Cleco 20PHH Instruction Manual
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Cleco 20PHH Instruction Manual

Pulse nutsetter without shutoff
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Instruction Manual
P1992BA/EN
2014-06
20PHH
Pulse nutsetter without shutoff
For additional product information visit our website at http://www.apexpowertools.eu

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  • Page 1 Instruction Manual P1992BA/EN 2014-06 20PHH Pulse nutsetter without shutoff For additional product information visit our website at http://www.apexpowertools.eu...
  • Page 2 8 Spare parts, page 25. In graphics: identifies movement in a direction. identifies function and force. In graphic illustrations: If not absolutely essential, 20PHH (air from bottom) is illustrated. Model Key × × Max. capacity Output drive 20 –20 Nm...

  • Page 3: Table Of Contents

    Remove pulse unit..................... 20 Assembly instructions Install motor unit ......................21 Install pulse unit......................23 Spare parts Pistol grip 20PHH… ....................26 Pistol grip 20PHHA… ....................28 Motor unit ........................30 Pulse unit........................32 Equipment order list ....................34 Technical data Dimensions 20PHH…...
  • Page 4 Performance Data ..................... 36 Ambient conditions ....................37 Service Disposal P1992BA/EN 2014-06 P1992BA-EN_2014-06_20PHHIVZ.fm, 12.06.2014...

  • Page 5: Safety

    Safety Safety Warnings and notes Warning notes are identified by a signal word and a pictogram: • The signal word describes the severity and the probability of the impending danger. • The pictogram describes the type of danger. WARNING! Potentially hazardous situation for health and safety. If this warning is not observed, death or serious injury may occur.

  • Page 6: Operator Training

    Sound level in the area of the user > 80 dB(A), danger of hearing damage • Wear hearing protection. Designated use The 20PHH is designed exclusively for fastening and releasing threaded fasteners. • Do not use it as a hammer. •...

  • Page 7: Items Supplied

    Items supplied Items supplied Check shipment for transit damage and ensure that all items have been supplied: 1 20PHH 1 This instruction manual 1 Declaration of Conformity 1 Hex wrench (WAF 2) Product description Operation and functional elements 20PHHA… Alternative position 20PHH…...

  • Page 8: Options

    Before initial operation Options Protective sleeve Order No. 937447PT – 20PHH… Order No. 937442PT – 20PHHA… Before initial operation Air supply Parameter Data Air hose Inner diameter 3/8" (ø 9.5 mm), maximum length 5 m  Air inlet 1/4" NPT, inner diameter 7.5 mm...

  • Page 9: Change Air Inlet: Top / Bottom (Only On 20Phha)

    Before initial operation Oils according to DIN 51524 / ISO 3498 Order Packaging Name ARAL ESSO Mobil Klüber SHELL unit Liter Aralub Energol Polyelis 32 Nuto Hydraol D.T.E.Oil Light Molina 32 933090 HL32 Crukolan 32 EE 100 HL 32 Olna 32 H 32 Vactra Oil Light Molina 22...
  • Page 10 Before initial operation 4.4.1 Setting the torque Settings example: Tightening: 14 Nm Screw M6: 10.9  Set speed to approximately 4800 rpm. Example: 14 Nm Speed Abb. 4-1  To achieve better repeat precision for fastenings, throttle the speed back at the tool until the required torque is achieved at the end of rotation of the fastening.

  • Page 11: Troubleshooting

    Before initial operation Troubleshooting Error Possible causes Measures and remedies Tool too strong Torque set too high  Reduce the torque setting, see 4.4.2 Changing Torque, page 10 Tool too weak Working pressure too low Check the cross section of the ...
  • Page 12 Before initial operation P1992BA/EN 2014-06 1994b_1_5_en-bedingt.fm, 12.06.2014...

  • Page 13: Maintenance

    Maintenance Maintenance CAUTION! Danger of injury due to unintentional activation – before service, disconnect the tool from the compressed air supply. Service schedule Regular service reduces operating faults, repair costs and downtime. Maintenance Rundowns Measures interval 100.000  Check the suspension bail for functional safety. Check the air hose for wear.

  • Page 14: Fill Reserve Oil

    Maintenance 5.1.1 Calculating a customer-specific maintenance plan A service interval W(1,2,3) depends on the following factors: Factor Value assumed in Description 6.1, "Maintenance plan" V1 = 100,000 Number of rundowns after which a maintenance measure is pre- V2 = 500,000 scribed by Apex Tool Group.
  • Page 15 Maintenance Align both ends as shown in the picture (internal equalization hole is opened).   To avoid air pockets, fill the filling hole full of oil.  Position the injector so that it has a sealing effect and add reserve oil until distance X for spacer <B2>...

  • Page 16: Complete Oil Filling

    Maintenance Complete oil filling If no more pulses are generated, or if the pulse unit has been removed and refitted, the pulse unit must be completely refilled with oil: Oil order No. 925715, ESSO-UNIVIS HVI26, approx. 2 liters, temperature 20 ±5 °C ...
  • Page 17 Maintenance Uncouple the pulse unit and unscrew the Position the injector so that it has a sealing   adapter. effect and add reserve oil until distance X for spacer <B2> is achieved.  To avoid air pockets, fill the filling hole full of oil. ...
  • Page 18 Maintenance Empty side P1992BA/EN 2014-06 1994c_Wartung_en-bedingt.fm, 12.06.2014...

  • Page 19: Disassembly Instructions

    Disassembly instructions Disassembly instructions <…> Please refer to 8 Spare parts, page 25 and 8.5 Equipment order list, page 34 Remove motor unit Changing blades Changing bearings / rotor <C3> <C3> <C2> <61> <54> <C1> <59> <C1> <59> P1992BA/EN 2014-06 1994d_Reparatur_en-bedingt.fm, 12.06.2014...

  • Page 20: Remove Throttle Valve

    Disassembly instructions Remove throttle valve Spring force! WAF 3/ Remove pulse unit WAF 1/2" CAUTION! Skin irritation in case of direct contact with oil. Wear protective gloves. <D3> CAUTION! Hydraulic blade is under spring pressure! Wear protective goggles. <84> <D2> <D1>...

  • Page 21: Assembly Instructions

    Assembly instructions Assembly instructions <…> Please refer to 8 Spare parts, page 25 and 8.5 Equipment order list, page 34 Install motor unit CAUTION! • Only perform installation in accordance with exploded drawing, see 8.3 Motor unit, page 30. Incorrect installation can lead to uncontrolled reactions, e.g. unexpected start-up or parts being hurled out.
  • Page 22 Assembly instructions 7.1.1 Install rotor cover <54> <C8> <55> <59> Base <C4> <C5> 0.02 <C4> <C6> 0.03 <C5> <C7> 0.04 <C6> 0.05 <C7> 1. Press <59> in with <C4>, see X. Thickness gage = 0.03 mm max. 2 mm 2. Examine Y with thickness gage. If dimension > Y, step 1 with support <C5>, <C6>, <C7> repeat. <C8>...

  • Page 23: Install Pulse Unit

    Assembly instructions Install pulse unit NOTE To prevent damage, lubricate the gaskets and O-rings using grease (order no. 914392) before assembly. 7.2.1 Assembling the hydraulic blades <97> <93> <98> <93> <F1> <F1> <97> <95> <94> <96> (2×) (2×) WAF 1/2" <F2>...
  • Page 24 Assembly instructions P1992BA/EN 2014-06 1994d_Reparatur_en-bedingt.fm, 12.06.2014...

  • Page 25: Spare Parts

    Spare parts NOTE Only Cleco original spare parts should ever be used. Using other parts could lead to inferior performance and increased maintenance requirements. If non-original spare parts are installed, the tool manufacturer is entitled to declare all warranty obligations for null and void.

  • Page 26: Pistol Grip 20Phh

    Spare parts Pistol grip 20PHH… Adhesive, order no. 914860 Grease, order no. 914392 P1992BA/EN 2014-06 1992e_Ersatzteile_en.fm, 12.06.2014...
  • Page 27 Spare parts 1)Order no. 2)Quantity 3)Part of motor service kit K1 order no. 936158 4)Dimensions P1992BA/EN 2014-06 1992e_Ersatzteile_en.fm, 12.06.2014...

  • Page 28: Pistol Grip 20Phha

    Spare parts Pistol grip 20PHHA… Adhesive, order no. 914860PT Grease, order no. 914392 P1992BA/EN 2014-06 1992e_Ersatzteile_en.fm, 12.06.2014...
  • Page 29 Spare parts 1)Order no. 2)Quantity 3)Part of motor service kit K1 order no. 936158 4)Dimensions P1992BA/EN 2014-06 1992e_Ersatzteile_en.fm, 12.06.2014...

  • Page 30: Motor Unit

    Spare parts Motor unit Axial clearance, see 7.1.1 Install rotor cover, page 22 P1992BA/EN 2014-06 1992e_Ersatzteile_en.fm, 12.06.2014...
  • Page 31 Spare parts 1)Order no. 2)Quantity 3)Part of motor service kit K1 order no. 936158 4)Dimensions P1992BA/EN 2014-06 1992e_Ersatzteile_en.fm, 12.06.2014...

  • Page 32: Pulse Unit

    Spare parts Pulse unit Tightening torque, see 7.2 Install pulse unit, page 23 For disassembly, note the position of the balls in the control disc. Reassemble balls in the same position. P1992BA/EN 2014-06 1992e_Ersatzteile_en.fm, 12.06.2014...
  • Page 33 Spare parts 1)Order no. 2)Quantity 3) Part of hydraulic service kit K2, order no. 936210 4)Dimensions Order no. <84> <93> <115> <116> <117> <118> <119> <120> 20PHH753 936041 935658 – – – – – – 20PHHA753 20PHH75Q 936042 935685 931789 917794 935477 935406...

  • Page 34: Equipment Order List

    Spare parts Equipment order list 1)Order no. P1992BA/EN 2014-06 1992e_Ersatzteile_en.fm, 12.06.2014...

  • Page 35: Technical Data

    Technical data Technical data Dimensions 20PHH… in mm Abb. 9-1 P1992BA/EN 2014-06 1992f_TechnDaten_en.fm, 12.06.2014...

  • Page 36: Dimensions 20Phha

    Technical data Dimensions 20PHHA… in mm Abb. 9-2 Performance Data Order no. Recommended Idling Air consumption torque range speed /min min. max. Idling Pulses 20PHH753 0.84 3/8" 20PHHA753 0.88 7500 < 0.35 < 0.30 20PHH75Q 0.86 1/4" 20PHHA75Q 0.92 P1992BA/EN 2014-06 1992f_TechnDaten_en.fm, 12.06.2014...
  • Page 37 Permissible relative humidity 25…90%, non-condensing Service NOTE In the event of repairs, send the complete 20PHH to Apex Tool Group. Repairs may only be carried out by authorized personnel. Opening the tool will invalidate the warranty. Disposal CAUTION! Injuries and environmental damage from improper disposal.
  • Page 38 POWER TOOLS SALES & SERVICE CENTERS Please note that all locations may not service all products. Contact the nearest Apex Tool Group Sales & Service Center for the appropriate facility to handle your service requirements. Sales Center Service Center NORTH AMERICA | SOUTH AMERICA Detroit, Michigan Louisville, Kentucky Lexington, South Carolina...

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