 | TROUBLESHOOTING FLOWCHART: LOWERING Troubleshooting Step 2B: Lowering BY CUSTO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-722 HB-P827/HB-P1027 REV B... - Page 29 SECTION 6 | TROUBLE SHOOTING FLOWCHARTS BY CUSTO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-722 HB-P827/HB-P1027 REV B...
-
Page 30: Section 7 | Parts
HYDRAULIC CYLINDER, AND ALL STRUCTURAL COMPONENTS. Refer to the Hy-Brid Lifts Operation and Safety Manual for decal part numbers and locations. In addition to the decals listed in the Operation and Safety Manual, a partial list of replacement parts . These represent current model revisions. - Page 31 SECTION 7 | PARTS Description Part Number Notes SWIVEL CASTER ASSELMLY WHEE-713-5-KIT Swivel TERMINAL BOOT (BLACK) ELEC-634D UPR CTL ASM, HB-P827/1027 144-21-075-50 WHL,8X2 WHEE-706-KIT BY CUSTO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-722 HB-P827/HB-P1027 REV B...
-
Page 32: Section 8 | Warranty
SECTION 8 | WARRANTY LIMITED WARRANTY Warranty Statement—North America Only LIMITED WARRANTIES Subject to the terms, conditions and limitations set forth herein, Custom Equipment, LLC (the “Company”) warrants to the first end-user (“Buyer”) that: Limited Product Warranty For a period of 12 months from the date that a new product manufactured by the Company (“Product”) is delivered to the Buyer, the Product will (i) conform to the specifications published by the Company for such Product as of the date of delivery;... - Page 33 SECTION 8 | WARRANTY EXCLUSIVE WARRANTY REMEDIES Exclusive Repair or Replace Remedy The Company’s sole obligation and Buyer’s exclusive remedy with respect to any defect in the Product occurring during the warranty periods set forth in Section 1 of this Limited Warranty shall be for the Company, at its option, to repair or replace (or have one of its designated authorized dealers repair or replace) the Product or part, component or assembly thereof that contains a defect in materials or workmanship.
-
Page 34: Section 9 | Inspection & Repair Log
SECTION 9 | INSPECTION & REPAIR LOG Date Comments BY CUSTO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-722 HB-P827/HB-P1027 REV B... - Page 35 SECTION 9 | INSPECTION & REPAIR LOG Date Comments BY CUSTO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-722 HB-P827/HB-P1027 REV B...
- Page 36 © 2017 Custom Equipment, LLC 2647 Highway 175 Richfield, WI 53076 U.S.A. Tel. +1-262-644-1300 Fax: +1-262-644-1320 www.hybridlifts.com service@customequipmentlifts.com “Hy-Brid Lifts” is a trademark of Custom Equipment, LLC. These machines comply with ANSI/SIA A92.6 Revision Date: June 2017 Printed in the U.S.A.
Need help?
Do you have a question about the I Series and is the answer not in the manual?
Questions and answers