Dormakaba ED50LE Installation Instructions Manual
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Dormakaba ED50LE Installation Instructions Manual

Low energy swing door operator
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ED50LE
Low energy swing door operator
Installation Instructions
DL4616-002 – 09-2021
| EN |

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Summary of Contents for Dormakaba ED50LE

  • Page 1 ED50LE Low energy swing door operator Installation Instructions DL4616-002 – 09-2021 | EN |...

  • Page 2: Table Of Contents

    ED50LE operator – Fine cover Table of Contents Installation Instructions Table of contents Table of contents Push arm installation General information Push arm installation templates General information Push arm installation Pull arm installation Single door configuration examples Double door configuration examples 10.1...

  • Page 3: General Information

    ED50LE Setup and Troubleshooting. Installation on an interior building surface. Reference ED50LE-ED100LE Setup and Troubleshooting Manual DL4617-001. The ED50LE with fine cover must be installed on an interior building surface. 1.1.3 dormakaba.us website. Manuals are available for review, download, and printing 1.1.2 Installation Instructions.

  • Page 4: Single Door Configuration Examples

    ED50LE operator – Fine cover Chapter 1 Installation Instructions Single door configuration examples Fig. 1.2.1 LH push Fig. 1.2.2 LH pull Double door configuration examples Fig. 1.3.1 Push Fig. 1.3.2 Pull Fig. 1.3.3 Double egress ED50LE DL4616-002 09-2021...

  • Page 5: Product Overview

    Fig. 2.1.2 Accessory terminals, guide pin Terminals for accessory wiring Bag containing terminals and third guide pin* Guide pin * Included with operator Fig. 2.1.3 ED50LE backplate plate screw kit HK4053-010 #12 x 2 1/2" Phillips Assembly # Item # Quantity FHWS DF0670 000 HK4953-010 1/4-20 x 1 1/2"...
  • Page 6 ED50LE operator – Fine cover Chapter 2 Installation Instructions ED50LE fine cover kits 2.2.1 Fine cover kits. • HK3401-01X Fine cover kit basic. • HK3401-05X Fine cover professional single. • HK3401-07X Fine cover professional pair. Table 2.2.1 Fine cover kit part numbers...
  • Page 7 ED50LE operator – Fine cover Chapter 2 Installation Instructions Fig. 2.2.1 Fine cover kits HK3401-01X Fine cover kit basic HK3401-05X Fine cover professional single HK3401-07X Fine cover professional pair ED50LE DL4616-002 09-2021...

  • Page 8: Fine Cover Kit Hardware

    ED50LE operator – Fine cover Chapter 2 Installation Instructions Fine cover kit hardware Fig. 2.3.6 Backplate connect kit HK3491-001 Mounting, extr. connector HC3491-010 M6 x 10 mm SHCS and washer HF3495-01Z M6 x 10 mm PFHS HF3496-01Z Fig. 2.3.1 End cap sets...

  • Page 9: Pull, Push Arm Kits

    ED50LE operator – Fine cover Chapter 2 Installation Instructions Pull, push arm kits Fig. 2.4.1 Push arm kit, 8.75" reveal HK4709-01X Standard push arm, 8.75" reveal DC4677-01X Screw kit, HK2719-010 Fig. 2.4.2 Deep pull arm kit, HK4709-12X Deep pull arm...

  • Page 10: Ed50Le Axle Extensions

    ED50LE operator – Fine cover Chapter 2 Installation Instructions ED50LE axle extension kits Fig. 2.7.3 [60 mm] Fig. 2.7.1 [20 mm] Fig. 2.7.2 [30 mm] HC4679-003 HC4679-001 HC4679-002 M8 x 1.25 x 40 SHCS M8 x 1.25 x 50 SHCS M8 x 1.25 x 80...

  • Page 11: Double Door Ed50Le Operator Connection Cables

    ED50LE operator – Fine cover Chapters 2 and 3 Installation Instructions 2.11 Double door ED50LE operator connection cables Fig. 2.11.1 Communication (sync) cable Communication cable Length Item # Quantity HX3485-030 80" [2030 mm] Optional HX3485-010 9 7/8" [250 mm] HX3485-020 40 1/2"...

  • Page 12: Ed50Le Operating Specifications

    ED50LE operator – Fine cover Chapter 3 Installation Instructions 3.1.5 Integrated functions Hold open time 0 to 30 s TMP, temperature dd parameter Overload protection Automatic opening Optional 0 - 180 s. management program Hold open time dn parameter...

  • Page 13: Ed50Le Terminal Board Interfaces

    ED50LE operator – Fine cover Chapter 4 Installation Instructions 4 ED50LE terminal board interfaces ED50LE terminal board interfaces Fig. 4.1.1 Terminal board electrical connections Green LED Night- Activation inputs Yellow LED Interior Exterior bank Safety sensors input Red LED...

  • Page 14: Ed50Le Door Signage

    ED50LE operator – Fine cover Chapter 5 Installation Instructions 5 ED50LE door signage Low energy operator 5.1.1 Overview Fig. 5.1.1 AUTOMATIC CAUTION DOOR decal Signage and warnings are specified in ANSI /BHMA A156.19, American National Standard for Power Assist AUTOMATIC and Low Energy Power Operated Doors.

  • Page 15: Safety Label, Low Energy Swing Doors

    ED50LE operator – Fine cover Chapter 5 Installation Instructions Fig. 5.2.3 Double door, Push / Pull, push to operate Fig. 5.3.1 Safety information label DD1269-040 SAFETY INFORMATION Low Energy Swinging Doors These minimum safety checks, AUTOMATIC AUTOMATIC CAUTION CAUTION...

  • Page 16: Recommended Tools And Torque Chart

    ED50LE operator – Fine cover Chapter 6 Installation Instructions 6 Recommended tools and torque chart Recommended tools Fig. 6.1.1 Recommended tools T-handle hex key, 5 Hex keys, 2.5 mm, 3 mm, 6 mm Screwdriver, flat blade Door pressure gauge, 0 to 35 ft - lbf...

  • Page 17: Ed50Le Operator Installation Templates

    ED50LE operator – Fine cover Chapter 7 Installation Instructions 7 ED50LE operator installation templates ED50LE installation templates Fig. 7.1.1 Assembly on hinge side, pull version with slide channel CPD and 1/2" [25] pivot pin 5 7/8” [150] 4 3/16”...
  • Page 18 ED50LE operator – Fine cover Chapter 7 Installation Instructions Fig. 7.1.2 Assembly on hinge side, pull version with slide channel CPD and 1" [50] pivot pin 5 7/8” [150] 4 3/16” [106] 3 15/16” 4 3/4” 4 3/4” 4 3/4”...
  • Page 19 ED50LE operator – Fine cover Chapter 7 Installation Instructions Fig. 7.1.4 Assembly on opposite hinge side, with push arm assembly 5 7/8” [150] 4 3/16” [106] 3 3/4” 4 3/4” 4 3/4” 4 3/4” 3 15/16” 1 3/4” [95]...

  • Page 20: Ed50Le Operator Installation

    ED50LE operator – Fine cover Chapter 8 Installation Instructions 8 ED50LE operator installation NOTICE Double door Installation: Repeat steps in Chapter 8 for each ED50LE operator Installation preparation 8.1.3 ED50LE mounting plate installation preparation. TIPS AND RECOMMENDATIONS CAUTION ED50LE installation.

  • Page 21: Remove Mounting Plate From Ed50Le Operator

    ED50LE operator – Fine cover Chapter 8 Installation Instructions Remove mounting plate from ED50LE operator 8.2.1 Remove 115 Vac plug from Fig. 8.2.1 115 Vac plug removal receptacle. 115 Vac plug 1. Remove 115 Vac plug (5) from its 115 Vac socket receptacle (6).

  • Page 22: Customer 115 Vac Connection To

    ED50LE operator – Fine cover Chapter 8 Installation Instructions Customer 115 Vac connection to mounting plate terminal block 8.3.1 Customer 115 Vac wiring. Fig. 8.3.1 115 VAC terminal block 115 VAC terminal WARNING block Ground terminal Routing and connection of 115 Vac...
  • Page 23 ED50LE operator – Fine cover Chapter 8 Installation Instructions Fig. 8.3.5 115 Vac terminal block mounting 8.3.3 Install conduit box (option). 115 VAC terminal block TIPS AND RECOMMENDATIONS Ground terminal 115 Vac terminal block is secured M3.5 screw to mounting plate by M3 x 25 115 Vac plug to Phillips head screw.

  • Page 24: Mounting Plate Attachment To Jamb Or

    ED50LE operator – Fine cover Chapter 8 Installation Instructions Mounting plate attachment to jamb or wall Fig. 8.4.1 Mounting plate installation NOTICE Optional full width cover installation. Reference Appendix A for mounting plate extension installation. 8.4.1 Fasten mounting plate to jamb and/or wall.

  • Page 25: Connect Customer 115 Vac To Mounting Plate Terminal Block

    ED50LE operator – Fine cover Chapter 8 Installation Instructions Connect customer 115 Vac to mounting plate terminal block Fig. 8.5.1 115 Vac wiring example 115 Vac terminal block 8.5.1 Connect customer 115 Vac wiring. Ground post WARNING Work on electrical equipment and...

  • Page 26: Remove Protective Film Strips From

    Install ED50LE operator onto mounting plate 8.8.1 Install operator onto mounting plate. Fig. 8.8.1 ED50LE operator mounting plate installation CAUTION Protective film strip removal. Insure two protective film strips have been removed from operator heat conductive pads..

  • Page 27: Push Arm Installation

    ED50LE operator – Fine cover Chapter 9 Installation Instructions 9 Push arm installation Push arm installation templates NOTICE NOTICE Reference Chapter 7 – Installation templates. Double door push arm installation. Repeat steps in Chapter 9 for each push arm installation.
  • Page 28 Reference Chapter 11, Set operator spring tension. 2. Insert axle extension into drive arm. 3. Move arm to ED50LE, inserting arm into operator spindle at a 90⁰ angle (Fig. 9.2.5). 4. Insert M8 SHCS through drive arm and axle extension. Thread SHCS into ED50LE spindle and tighten.
  • Page 29 ED50LE operator – Fine cover Chapter 9 Installation Instructions Fig. 9.2.7 Arm assemblies attached to door and ED50LE 9.2.5 Connect adjustment arm to drive arm. 1. Loosen the two adjustment M6 x 10 mm flanged button head screws (Fig. 9.2.9).

  • Page 30: Pull Arm Installation

    ED50LE operator – Fine cover Chapter 10 Installation Instructions 10 Pull arm installation 10.1 Pull arm installation NOTICE NOTICE Reference Chapter 7 – Installation templates. Double door pull arm installation. Double door pull as a push installation. Repeat steps in Chapter 10 for each pull arm installation.

  • Page 31: Install Hardware Into Track

    ED50LE operator – Fine cover Chapter 10 Installation Instructions 10.4 Install hardware into track 10.4.1 Assemble track. Fig. 10.4.1 RH track assembly CAUTION Assemble track hardware based on RH or LH installation. 1. Remove both end caps (2) and one fixing piece (3) from track.

  • Page 32: Assemble Drive Arm And Cpd Lever

    ED50LE operator – Fine cover Chapter 10 Installation Instructions 10.6 Assemble drive arm and CPD lever 10.6.1 Assemble drive arm and CPD lever Fig. 10.6.1 Slotted Fig. 10.6.2 M6 x 10 assembly. spring SHCS for CPD CAUTION M6 x 10 SHCS...

  • Page 33: Fasten Drive Arm To Ed50Le Operator

    5. Remove the drive arm from spindle (Fig. 10.7.3). 6. Position drive arm with axle extension Fig. 10.7.4 Install drive arm and extension onto ED50LE spindle one tooth in door's closing direction (Fig. 10.7.4). 7. Push the axle extension onto spindle 8.

  • Page 34: Install Track Assembly

    ED50LE operator – Fine cover Chapter 10 Installation Instructions 10.8 Install track assembly 10.8.1 Locate and drill track mounting Fig. 10.8.1 Track mounting holes in door holes. 1. Using applicable template, locate and drill mounting holes for track. 10.8.2 Install slide shoe assembly onto CPD lever.

  • Page 35: Ed50Le Operator Spring Tension

    ED50LE operator – Fine cover Chapter 11 Installation Instructions 11 ED50LE Operator spring tension 11.1 Set operator spring tension 11.1.1 Spring tension setting revolutions. Fig. 11.1.1 Spring tension adjustment Door width Inches 1067 1219 Spring setting revolutions ED50LE 11.1.2 Operator spring tension function.

  • Page 36: Ansi/Bhma Standards

    ED50LE operator – Fine cover Chapter 12 Installation Instructions 12 ANSI/BHMA standards 12.1 ANSI/BHMA A156.19 Low Energy Power Operated Swinging Doors The following table references portions of content from ANSI/BHMA A156.19. Refer to the standard, available through ANSI or BHMA for additional information. Standard material reprinted with BHMA permission.

  • Page 37: Install Door Signage, Low Energy Door

    ED50LE door signage. 14 Cover, end caps and spindle caps 14.1 Cover end cap and spindle installation 14.1.1 Cover and end cap installation. Cover and end caps will be installed after ED50LE operator setup is completed. • Reference ED50LE/ED100LE Setup Manual.

  • Page 38: Maintenance

    ED50LE operator – Fine cover Chapter 15 Installation Instructions 15 Maintenance 15.1 Safety label, low energy swing doors 15.1.1 Low energy swinging door safety information Fig. 15.1.1 Safety Fig. 15.1.2 Annual label. information Compliance label Inspection This AAADM label outlines safety checks that should be...

  • Page 39: Arm Fasteners - Torque Requirements

    ED50LE operator – Fine cover Chapter 15 Installation Instructions 15.2 Arm fasteners – torque requirements 15.2.1 Check drive arm M8 SHCS torque. Fig. 15.2.1 Arm M8 SHCS cap 1. Set program switch to CLOSE. 2. Remove cap over M8 SHCS.

  • Page 40: Ed50Le Brake Maintenance

    ED50LE operator – Fine cover Chapter 15 Installation Instructions 15.3 ED50LE brake maintenance 15.3.1 Adjustment of air gap: Fig. 15.3.1 ED50LE operator brake to brake disc (Fig. 15.3.2). TIPS AND RECOMMENDATIONS Reference drawing: 254197-01-50 WARNING Brake assembly Set program switch to CLOSE Fig.
  • Page 41 ED50LE operator – Fine cover Chapter 15 Installation Instructions 15.3.2 Torque setting of M3 x 5 SHCS. Fig. 15.3.5 M3 x 5 SHCS • 5.3 in-lb + 0.9 in-lb [0.6 Nm +0.1 Nm] Brake assembly Brake disc assembly M3 x 5 SHCS Fig.

  • Page 42: Appendix A - Fine Cover Professional Cover Kits

    ED50LE operator – Fine cover Appendix A Installation Instructions Appendix A - Fine cover professional cover kits A.1 Professional cover kit HK3401-05X installation instructions – single door A1.1 Fine cover kit professional single, HK3401-05X. Fig.A1.1 Fine cover kit professional single HK3401-05X...
  • Page 43 ED50LE operator – Fine cover Appendix A Installation Instructions A.1.4 Install cover bracket. 2. Rotate cover bracket parallel to mounting plate 1. Insert cover bracket collar into mounting plate groove extension. at an angle (Fig. A1.5) 3. Position bracket at end of extension.
  • Page 44 Secure cable to mounting plate channels using wire retainers. 3. Terminate cable wires at terminal strip X1 as shown in Fig. A1.10. Fig. A1.9 Mode switch wiring Fig. A1.10 Mode switch wiring at ED50LE terminal board 4 cond. 22 AWG Green Black White 4 Cond. 22 AWG...

  • Page 45: Professional Cover Kit Hk3401-07X

    ED50LE operator – Fine cover Appendix A Installation Instructions A.2.1 Professional cover kit HK3401-07X installation instructions – pair Fig. A.2.1 Fine cover kit, professional pair HK3401-07X Fine cover, pair, HC3459-03X End cap set, HC3466-01X End cap set, HC3466-02X Backplate, ED...
  • Page 46 (2) M6 x 10 mm PFHS (9) Do not tighten screws. A.2.3 Check cover fit over ED operators. 1. Place the ED50LE operators onto their mounting plates (Para. ) 2. Place end caps (2) at end of each operator. 3. Place cover over end caps and ED operator.

  • Page 47: Appendix B - Key Switch Wiring Diagrams

    ED50LE operator – Fine cover Appendix B Installation Instructions Appendix B - Key switch wiring diagrams B1.1 DX4604-21C Key Switch Panel with RJ45 connector Fig. B1.1.1 Key switch panel Fig. B1.1.2 Key switch panel wiring diagram DX4604-21C 3 B A 1...

  • Page 48: B2.1 Dx4604-11C Key Switch Panel

    ED50LE operator – Fine cover Appendix B Installation Instructions B2.1 DX4604-11C Key Switch Panel Fig. B2.1.1 Key switch panel Fig. B2.1.2 Key switch panel wiring diagram DX4604-11C 3 B A 1 57 57a 15 17 13 3 Swing Approach...

  • Page 49: Appendix C - Knowing Act Switch Wiring

    ED50LE operator – Fine cover Appendix C Installation Instructions Appendix C - Knowing act switch wiring diagram C1.1 Knowing act switches Fig. C1.1.1 ACTIVATE SWITCH TO OPERATE decal ACTIVATE SWITC H DD0758-010 TO OPERATE DD0758-010 DD0758-010 Activate Switch to Operate DD0758-010 C1.2...
  • Page 50 USA, Inc. 1 Dorma Drive, Drawer AC Reamstown, PA 17567 T: 717-336-3881 F: 717-336-2106 www.dormakaba.us...

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