Summary of Contents for Victory 4x4 2ND GEN COLORADO ROOF RACK
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Check out the install video on the product page for factory rack disassembly. Thank you for purchasing from Victory 4x4! Checkout our website, victory4x4.com for other great off-road products. Be sure to rate and review our product online. If you have any questions or are missing parts, please...
I NCLU D E D HARDWARE CREW CAB 1/4"-20 X 3/4" 1/4"-20 X 3/8" Button Head Button Head Included with light bar cutout option. 1/4"-20 1/4"-20 T-Nut Serr. Flange Nut Included with light bar cutout option. 1/4” ID Washer Washer 25mm M6 Button Head...
I NCLU D E D HARDWARE EXTENDED CAB 1/4"-20 X 3/4" 1/4"-20 X 3/8" Button Head Button Head Included with light bar cutout option. 1/4"-20 1/4"-20 T-Nut Serr. Flange Nut Included with light bar cutout option. 1/4” ID Washer Washer 25mm M6 Button Head...
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I NCLU D E D HARDWARE 23/64” Nutsert Drill Bit Nutsert Tool...
INCLUD ED PARTS CREW CAB 1L/1R Included with light bar cutout option.
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INCLUD ED PARTS EXTENDED CAB 1L/1R Included with light bar cutout option.
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A SS E M BLY Assemble the rack on the ground. Start by mounting the crossbars between the 2 side rails. For this, use the1/4”-20 X 3/4” button head bolts and the 1/4” ID washers (2 per bar per side). Make sure the machined slot in the rail of the crossbar is facing up, so that you can easily add t-nuts to mount your gear.
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A SS E M BLY Next, mount the strip of trim to the bottom edge of the front fairing. Start just to the outside of the peak of the bottom edge and continue until it reaches the equivalent point on the other side of the fairing. Cut off any extra.
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AS SE M BLY Next, mount the front and rear fairings. To do this, use the 1/4”-20 X 3/4” button head bolts, 1/4” ID washers, and 1/4”-20 serrated flange nuts. The front fairing will need 3 of each per side and the rear fairing will need 2 of each per side.
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ASSEMBLY Next, attach the mounts to inside of the rack using the 1/4”-20 X 3/4” button head bolts, 1/4” ID washers, and 1/4”-20 serrated flange nuts. The mounts with the 3 on them are the front mounts and the mounts with the 2 on them are the rear mounts.
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AS SE M BLY Next, apply RTV around the mounting holes on the roof of the vehicle and set the assembled rack into place. Try to get it as close to the correct position as possible so that you don’t accidentally spread the RTV while trying to sliding the rack into position.
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A SSE MBLY With everything in place, make whatever adjustments necessary in order to get an even gap between the bottom edge of the rack and the roof, all the way down the length of the vehicle and then tighten it into place. Finally, push the front and rear fairing down tight to the roof of the vehicle and tighten everything fully into place.
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4 0” L IG HT B AR A S S E M B LY Slide 2 t-nuts into each of the channels on the top side of the front-most crossbar using the slots. Then, place each light bar mount over one pair of t-nuts and loosely bolt it in place using the 1/4”-20 X 3/8”...
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