CKD ERL2 Series Manual
  1. Manuals
  2. Brands
  3. CKD Manuals
  4. Controller
  5. ERL2 Series
  6. Manual

CKD ERL2 Series Manual

Hide thumbs Also See for ERL2 Series:
Table of Contents

Advertisement

Quick Links

Download this manual
Space-saving installation
Flexible motor mounting

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ERL2 Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for CKD ERL2 Series

Summary of Contents for CKD ERL2 Series

  • Page 1 Space-saving installation Flexible motor mounting...
  • Page 2 Pulse train input compatible!! compatible Automatic actuator recognition Addition of new controller compatible with pulse trains Enables current position confirmation with position output With the adoption of “ballscrew with lubrication Allows 63 multi-point positioning equipment” and “liner guide with ball retainer”, long-term maintenance-free operation is provided...
  • Page 3 Electric Slider Actuator Electric Rod Actuator Flexible motor mounting With the Handy Terminal, setting the PC Space savings from various motor software "E Tools" has never been easier mountings to fit your equipment Simple operation with Handy Terminal In addition to the conventional straight type, a selection of right-hand, left-hand and bottom are available Easy, even for...

  • Page 4: System Configuration

    We offer the "ETP2" handy terminal. Note 1: Because the PC communication cable is designed We offer the "E Tools" electric actuator setting software. specifically for CKD's electric actuator, commercially (Windows version provided free of charge) available communication cables cannot be used.

  • Page 5: Main Functions

    Note: An RS-485 interface and a separate PC communication cable (page 41) are required to connect the PC and controller. Download the "E Tools" electric actuator setting software and the Instruction Manual from the CKD website. Website address: http://www.ckd.co.jp Main functions You can easily set multiple point data settings.

  • Page 6: Selection Guide

    Selection guide Stroke (mm) Model No. 100 150 200 250 300 350 400 450 500 ERL2-45E06 ERL2-45R06 ERL2-45L06 ERL2-45D06 ERL2-45E12 ERL2-45R12 ERL2-45L12 ERL2-45D12 ERL2-60E06 ERL2-60R06 ERL2-60L06 ERL2-60D06 ERL2-60E12 ERL2-60R12 ERL2-60L12 ERL2-60D12 ESD2-35E06 ESD2-35R06 ESD2-35L06 ESD2-35D06 ESD2-35E12 ESD2-35R12 ESD2-35L12 ESD2-35D12 ESD2-45E06 ESD2-45R06 ESD2-45L06 ESD2-45D06...
  • Page 7 Max. load capacity (kg) Max. Max. Lead pressing Listed Horizontal speed (mm) force page (mm/s) 550 600 (*1) (*1) (*1) (*1) (*2) (*2) (*2) (*2) (*2) (*2) *1: Use within the allowable moment. *2: The values for the rod horizontal load capacity are based on an actuator used in combination with an external guide. Intro 4...
  • Page 8 Electric actuator Slider ERL2 Series Compatibility function allows the controller, actuator, and cable to be freely combined The electric actuator that works like a pneumatic cylinder Motor sizes: 42 / Actuator specifications Descriptions ERL2-45 ERL2-60 Actuator Slider Motor Stepping motor Encoder Incremental Rolling ball screw...
  • Page 9 ERL2 Series Vertical load capacity, horizontal load capacity, pressing force Vertical load capacity ERL2-45 ERL2-60 Lead 6 Lead 6 Lead 12 Lead 12 Speed (mm/s) Speed (mm/s) Horizontal load capacity ERL2-45 ERL2-60 Lead 6 Lead 6 Lead 12 Lead 12 Speed (mm/s) Speed (mm/s) Pressing force...
  • Page 10 ERL2 Series How to order Set model No. (actuator, controller, cable) ERL2 60 E 06 50 RX B 2 Code Content Body size Body size Body size 45 Body size 60 Model No. Motor mounting direction Motor mounting direction Standard mounting (straight) Right-hand mounting Left-hand mounting Bottom mounting...
  • Page 11 ERL2 Series How to order/Dimensions Dimensions ERL2-45E (standard mounting straight) Connect to relay cable 15±0.05 4-4.5 THRU 2-Long through hole 4-M4 depth 7.5 Fixing cable allowable bending R50 Ｌ3 (300) 4-φ 3H7 depth 7.5 Stroke length: X 40.5 55.5 (8) Note 1 (8) Note 1 4-M2.6 depth 3.5 Ground terminal...
  • Page 12 ERL2 Series Dimensions ERL2-45R (right-hand mounting) (8) Note 1 (8) Note 1 Stroke: X 55.5 40.5 Total length: L Body length: LL 45.5 49.8 4-M4 depth 10 15±0.05 (Fixing tap for the slider edge) 2-through slot 4-φ4.5 through Note 3 4-M4 depth 7.5 93.5 4-φ3H7 depth 7.5...
  • Page 13 ERL2 Series Dimensions Dimensions ERL2-45L (left-hand mounting) N × 100 P-M4 depth 8 (Fixing tap for the slider bottom) Note 3 (20) (49) Connect to the relay cable Fixing cable Grounding terminal M3 depth 6 Allowable bend R50 A View 17 [57] Note 2 93.5 4-φ3H7 depth 7.5...
  • Page 14 ERL2 Series Dimensions ERL2-45D (bottom mounting) Total length: L Body length: LL 15±0.05 4-M4 depth 7.5 4-φ3H7 depth 7.5 2-through slot 4-M4 depth 10 Stroke: X 40.5 55.5 (Slider edge fixing tap) (8) Note 1 (8) Note 1 Note 3 93.5 17 [57] Note 2 (49)
  • Page 15 ERL2 Series Dimensions Dimensions ERL2-60E (standard mounting straight) Connect to relay cable 34±0.05 4-4.5 THRU Fixing cable 2-Long through hole allowable 4-M5 depth 10 4-φ3H7 depth 10 bending R50 (300) Stroke length: X (8) Note 1 (8) Note 1 Ground terminal M3 depth 6 4-M2.6 depth 3 Body length: LL...
  • Page 16 ERL2 Series Dimensions ERL2-60R (right-hand mounting) (8) Note 1 (8) Note 1 Stroke: X Total length: L Body length: LL 66.8 4-M5 depth 12 (Fixing tap for the slider edge) Note 3 34±0.05 4-φ5.5 through 2-through slot 4-M5 depth 10 4-φ3H7 depth 10 19 [61] Note 2 Grounding terminal...
  • Page 17 ERL2 Series Dimensions Dimensions ERL2-60L (left-hand mounting) Connect to the relay cable (49) (20) Grounding terminal A View M3 depth 6 (300) Fixing cable Allowable bend R50 19 [61] Note 2 2-through slot 4-M5 depth 12 34±0.05 4-φ5.5 through (Slider edge 4-M5 depth 10 fixing tap) 4-φ3H7 depth 10...
  • Page 18 ERL2 Series Dimensions ERL2-60D (bottom mounting) Total length: L Body length: LL 4-φ5.5 through 34±0.05 2-through slot 4-φ3H7 depth 10 4-M5 depth 10 4-M5 depth 12 Stroke: X (Slider edge (8) Note 1 (8) Note 1 fixing tap) Note 3 19 [61] Note 2 Connect to the relay cable (49)
  • Page 19 ERL2 Series Dimensions, optional parts ERL2 Optional parts Use the following slider spacer kit with the ERL2 if the workpiece mounted on the slider interferes with the motor. Slider spacer kit: EA-45-SSP ERL2-45 model number: Dimensions (49.8) 2-φ3H7 depth 7 4-M4 depth 8 45±0.05 EA-60-SSP...
  • Page 20 Electric actuator Rod ESD2 Series Compatibility function allows the controller, actuator and cable to be freely combined The electric actuator that works like a pneumatic cylinder Motor sizes: 42 / Actuator specifications Descriptions ESD2-35 ESD2-45 ESD2-55 Actuator Motor Stepping motor Encoder Incremental Rolling ball screw...
  • Page 21 ESD2 Series Vertical load capacity, horizontal load capacity, pressing force Vertical load capacity ESD2-35, 45 ESD2-55 Lead 6 Lead 6 Lead 12 Lead 12 Speed (mm/s) Speed (mm/s) Horizontal load capacity ESD2-35, 45 ESD2-55 Lead 6 Lead 6 Lead 12 Lead 12 Speed (mm/s) Speed (mm/s)
  • Page 22 ESD2 Series How to order Set model No. (actuator, controller, cable) ESD2 12 05 N F S1 A 2 Code Content Body size Body size Body size 35 Body size 45 Body size 55 Model No. Motor mounting direction Motor mounting direction Standard mounting (straight) Right-hand mounting Left-hand mounting...
  • Page 23 ESD2 Series How to order/Dimensions Dimensions ESD2-35E (standard mounting straight) Connect to relay cable 7.5 (hexagon: direction is variable against the base side) M8×1.25 M8×1.25 Fixing cable allowable Ball screw greasing Ball screw greasing hole bending R50 Dimension of possible position: attached nut 73 mm or over (300)
  • Page 24 ESD2 Series Dimensions ESD2-35R (right-hand mounting) 49.8 4-M4 depth 10 Total length: L (from the origin position) 38.5 41.5 (Rod edge Body length: LL (from the origin position) fixing tap) 4-M3 depth 10 7.5 (width across flat area: orientation with the base is not fixed) Note 3 (90°...
  • Page 25 ESD2 Series Dimensions Dimensions ESD2-35L (left-hand mounting) P-M3 depth 4 (Rod bottom fixing tap) N × 50 Note 3 17 [57] Note 2 37.5 (from the origin position) 93.5 Stroke: X (300) M8 × 1.25 (8) Note 1 (8) Note 1 Grounding terminal M3 depth 6 Fixing cable...
  • Page 26 ESD2 Series Dimensions ESD2-35D (bottom mounting) Ball screw greasing hole Total length: L (from the origin position) 4-M4 depth 10 Body length: LL (from the origin position) 49.6 41.5 (Rod edge 7.5 (width across flat area: orientation with the base surface is not fixed) fixing tap) Note 3 4-M3 depth 10...
  • Page 27 ESD2 Series Dimensions Dimensions ESD2-45E (standard mounting straight) Connect to relay cable 8.5 (hexagon: direction is variable against the base side) M10×1.25 Dimension of Fixing cable M10×1.25 attached nut allowable bending R50 Ball screw greasing hole Ball screw greasing possible position: (300) 75 mm or over Stroke length: X...
  • Page 28 ESD2 Series Dimensions ESD2-45R (right-hand mounting) D section details 42.5 51.3 Total length: L (from the origin position) (from the origin position) 4-M4 depth 10 Body length: LL (from the origin position) (Rod edge Stroke: X T slot range: T3 16.5 fixing tap) Note 3...
  • Page 29 ESD2 Series Dimensions Dimensions ESD2-45L (left-hand mounting) 8.5 (width across flat area: orientation with the base is not fixed) M10 × 1.25 M10 × 1.25 Grounding terminal (20) Ball screw greasable position: 75 mm or more M3 depth 6 Attached nut dimensions Fixing cable allowable bend R50 A View Connect to the relay cable...
  • Page 30 ESD2 Series Dimensions ESD2-45D (bottom mounting) Ball screw greasing hole 49.6 Total length: L (from the origin position) 4-M4 depth 10 Body length: LL (from the origin position) (Rod edge 41.5 T slot range: T3 Stroke: X fixing tap) 16.5 4-M4 depth 10 Note 3 42.5 (from the origin position)
  • Page 31 ESD2 Series Dimensions Dimensions ESD2-55E (standard mounting straight) Connect to relay cable 9.5 (hexagon: direction is variable against the base side) M12×1.25 Dimension of M12×1.25 Fixing cable attached nut allowable Ball screw greasing bending R50 possible position: Ball screw greasing hole 83 mm or over (300) Stroke length: X...
  • Page 32 ESD2 Series Dimensions ESD2-55R (right-hand mounting) 66.3 Ball screw greasable position 4-M5 depth 12 27.5 83 mm or more 9.5 (width across flat area: (Rod edge fixing tap) 4-M5 depth 12 Ball screw greasing hole orientation with the base is not fixed) Note 3 M4 T slot (8 locations) Ball screw greasing hole...
  • Page 33 ESD2 Series Dimensions Dimensions ESD2-55L (left-hand mounting) Total length: L (from the origin position) Body length: LL (from the origin position) T slot range: L3 16.5 M12 × 1.25 (8) Note 1 (8) Note 1 Stroke: X Grounding terminal 45.5 (from the origin position) M3 depth 6 Attached nut dimensions 19 [61] Note 2...
  • Page 34 ESD2 Series Dimensions ESD2-55D (bottom mounting) Ball screw greasable position 83 mm or more 9.5 (width across flat area: orientation with the base is not fixed) M12 × 1.25 M12 × 1.25 Ball screw greasing hole Attached nut dimensions 45.5 (from the origin position) 65.6 Total length: L (from the origin position) 4-M5 depth 12...
  • Page 35 ERL2/ESD2 Series Option (mounting bracket) Option (mounting bracket) The following kits are included with the product with the mounting bracket option. Option : LB Option : FA ESD-[Body size]-LB ESD-[Body size]-FA Foot kit model No.: Flange kit model No.: Foot bracket fitting dimensions Flange bracket fitting dimensions Set model No.: ESD2-35E □...

  • Page 36: How To Order

    Controlle Series Connectable actuator: ERL2 / ESD2 Features How to order Compact, lightweight, thin (body width of EC 07 35 mm) Configurable without a manual Code Content Equipped with an automatic actuator Series recognition function Series 7-point positioning PC software compatible 63-point positioning Flexible control (ECPT) Pulse train input positioning Position, speed, acceleration and...

  • Page 37: Panel Description

    Series Panel description Panel description EC07 Indicator lamp Indicator lamp Green: motor receiving power (not powered when blinking) I/O Connector Red: alarm condition SIO Connector I/O Connector Connect an external control device (PLC, etc.) to input and output the control signals. Encoder connector SIO Connector Connect a PC or handy terminal to set the...
  • Page 38 Series EC07 Wiring I/O cable specifications Descriptions Specifications Type 20-conductor cabtyre cord (UL94V-0) Sheath material Vinyl chloride Sheath diameter φ 8.4 Sheath color Gray Core wire 0.2 mm (AWG24) annealed copper wire Lead wire exposure (ref.) Approx. 7 mm from the tip of the lead wire Circuit connection example Machine stops Emergency machine...
  • Page 39 Series Wiring EC63 Wiring I/O cable specifications Descriptions Specifications Descriptions Specifications Type 28-conductor cabtyre cord (UL94V-0) Sheath color Gray Sheath material Vinyl chloride Core wire 0.2 mm (AWG24) annealed copper wire Sheath diameter φ 8.8 Lead wire exposure (ref.) Approx. 7 mm from the tip of the lead wire Circuit connection example Machine stops Emergency machine...
  • Page 40 Series ECPT Wiring I/O cable specifications Descriptions Specifications Type 30-conductor cabtyre cord (UL94V-0) Sheath material Vinyl chloride Sheath diameter φ 8.8 Sheath color Gray Core wire 0.2 mm (AWG24) annealed copper wire Lead wire exposure (ref.) Approx. 7 mm from the tip of the lead wire Circuit connection example Machine stops Emergency machine...
  • Page 41 Series Pulse train signal circuit, current position output circuit Pulse train signal circuit Descriptions Specifications Pulse train signal Open collector system (collector current MAX 12 mA), system Differential system Maximum input 60 kpps (Open collector system), frequency 100 kpps (Differential system) Note: Set the signal wire length to 2 m or less when using the open collector system.

  • Page 42: Power Supply

    Series Power supply Common to EC07, EC63, ECPT Power supply specifications Descriptions Specifications Power supply voltage 24 VDC±10% Maximum instantaneous ERL2-45/ESD2-35, 45 : 3.0 A current ERL2-60/ESD2-55 : 4.3 A *: Also applies when equipped with a handy terminal. Power supply circuit Connected to the jumper wires at the time of shipment +24 V Input-output circuit...
  • Page 43 M E M O M E M O...
  • Page 44 Series Dimensions EC07-A (standard mount) φ 5.2 penetrating Note) For details on standard installation and specifications for ground connection, please refer to the instruction manual. EC07-B (DIN rail mount) 12.5 Ground terminal (M3 × 5 Round head screw) DIN rail Controller accessories: Power supply connector (CN1) DMFCI-S/3-STF3.5 (Phoenix Contact)
  • Page 45 Series Dimensions Dimensions EC63-C (standard mount) ECPT-E (standard mount) φ 5.2 penetrating Note) For details on standard installation specifications for earth connection, please refer to the instruction manual. EC63-D (DIN rail mount) ECPT-F (DIN rail mount) Ground terminal (M3 × 5 Round head screw) DIN rail Controller accessories: Power supply connector (CN1) DMFCI-S/3-STF3.5 (Phoenix Contact)

  • Page 46: Function List

    Handy Terminal ETP2 Compatible with the EC07, EC63, ECPT controllers Specifications Features Descriptions ETP2 Teaching is simple Display 20 characters × 4 lines (LCD) Dedicated power supply not required Input keys 7 keys (Stop key: 1, Operation keys: 6) Can be used with conventional models Cable length It can be used in the same Supported controllers...

  • Page 47: Basic Operations

    ETP2 Handy Terminal Operation structure Operations performed using the handy terminal use the following structure. Basic operations Power supply ON Select a menu item using [UP], [DOWN], [LEFT] and [RIGHT], and press [ENTER] to confirm and move to the next screen. Use [BACK] to return to the previous screen. Initial display Data loading Operation and Main menu...

  • Page 48: Related Parts

    Surge protector AX-NSF-RAV-781BXZ-4 Note 1: The parts listed on this page are available for purchase from CKD. Note 2: A surge protector is required to use these parts with products that comply with European standards (CE marking). Refer to the Instruction Manual for details.

  • Page 49: Cable Dimensions

    ERL2/ESD2 Series Cable dimensions Cable Motor encoder relay cable (fixed) Model No. Cable length (L) EC-CBLME1-S-1 1 m, 3 m, 5 m, 10 m EC-CBLME1-S-3 (10) EC-CBLME1-S-5 EC-CBLME1-S-X 10 m (16) L (cable length is based on its model No.) (18) Motor encoder relay cable (movable) Model No.
  • Page 50 ERL2/ESD2 Series Safety precautions If the cable is repeatedly bent during usage, fix the cable sheath section near the actuator connector. B e sure to firmly insert the cable all the way into the connector when connecting it. Also be sure to firmly tighten the connector mounting screws and the fixing screws. Do not cut, extend, or modify the cable in any way. Doing so may cause a failure or malfunction. Refer to the cable length under "How to order" for the cable length L.
  • Page 51 M E M O M E M O...
  • Page 52 ERL2/ESD2 Series STEP-1 Check the load capacity The load capacity differs depending on the mounting orientation and the transport speed. Refer to the selection chart (intro pages 3 and 4) and the specifications chart of each model (pages 1 and 13). The size and screws lead must be selected. Check the tact time. STEP-2 Follow the examples below for the selected product and check if it matches the required tact. Speed, acceleration setting range Lead Speed...

  • Page 53: Model Selection Guide

    ERL2/ESD2 Series Model Selection Guide STEP-3 Check the allowable moment 3-1 Checking the allowable static moment Check that the moment is less than the allowable moment (satisfies the following equation) for the configured acceleration a and d (m/s W ́ MR ́ MP ́ MY ́ M ́ <1 W ́ m ax MR ́ m ax MP ́ m ax MY ́ m ax M ́...
  • Page 54 ERL2/ESD2 Series 3-2 Checking the allowable moment during operation Check that the moment is less than the allowable moment during operation (satisfies the following equation). + MR + MP + MP + MY + MY <1 Wmax MRmax MPmax MYmax : Resultant moment (must be smaller than 1) W: Vertical weight (N) MR: Rolling moment (N·m) * Please consider all moments which MP: Pitching moment (N·m) act based on the circumstances for...
  • Page 55 ERL2/ESD2 Series Model Selection Guide Pitching moment MP (N·m) H (m) L (m) Movement L (m) Movement M (kg) M: Workpiece weight (kg) M (kg) = M × 9.8 × L = M × {(a or d) + 9.8} × (L + H) L (m) H (m) H (m)

  • Page 56: Safety Precautions

    (Note that this product can be used when CKD is consulted prior to its usage and the customer consents to the CKD product specifications. The customer should provide safety measures to avoid danger in the event of problems.)

  • Page 57: Warranty Period

    Scope of warranty In case any defect clearly attributable to CKD is found during the warranty period, CKD shall, at its own discretion, repair the defect or replace the relevant product in whole or in part and at no cost, according to its own judgment.
  • Page 58 Installing the product in a location where it is exposed to rain water or high humidity (85% humidity or above, with The customer is responsible for confirming the condensation) may lead to short circuits or fire accidents. compatibility of CKD products with the customer's Oil droplets and oil mist are also strictly prohibited. systems, machines and equipment.
  • Page 59 Doing so may result in a falling accident, tipping the product Install the product in such a way that twisting and over, injury due to falling, product damage, malfunction due bending stresses are not applied. For more details, to product damage, etc. contact CKD.
  • Page 60 ERL2-60 M5 × 0.8 movement. ESD2-55 Failure to do so may lead to feed screw abrasion and 2. ERL2 Series damage. When using an external guide, check that it can CAUTION operate smoothly in all positions of the product stroke before installing it.
  • Page 61 ERL2/ESD2 Series Product-specific cautions During Use & maintenance Be sure to turn off the power supply to this product 1. Common before performing maintenance, inspection, and repairs. Warn other third parties in the surrounding CAUTION area so that they do not carelessly turn on the Perform the wiring work and inspection using power supply or perform any operations.

  • Page 62: Related Products

    Related products Electric actuator Motorless Catalog No. CC-1165A, CC-1216A, CC-1217A, CC-1257A Ball screw drive ETS Series Motor size: 8 types, lead: 7 types, motor orientation: 5 types Mount a motor that you are familiar with M ounting specifications for origin sensor and limit sensor can also be selected Stroke length can be selected from 100 to 1500 mm (50 mm pitch) Max.
  • Page 63 ERL2/ESD2 Series Electric Shuttle Mover ESM Series Catalog No. CC-1259A Uniaxial, 2D transport in a compact space with one motor Achieves two-dimensional operation without using multiple axes or a gantry robot. Use the space as desired. Ideal space-saving size. Long stroke with a maximum length of 20 m Unusually long stroke length that shatters the conventional notions about electric actuators.
  • Page 64 If the goods and/or their replicas, the technology and/or software found in this catalog are to be exported, law requires that the exporter makes sure that they will never be used for the development and/or manufacture of weapons for mass destruction. ● Specifications are subject to change without notice. CKD Corporation 2017 All copy rights reserved. 2017.07...

This manual is also suitable for:

Esd2 seriesErl 2-45Erl 2-60Esd2-35Esd2-45Esd2-55

Table of Contents