Dormakaba ED50 Installation Instructions Manual
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Dormakaba ED50 Installation Instructions Manual

Low energy automatic swing door operator
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ED50
Low energy automatic swing door operator
Installation instructions
DL4614-020 – 11-2017
| EN |

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Summary of Contents for Dormakaba ED50

  • Page 1 ED50 Low energy automatic swing door operator Installation instructions DL4614-020 – 11-2017 | EN |...

  • Page 2: Table Of Contents

    Low energy product 14.4 Remove protective film strips from User interface operator Overview 14.5 Install ED50 operator on mounting plate in 4 button keypad and display header Program switch panel 14.6 Double header ED50 operator installation System accessories 14.7...
  • Page 3 ED50 Installation instructions Table of Contents Measure door width, reveal depth 17.1 Door width parameter Tb 17.2 Record door width measurement, Tb value 17.3 Tb parameter values 17.4 Reveal depth parameter rd 17.5 Measure and record reveal depth, rd value 17.6...

  • Page 4: General Information

    Chapter 1 1 General information 1.1 Installation instructions This manual provides installation instructions for ED50 automatic swing door operators used in single door and pair door installations. 1.2 Manual storage This document must be kept in a secure place, and accessible for reference as required.

  • Page 5: Product Description

    2.2 Low energy operator • Box containing push arm or pull arm kit. ED50 is supplied only as a low energy operator. The 2. Box containing ED50 operator with attached operator is supplied with a reduced power motor and a mounting base.

  • Page 6: Operator

    Proper signs and labels per ANSI/BHMA A156.19 Standard for power assist and low energy power operated doors shall be applied and maintained on the WARNING door controlled by the ED50 automatic swing door operator. Crushing hazards at door closing edges! 3.3 Safety warnings Fig.

  • Page 7: Recommended Tools And Torque Chart

    ED50 Installation instructions Chapter 4 4 Recommended tools and torque chart Recommended tools Fig. 4.1.1 Recommended tools T-handle hex key, 5 Hex keys, 2.5 mm, 3 mm, 6 mm Screwdriver, flat blade Door pressure gauge, 0 to 35 ft - lbf...

  • Page 8: Adjustment

    3 position Exit only switch, 2 position Comm port for Dorma Handheld RJ45 comm. cable DX4607 ED50 single swing door header Fig. 5.3.1 Header assembly with cover Fig. 5.3.2 Header without operator ED50 4" x 6" header Header cover Cover screws...

  • Page 9: Adjustment

    ED50 Installation instructions Chapter 5 ED50 double swing door header Fig. 5.4.1 Double header with cover Double header Header cover Cover screws Program switch panel Hole for drive axle Header track Hole for spring Fig. 5.4.2 Double header without operators...

  • Page 10: Ed50 Operator Component Views

    ED50 Installation instructions Chapter 5 ED50 operator component views Fig. 5.6.1 ED50 component view one Fig. 5.6.2 ED50 terminal board detail Power switch 120 Vac cable Housing unit Drive axle connection Operator (motor, gear, spring) Spring tension adjustment, closing force...

  • Page 11: Arm Configurations

    ED50 Installation instructions Chapter 5 Arm configurations Fig. 5.6.4 ED50 component view two TIPS AND RECOMMENDATIONS Power switch 120 Vac terminals Reference Chapter 15 for pull arm Drive axle installation. connection Reference Chapter 16 for push arm Spring tension installation.

  • Page 12: Accessory Kit

    ED50 Installation instructions Chapter 6 6 Accessory kit ED50 low energy accessory kit Fig. 6.1.1 Decal kit, low energy Fig. 6.1.2 Push arm screw kit Decal, Automatic Caution door (both SAFETY INFORMATION Low Energy Swinging Doors These minimum safety checks,...

  • Page 13: Axle Extension Kits

    5.2 20 mm (13/16") extension 5.3 30 mm (1 3/16") extension 5.4 60 mm (2 3/8") extension ED50 double door operator connection cables Fig. 6.3.1 Communication cable Fig. 6.3.2 115 Vac power cable Communication cable DX3485-010, 250 mm, 9 7/8"...

  • Page 14: Technical Data

    ED50 Installation instructions Chapter 7 7 Technical data ED50 Technical data 7.1.4 Outputs Maximum wire size 7.1.1 Required operating conditions 16 AWG Connector plug 1/16” screw size Ambient temperature 5 to 122 °F Sr parameter Suitable for dry Relative air humidity:...

  • Page 15: Operating Specifications

    Required system safety, as a low energy application, is 8.2.1 ANSI/BHMA 156.19 achieved utilizing the following design factors: ED50 operator is configured to meet requirements of a low energy application per ANSI/BHMA A156.19, U.S. • Reduced dynamic door panel contact forces Standard for Power Assist and Low Energy Power •...

  • Page 16: User Interface

    ED50 Installation instructions Chapter 9 9 User interface Overview Fig. 9.1.1 Operator keypad and display 9.1.1 Operator user interfaces 2 digit display 1. 4 button keypad and 2 digit display. 4 button keypad • 4 button keypad; to select, input and adjust door parameter values.

  • Page 17: Program Switch Panel

    On, internal 24 Vdc power is On. • Off, internal 24 Vdc power is Off. TIPS AND RECOMMENDATIONS Details on LED status codes and maintenance intervals can be found in ED50 service manual, Chapter 15, troubleshooting chart. ED50 DL4614-020 11-2017...

  • Page 18: System Accessories

    ED50 Installation instructions Chapter 10 10 System accessories 10.1 System accessory electrical connections Fig. 10.1.1 Electrical connections, single door External program switch, mechanical 3 x 12 AWG 115 VAC power 3 x 4.0 mm External program switch, electronic Key switch...
  • Page 19 ED50 Installation instructions Chapter 10 10.3 ED50 terminal board interfaces Fig. 10.3.1 Terminal board electrical connections Green LED (Para. 9.4) Night- Activation inputs Yellow LED (Para. 9.4) Interior Exterior bank Safety sensors input Red LED (Para. 9.4) DCW bus...

  • Page 20: Door Operator

    ED50 Installation instructions Chapter 11 11 ED50 door signage 11.1 ED50 Low energy operator 11.2 Door signage, low energy single swing door 11.1.1 Overview Signage and warnings are specified in ANSI /BHMA Fig. 11.2.1 Low energy decals, knowing act device A156.19, American National Standard for power assist...

  • Page 21: Door Signage, Low Energy Double Swing Doors

    ED50 Installation instructions Chapter 11 11.3 Door signage, low energy double swing doors Fig. 11.3.1 Knowing act, non-hinge side Fig. 11.3.2 Knowing act, hinge side 50” ± 12” 50” ± 12” Fig. 11.3.3 Push/pull, push to operate Fig. 11.3.4 Push/pull, pull to operate 50”...

  • Page 22: Safety Label, Low Energy Swing Doors

    ED50 Installation instructions Chapter 11 11.4 Safety label, low energy swing Fig. 11.4.1 Safety labels doors ANNUAL COMPLIANCE SAFETY INFORMATION INSPECTION Low Energy Swinging 11.4.1 Low energy swinging door safety information Doors label INSPECT FOR AND COMPLIES WITH ANSI...

  • Page 23: Ed50 Arm Configurations

    ED50 Installation instructions Chapter 12 12 ED50 arm configurations 12.1 Single swing door arm configurations Fig. 12.1.1 Pull arm Pull arm Track Pivot pin, 1/2" or 1" Program switch panel Fig. 12.1.2 Deep pull arm Pull arm Track Pivot pin, 1/2" or 1"...
  • Page 24 ED50 Installation instructions Chapter 12 Fig. 12.1.5 LH offset pivot door, surface applied header, push arm Push arm Shoe Top of door offset pivot hardware (by others) Bottom of door offset pivot hardware (by others) Fig. 12.1.6 RH center hung door, surface applied header, push arm...
  • Page 25 ED50 Installation instructions Chapter 12 Fig. 12.1.8 LH center hung door, surface applied header, CPD pull arm CPD pull arm CPD lever Pivot pin, 1/2" or 1" Track Top of door center hung hardware (by others) Bottom of door...

  • Page 26: Double Swing Door Arm Configurations

    ED50 Single door installation instructions Chapter 12 12.2 Double swing door arm configurations Fig. 12.2.1 Double door pull arm Double header Pull arm Track Program switch panel Fig. 12.2.2 Double door CPD pull arm Double header Track Program switch...

  • Page 27: Header Installation

    1. Verify accessories planned for or in place for the door. WARNING Chapter 10, system accessories, list typical accessory types for ED50 operators. ED50 header assembly should be installed by TIPS AND RECOMMENDATIONS trained and knowledgeable installers experienced in installation and commissioning Accessory wiring to header should be planned of automatic door closers.

  • Page 28: Connector

    ED50 Installation instructions Chapter 13 13.3 Remove operator from mounting plate Fig. 13.3.1 Operator top view, M6 x 10 SHCS locations Fig. 13.3.2 M6 x 10 M6 x 10 SHCS SHCS 115 Vac operator to mounting plate cable Fig. 13.3.3 Operator side view, retaining pin...

  • Page 29: Single Header Installation

    ED50 Installation instructions Chapter 13 13.4 Single header installation 13.4.1 Single header installation preparation Fig. 13.4.1 Door frame width 1. Door frame installed. Header width 2. Confirm header width. • Header width equals door frame width plus three inches.

  • Page 30: Install Program Switch Panel In Header

    ED50 Installation instructions Chapter 13 Fig. 13.4.4 Header located on door frame Screws in bottom slide channel Screws in top V-groove (located on stud centerlines) Program switch panel (may be in different location) Low voltage wiring 115 Vac wiring (may...

  • Page 31: Double Header Installation

    ED50 Installation instructions Chapter 13 13.6 Double header installation Fig. 13.6.1 Header and door frame width 13.6.1 Double header installation preparation 1. Door frame installed. Header width 2. Confirm header width. Door frame width • Header width equals door frame width plus three inches.
  • Page 32 ED50 Installation instructions Chapter 13 Fig. 13.6.3 Header located on door frame/wall Screws in bottom Low voltage and slide channel 115 Vac wiring (may Screws in top be in different V-groove (located on location) stud centerlines) Program switch panel (may be in...

  • Page 33: Pull Arm Installation Template, Butt Hinge

    ED50 Installation instructions Chapter 13 13.7 Pull arm installation template, butt hinge Fig. 13.7.1 Pull arm installation template Reveal Header width (Door width + 3”) 7 3/8” Door frame Door 1 1/2” 5 7/8” 1 1/2” frame Door frame 17 3/4”...

  • Page 34: Deep Pull Arm Installation Template, Butt Hinge

    ED50 Installation instructions Chapter 13 13.8 Deep pull arm installation template, butt hinge Fig. 13.8.1 Deep pull arm template Reveal 0 to 2 1/4” Header width (Door width + 3”) 7 3/8” Door frame 1 1/2” 1 1/2” 5 7/8”...

  • Page 35: Push Arm Installation Template, Butt Hinge

    ED50 Installation instructions Chapter 13 13.9 Push arm installation template, butt hinge Fig. 13.9.1 Standard push arm template Reveal 0 - 8 3/4” 15 1/2” Header width (Door width + 3”) 7 3/8” 1 9/16” Door frame 1 1/2”...

  • Page 36: Deep Push Arm Installation Template Butt Hinge

    ED50 Installation instructions Chapter 13 13.10 Deep push arm installation template, butt hinge Fig. 13.10.1 Deep push arm template Reveal 8” minimum to 19 1/2” 15 1/2” Header width (Door width + 3”) 7 3/8” 1 9/16” Door frame 1 1/2”...

  • Page 37: Center Pivot Door, Surface Applied Header Push Arm Template

    ED50 Installation instructions Chapter 13 13.11 Center pivot door, surface applied header, push arm template Fig. 13.11.1 Center pivot door, surface applied header, push arm template 2.75” Face of door jamb to C of door pivot 14 5/8” ED100/ED250 header Header width (Door width + 3”)

  • Page 38: Offset Pivot Door, Surface Applied Header Push Arm Template

    ED50 Installation instructions Chapter 13 13.12 Offset pivot door, surface applied header, push arm template Fig. 13.12.1 Offset pivot door, surface applied header, push arm template 3/4” 3/4” Edge of door to Face of door to C of offset pivot...

  • Page 39: Center Hung Door, Surface Applied Header Cpd Pull Arm Template

    ED50 Installation instructions Chapter 13 13.13 Center hung door, surface applied header, CPD pull arm template Fig. 13.13.1 Center hung door, surface applied header, CPD pull arm template 2 3/4” C of of pivot to jamb Pivot arm CPD lever...

  • Page 40: Ed50 Operator Installation

    ED50 Installation instructions Chapter 14 14 ED50 operator installation 14.1 Single header mounting plate installation Fig. 14.1.1 Header with header tracks Header track Operator axle hole Program switch panel Fig. 14.1.2 Mounting plate Mounting plate 2 (12) 1/4 x 20 UNC hole...

  • Page 41: Double Header Mounting Plate Installation

    ED50 Installation instructions Chapter 14 14.2 Double header mounting plate installation Fig. 14.2.1 Double header with header tracks Axle centerline Program switch Header track panel Fig. 14.2.2 Double header with mounting plates installed Guide pin Third guide pin Fig. 14.2.3 115 Vac power cable 14.2.1 Install mounting plates in double...

  • Page 42: Customer 115 Vac Connection To Mounting Plate Terminal Block

    Fig. 14.3.1 Mounting plate power connection side WARNING 115 Vac terminal block Routing and connection of 115 Vac Ground terminal wiring to ED50 must be performed Terminal block screw by a qualified person! torque label Preferred 115 Vac wiring entry point WARNING 115 Vac branch circuit disconnect or Fig.

  • Page 43: Remove Protective Film Strips From Operator

    ED50 Installation instructions Chapter 14 14.4 Remove protective film strips from operator Fig. 14.4.1 Operator protective film strips Protective film strip 14.4.1 Remove protective film strips. Fig. 14.4.2 Protective film strip 1. Remove two protective film strips from operator heat conductive pads.

  • Page 44: Install Ed50 Operator On Mounting Plate In Header

    ED50 Installation instructions Chapter 14 14.5 Install ED50 operator on mounting plate in header Fig. 14.5.1 Header with mounting plate installed Guide pin Mounting plate 115 VAC plug M6 x 10 SHCS mounting hole Program switch Fig. 14.5.2 Installing operator on mounting plate...

  • Page 45: Double Header Ed50 Operator Installation

    ED50 Installation instructions Chapter 14 Fig. 14.5.5 Header with operator installed 14.6 Double header ED50 operator installation Fig. 14.6.1 Double header with operators installed Fig. 14.6.2 115 Vac power cable installed on 14.6.1 Install operators on mounting operator with 115 Vac customer plates.

  • Page 46: Connect Cables To Ed50 Operator

    ED50 Installation instructions Chapter 14 14.7 Connect cables to ED50 operator Fig. 14.7.1 Header with ED100/ED250 operator Program switch panel Header for program switch cable COM 1 service connector Fig. 14.7.2 Cable installation on operator Fig. 14.7.3 Program switch panel...

  • Page 47: Pull Arm Installation

    ED50 Installation instructions Chapter 15 15 Pull arm installation 15.1 Hardware 15.1.1 Hardware Hardware is shipped in separate bag for assembly based on hand of door. Fig. 15.1.1 Pull arm and track assembly hardware 11.1 11.2 Standard pull arm End cap 11.1...

  • Page 48: Track Assembly

    ED50 Installation instructions Chapter 15 15.2 Track assembly 15.2.1 Slide shoe assembly Fig. 15.2.1 Slide shoe and pivot pin 1. Insert selected pivot pin into slide shoe Slide shoe 11.1 11.2 and secure with retaining ring. 11.1 1" pivot pin 11.2 1/2"...

  • Page 49: Install Track And Pull Arm Assembly

    ED50 Installation instructions Chapter 15 15.3 Install track and pull arm assembly Fig. 15.3.1 Pull arm track installation on door Track assembly Screw or fastener 15.3.1 Mount track assembly on door. 3. Mount track to door and fasten. 1. Use applicable template (Para. 13.2, 13.3) to locate two mounting holes on...
  • Page 50 ED50 Installation instructions Chapter 15 Fig. 15.3.3 Arm M8 SHCS Standard pull arm M8 SHCS (custom) 5 m m hex key Pivot pin 15.3.3 Tighten M8 screw. 1. Tighten M8 SHCS into operator axle CAUTION with 5 mm hex key.
  • Page 51 ED50 Installation instructions Chapter 15 15.3.6 CPD arm assembly 1. Assemble CPD arm hardware according to hand of door. 2. Tighten M6 screws using a 5 mm hex key. Fig. 15.3.7 Hinge side, LH pull CPD arm CPD lever M6x16-10.9 FHSCS...

  • Page 52: Push Arm Installation

    ED50 Installation instructions Chapter 16 16 Push arm installation 16.1 Hardware Fig. 16.1.1 Push arm assembly hardware Axle extension Conical spring Arm socket Deep connecting rod (Chapter 5) Screw or fastener Retaining ring Shoe M8 SHCS, (custom) Operator axle...

  • Page 53: Assemble Adjustment Screw To Connecting Rod

    ED50 Installation instructions Chapter 16 16.2 Assemble adjustment screw to connecting rod. Fig. 16.2.1 Adjustment screw and connecting rod Adjustment screw Connecting rod assembly 16.2.1 Assemble adjustment screw to connecting rod assembly 1. Thread nut onto connecting rod assembly.

  • Page 54: Insert Adjustment Screw Ball Head Into Arm Socket

    ED50 Installation instructions Chapters 16 and 17 16.4 Insert adjustment screw ball head into arm socket Fig. 16.4.1 Fastening arm and adjustment screw Arm socket Adjustment screw Adjustment screw ball head 16.4.1 Door must be closed. 16.4.2 Connect arm to adjustment screw 1.

  • Page 55: Measure Door Width, Reveal Depth

    ED50 Installation instructions Chapter 17 Fig. 16.5.3 Adjustment screw and nut Adjustment screw Socket Connecting rod assembly M8 SHCS (custom) 16.5.3 Secure adjustment screw position. 1. Rotate nut counterclockwise until it is against face of adjustment screw socket and tighten nut.

  • Page 56: Reveal Depth Parameter Rd

    Use of CPD pull arm and lever (Fig. 17.5.1): Value of parameter rd must be reduced by 3/16" [30]. • Example: ED50 with CPD pull arm and lever in pull installation with reveal of 30 mm (1 1/8"). Parameter rd setting = 0 (Reveal of 30 mm - 30 mm).

  • Page 57: Braking Circuit Plug

    ED50 Installation instructions Chapter 19 18 Braking circuit plug 18.1 Braking circuit plug position Fig. 18.1.1 Braking circuit socket and plug; plug factory installed in pull arm location Braking circuit plug Braking circuit 3 pin socket User interface 18.1.1 Braking circuit plug Fig.

  • Page 58: Operator Spring Tension

    ED50 Installation instructions Chapter 18 19 Operator spring tension 19.1 Set operator spring tension Fig. 19.1.1 Spring tension adjustment ED100/ED250 operator Spring tension adjustment T handle hex key, 5 mm 19.1.1 Spring tension setting revolutions 19.1.2 Operator spring tension function 1.

  • Page 59: Power Fail Closing Speed

    3/32" [2 - 3 mm]. 20.1.1 Setting door closing speed upon power failure. 1. Turn ED50 power switch OFF. 2. Manually open door to 90° angle and let it close. 3. If door closes in less than 3 seconds, turn potentiometer 1/4 turn CW and retry test.

  • Page 60: Parameters

    Reference Para. 21.1.8 for a list of driving parameters. Step 4 Press right button again to enable editing of value, display will start • Reference ED50 service manual Chapter 14 for flashing. details on each driving parameter. Step 4 Press up or down button to select desired parameter value.
  • Page 61 ED50 Installation instructions Chapter 21 21.1.6 Configuration parameters TIPS AND RECOMMENDATIONS Parameter Description Driving parameter details can be found in the ED50 Installation type Service Manual, Chapter 14. Reveal depth Door width Driving parameter Description Door type Input 4/4a and X3, 1G 24V locking device output configuration 21.1.7 Driving parameters...
  • Page 62 Door width ED50 Door width is set in increments of 7 to 10 100 mm (4"), "9" = 900 mm (35.4"). • ED50: [700 - 1067] 28" - 42" Door type Single door Double door • Overlapping door (with astragal) •...

  • Page 63: Single Door First Commissioning

    ED50 Installation instructions Chapter 22 22 Single door first commissioning 22.1 First commissioning 22.1.1 Conditions prior to commissioning. Fig. 22.1.1 Program switch 1. Header with operator is installed. Program switch, 2. Push arm or pull arm with track is installed.

  • Page 64: Set Configuration Parameters

    ED50 Installation instructions Chapter 22 22.2 Set configuration parameters 22.2.1 Set parameter AS, installation type. Fig. 22.2.1 4 button keypad, 2 digit display Step 1 Press and hold PRG > 3 s to enter Four button Press program mode, AS parameter keypad displayed.
  • Page 65 ED50 Installation instructions Chapter 22 22.2.3 Set parameter Tb, door width. Fig. 22.2.2 4 button keypad, 2 digit display Step 13 Four button Press Scroll to Tb parameter. keypad < 3s Quit Two digit display > 3s Reset > 3s...

  • Page 66: Perform Learning Cycle

    ED50 Installation instructions Chapter 22 22.3 Perform learning cycle CAUTION Manually move door to desired Step 4 maximum opening angle Learning cycle must be performed while (maximum door angle: 110°). motor is cold! Step 5 Press Press down (learn) button >3 s to continue learning cycle.

  • Page 67: Double Door First Commissioning

    ED50 Installation instructions Chapter 23 23 Double door first commissioning 23.1 Separately commission active and inactive doors 23.1.1 Commission active door first. 1. Refer to Para.21.1 and commission active door. 23.1.2 Commission inactive door. 1. Refer to Para.21.1 and commission inactive door.

  • Page 68: Connect Communication Cable Between Operators

    RJ45 jacks. 3. Secure cable to header 23.3.2 Test door operation 1. Set program switch to AUTO. 2. Test double door operation. Fig. 23.3.2 ED50 Connection cable Communication cable, DX3484 -010, 1750 mm -020, 2400 mm RJ45 plug Fig.

  • Page 69: Set Pull Arm End Stop

    ED50 Installation instructions Chapter 25 24 Set pull arm end stop 24.1 Set pull arm end stop position 24.1.1 Set end stop position. Fig. 24.1.1 Program switch panel 1. Set program switch to OPEN. 2. Door moves to set opening angle.

  • Page 70: Install Pull Arm Track Cover

    ED50 Installation instructions Chapter 24 25 Install pull arm track cover 25.1 Install track cover, spacer blocks and end caps 25.1.1 Install track cover. Fig. 25.1.1 Program switch panel 1. Set program switch to CLOSE. 2. Door will move to CLOSE position or remain in CLOSE position.

  • Page 71: Install Push Arm Door Stop

    ED50 Installation instructions Chapters 27 and 28 26 Install push arm door stop 26.1 Install push arm bumper stop (optional assembly) Fig. 26.1.1 Bumper stop assembly TIPS AND RECOMMENDATIONS Bumper mounting plate Contact local Dorma USA Bumper company for bumper stop 1/2"...

  • Page 72: Install Header Cover

    ED50 Installation instructions Chapter 26 27 Install header cover 27.1 Install header cover. Fig. 27.1.1 Single door header with cover installation Header cover Flat head screw Fig. 27.1.2 Double door header with cover installation 27.1.1 Install header cover. 1. Install header cover on header and CAUTION secure with supplied flat head screws.

  • Page 73: Ansi/Bhma Standards

    The following table references portions of content from ANSI/BHMA A156.19. Refer to the standard, available through ANSI or BHMA for additional information. Standard material reprinted with BHMA permission. Reference ED50 service manual for additional parameter detail. 29.1.1 Door measurements, low energy power operated door ED50 Parameter A156.19 standard...
  • Page 74 ED50 Installation instructions Chapter 29 29.1.2 A156.19, Table I: Minimum opening and closing times. "W" door weight, pounds "D" door width, inches 3.0 s 3.0 s 3.0 s 3.0 s 3.5 s 3.0 s 3.5 s 3.5 s 4.0 s 4.0 s...
  • Page 75 ED50 Installation instructions Chapter 29 This page left intentionally blank ED50 DL4614-020 11-2017...
  • Page 76 DORMA USA, Inc. 1 Dorma Drive, Drawer AC Reamstown, PA 17567 T: 717-336-3881 www.dormakaba.com F: 717-336-2106...

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