Hy-Brid Lifts HB-1230 Operation & Safety Manual
Self-propelled aerial work platform
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Also See for HB-1230:
- Operation & safety manual (32 pages) ,
- Manual (29 pages) ,
- Maintenance and troubleshooting manual (56 pages)
Related Manuals for Hy-Brid Lifts HB-1230
Summary of Contents for Hy-Brid Lifts HB-1230
- Page 1 BY CU STO M EQUIPMENT LLC OPERATIONS & SAFETY MANUAL SUPO-645 REV A SELF-PROPELLED AERIAL WORK PLATFORM HB-1230 SERIES I...
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Page 2: Notes
NOTES If there is a question about application and/or operation, contact: Custom Equipment, LLC 2647 Hwy 175 Richfield, WI 53076 U.S.A. P: +1-262-644-1300 F: +1-262-644-1320 www.hybridlifts.com BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-645 HB-1230 REV A... -
Page 3: Foreword
Lanyard Attachment Point WARNING USE OF FALL ARREST SYSTEMS ATTACHED TO ANCHORAGE POINTS ON EQUIPMENT MAY CAUSE MACHINE TO TIP, RESULTING IN SERIOUS INJURY OR DEATH. BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-645 HB-1230 REV A... -
Page 4: Table Of Contents
6.1 | PRE-START INSPECTION CHECKLIST ...........................26 SECTION 7 | ADDITIONAL RESOURCES ..........................27 7.1 | GENERAL LIFT INFORMATION ..............................27 7.2 | TECHNICAL REFERENCES ............................... 27 7.3 | PARTS DIAGRAMS ..................................27 BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-645 HB-1230 REV A... -
Page 5: Index Of Figures
FIGURE 11: Center of Gravity ................................20 FIGURE 12: Base Controls ..................................21 FIGURE 13: Platform Controls ................................21 FIGURE 14: Slide Lock Handle ................................23 FIGURE 15: Battery Charger LED Display ............................25 BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-645 HB-1230 REV A... -
Page 6: Section 1 | Product Description
SECTION 1 | PRODUCT DESCRIPTION 1.1 | GENERAL Custom Equipment’s Hy-Brid Lifts are aerial work platforms designed to be safe and reliable. The purpose of the machine is to elevate personnel, along with their necessary tools and materials to overhead work locations. -
Page 7: Machine Specifications
SECTION 1 | PRODUCT DESCRIPTION 1.2 | MACHINE SPECIFICATIONS HB-1230 Working Height (maximum) 18 ft 5.49 m Platform Height (maximum) 12 ft 3.66 m Stowed Height 63.7 in 1.62 m Ground Clearance (Pothole Guard Stowed) 3.25 in 8.2 cm Ground Clearance (Pothole Guard Engaged) 0.375 in... - Page 8 6895 kPa Hydraulic Fluid Capacity 1 gal 3.55 L Power System-Voltage 24V DC 24V DC (2) 12V (2) 12V Batteries-Deep Cycle Marine Group 24 AGM Group 24 AGM BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-645 HB-1230 REV A...
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Page 9: Section 2 | Safety
NEVER REACH BETWEEN SCISSORS LINKS OR PROP UP PLATFORM. STEERING BRACKETS EXTENDING BEYOND THE SIDES OF THE BASE MAY OCCUR IN TIGHT TURNING SITUATIONS. BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-645 HB-1230 REV A... -
Page 10: Safety Features
Lower the machine and do not operate until the problem is repaired or the obstruction is removed. FIGURE 1: Pothole Guards BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-645 HB-1230 REV A... -
Page 11: Safety Controls
PUSHING THE EMERGENCY STOP BUTTON WILL APPLY BRAKES IMMEDIATELY. THIS MAY CAUSE UNEXPECTED PLATFORM MOVEMENT AS THE MACHINE COMES TO A SUDDEN STOP. BRACE YOURSELF AND SECURE OBJECTS ON THE PLATFORM DURING OPERATION OF THE MACHINE. BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-645 HB-1230 REV A... -
Page 12: Maintenance Lock
The maintenance lock pins must be placed into position whenever the machine is being serviced in the raised or partially raised position. Serious injury and/or death could result if maintenance lock is not used properly. FIGURE 4: Maintenance Lock Use FIGURE 5: Maintenance Lock Storage BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-645 HB-1230 REV A... -
Page 13: Safety Guidelines
Make sure platform rails and pins are secured. • Operator shall use the maintenance lock when performing all types of maintenance procedures. • Do not smoke while charging the battery. BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-645 HB-1230 REV A... -
Page 14: Section 3 | Decals
SECTION 3 | DECALS 3.1 | DECAL LOCATIONS 1.14 1.15 1.18 1.18 1.17 1.11 1.17 1.10 1.11 1.17 1.10 1.19 1.17 1.13 1.12 1.16 1.12 1.16 1.19 FIGURE 6: Decal Locations BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-645 HB-1230 REV A... -
Page 15: Decal Descriptions
129-21-008-50 Decals, HB-1230 DE600E-10 DECAL, MANUAL BOX DE600E-14 Decal, MAINTENANCE LOCK DE600E-29 DECAL,E-DOWN DE601 DECAL, LOGO HY-BRID DE603-6 Model# Decal - HB-1230 DE613 DECAL, LANYARD ATTACHMENT DE619 DECAL, Charger Cord DE652 Decal, Website DE706 Decal, UPR HB, ZTR, Mid 1.10... -
Page 16: Decal Symbols
Batteries produce explosive gas. Only charge batteries in a well-ventilated area. • Do not expose sparks or flames. • Do not smoke while charging battery. • Battery Charger Cord BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-645 HB-1230 REV A... - Page 17 You must maintain a clearance between any part of this machine or its load and any electrical apparatus. Follow local power line regulations. • Death or serious injury will result from contact or inadequate clearance. • Brake Release BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-645 HB-1230 REV A...
- Page 18 SECTION 3 | DECALS Symbol Meaning • Emergency Lowering • Battery disconnect • Fork pocket • Hydraulic oil level • Engaging mechanical Action: Enable Switch BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-645 HB-1230 REV A...
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Page 19: Section 4 | Transport, Handling & Storage
NOTE: The drive system will not function if the parking brake is in the up release position. DO NOT OVERLOAD BINDERS WHEN SECURING LOAD FOR TRANSPORT FIGURE 7: Brake Release FIGURE 8: Caster Lock BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-645 HB-1230 REV A... -
Page 20: Lifting And Tie-Down Points
FIGURE 9: Lift/Tie-Down Points, Front FIGURE 10: Lift/Tie Down Points, Rear Center of gravity X Axis Y Axis HB-1230 26.3 in (66.8 cm) 13.2 in (33.5 cm) FIGURE 11: Center of Gravity BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY... -
Page 21: Section 5 | Operation
Operation described as follows Joystick Operation described as follows Emergency Stop Operation described in Safety Controls Lift/Drive Mode Selection Switch Operation described as follows Battery Level Indicator FIGURE 13: Platform Controls BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-645 HB-1230 REV A... -
Page 22: Startup/Shut Down
In the event of a machine failure, the machine can be pushed by releasing the parking brake at the rear of the machine. See Section 4.3 on page 19 for brake release information. BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-645 HB-1230 REV A... -
Page 23: Elevating And Lowering
5.6 | DAILY MAINTENANCE CHECK THAT THE ROUTE OF TRAVEL TO BE TAKEN IS CLEAR OF PEOPLE, OBSTRUCTIONS, DEBRIS, HOLES, DROP-OFFS; AND IS CAPABLE OF SUPPORTING THE MACHINE. BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-645 HB-1230 REV A... -
Page 24: Charging The Battery
Unplug charger when charging is complete. The charger will not begin the charging cycle on severely discharged batteries. This will be evident by the three indicators blinking simultaneously. BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-645 HB-1230 REV A... -
Page 25: Battery Displays
Green LED (ON) Red LED Green LED (ON) Red LED Green LED (ON) (FLASHING) (FLASHING) DO NOT OPERATE UNIT WHILE CHARGING. NEVER ADD ACID TO BATTERY! BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-645 HB-1230 REV A... -
Page 26: Section 6 | Pre-Start Inspection
□ Pothole guards deploy and lock when platform is elevated. □ □ □ Lift does not elevate when pothole guards are blocked. □ □ □ DATE INSPECTED BY BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-645 HB-1230 REV A... -
Page 27: Section 7 | Additional Resources
URLs provided (shortened “bit.ly” URLs have been used for your convenience. These URLs will direct you to the specified document on our website). 7.1 | GENERAL LIFT INFORMATION Family Brochure HB-1230 Brochure Maintenance Manual http://bit.ly/18ugpks http://bit.ly/1eBXvg0 http://bit.ly/14zESDP... - Page 28 © 2013 Custom Equipment, LLC 2647 Highway 175 Richfield, WI 53076 U.S.A. Tel.: +1-262-644-1300 Fax: +1-262-644-1320 www.hybridlifts.com Service@Customequipmentlifts.com “Hy-Brid Lifts” is a trademark of Custom Equipment, LLC These machines comply with specified ANSI & CSA requirements Revision Date: December 2013 Printed In The USA...
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