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Safety Precautions; Installation Procedure - Kohler GM17071-KP1 Installation Instructions Manual

Industrial generator sets with the 550 controller

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Safety Precautions

Observe the following safety precautions while installing
the kit.
WARNING
Accidental starting.
Can cause severe injury or death.
Disconnect the battery cables before
working
on the
Remove the negative (--) lead first
when disconnecting the battery.
Reconnect the negative (--) lead last
when reconnecting the battery.
Disabling the generator set.
cause severe injury or death.
generator set or connected equipment, disable the generator
set as follows: (1) Move the generator set master switch to the
OFF position. (2) Disconnect the power to the battery charger.
(3) Remove the battery cables, negative (--) lead first.
Reconnect the negative (--) lead last when reconnecting the
battery. Follow these precautions to prevent starting of the
generator set by an automatic transfer switch, remote
start/stop switch, or engine start command from a remote
computer.

Installation Procedure

1.
Remove the generator set from service.
1.1
Place the generator set master switch in the OFF
position.
1.2
Disconnect the power to the battery charger, if
equipped.
1.3
Disconnect the generator set engine starting
battery(ies), negative (--) lead first.
2.
Mount
and
connect
connection assembly.
2.1
GM17070-KP1
(20- -300 kW).
2.1.1 Remove the junction box rear panel and
the hardware.
2.1.2 Attach the controller connection assembly
(GM13984) to the junction box using six
TT-1303
7/02
generator set.
Accidental starting can
Before working on the
the
controller
and
GM17070-KP1S
screws (X-51-3), spacers (X-712-9), and
nuts (X-6210-4).
mounting locations.
2.1.3 Plug the wiring connection harness
(GM17033) into the controller connection
assembly's P25 connector.
2.1.4 Proceed to step 2.4.
2.2
GM17070-KP2
(350/400 kW).
2.2.1 Remove the junction box rear panel and
the hardware.
2.2.2 Remove the four screws attaching the
controller to the junction box.
Figure 3.
2.2.3 Mark the drill hole locations where the
terminal block bracket (347292) mounts to
the junction box top panel using the
dimensions given in Figure 3.
2.2.4 Move the controller away from the junction
box rear in order to provide enough
clearance to drill two 9 mm (0.344 in.)
diameter holes in the junction box top.
2.2.5 Remove the burrs from the drilled holes
and clean the metal chips from the junction
box.
kits
1. Controller connection assembly (GM13984)
Figure 2 Controller Connection Assembly Mounting
Locations in Junction Box (20--300 kW)
See Figure 2 for the
and
GM17070-KP2S
1
GM17032-
kits
See
3

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