Dormakaba ED100LE Installation Instructions Manual
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Dormakaba ED100LE Installation Instructions Manual

Low energy swing door operator (fine cover)
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ED100LE
Low Energy Swing Door Operator
(Fine cover)
Installation Instructions
DL4616-001 – 02-2021
| EN |

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Summary of Contents for Dormakaba ED100LE

  • Page 1 ED100LE Low Energy Swing Door Operator (Fine cover) Installation Instructions DL4616-001 – 02-2021 | EN |...

  • Page 2: Table Of Contents

    ED100LE operator – Fine cover Table of Contents Installation Instructions Table of contents Table of contents Pull arm installation General information 10.1 Pull arm installation General information 10.2 Pull arm assemblies Single door configuration examples 10.3 Pull arm hardware Double door configuration examples 10.4...

  • Page 3: General Information

    ED100LE operator – Fine cover Chapter 1 Installation Instructions 1 General information General information 1.1.1 Installation Instructions. 1.1.5 Symbols used in these instructions. This manual provides installation instructions for the WARNING following ED100LE low energy door configurations. Reference Para. 1.2 for illustrations.

  • Page 4: Single Door Configuration Examples

    ED100LE operator – Fine cover Chapter 1 Installation Instructions Single door configuration examples Fig. 1.2.1 LH push Fig. 1.2.3 LH pull as a push Fig. 1.2.2 LH pull Double door configuration examples Fig. 1.3.1 Push Fig. 1.3.2 Pull Fig. 1.3.3 Pull as push – track mount installation Fig.

  • Page 5: Product Overview

    Fig. 2.1.2 Accessory terminals, guide pin Terminals for accessory wiring Bag containing terminals and third guide pin* Guide pin * Included with operator Fig. 2.1.3 ED100LE backplate plate screw kit HK4053-010 #12 x 2 1/2" Phillips Assembly # Item # Quantity FHWS DF0670 000 HK4953-010 1/4-20 x 1 1/2"...

  • Page 6: Axle Extensions, Ed100Le

    ED100LE operator – Fine cover Chapter 2 Installation Instructions Axle extensions, ED100LE Fig. 2.3.1 20 mm axle extension kit Fig. 2.3.3 60 mm axle extension kit HC4679-001 HC4679-003 20 mm axle extension sleeve 20 mm axle extension M8 -1.25 x 40...

  • Page 7: Fine Cover Professional Cover Kits - Option

    ED100LE operator – Fine cover Chapter 2 Installation Instructions Fine cover professional cover kits – option 2.6.1 Fine cover kit professional single, HK3401-05X. Fig. 2.6.1 Fine cover kit professional single HK3401-05X Fine cover single HC3459-01X End cap set HC3466-01X...

  • Page 8: Push Arm Kits

    ED100LE operator – Fine cover Chapter 2 Installation Instructions Push arm kits Fig. 2.7.2 Push arm kit, 19.5" reveal Standard push Fig. 2.7.1 Push arm kit, 8.75" reveal HK4709-02X HK4709-01X arm, 8.75" reveal DC4677-01X Deep push arm, 19.5" reveal...

  • Page 9: Double Door Ed100Le Operator Connection Cables

    ED100LE operator – Fine cover Chapters 2 and 3 Installation Instructions 2.11 Double door ED100LE operator connection cables Fig. 2.11.1 Communication (sync) cable Communication cable Length Item # Quantity HX3485-030 80" [2030 mm] Optional HX3485-010 9 7/8" [250 mm] HX3485-020 40 1/2"...

  • Page 10: Ed100Le Operating Specifications

    ED100LE operator – Fine cover Chapter 3 Installation Instructions 3.1.5 Integrated functions Hold open time 0 to 30 s TMP, temperature dd parameter Overload protection Automatic opening Optional 0 - 180 s. management program Hold open time dn parameter...

  • Page 11: Ed100Le Terminal Board Interfaces

    ED100 low energy operator – Fine cover Chapter 4 Installation Instructions 4 E100LE terminal board interfaces ED100LE terminal board interfaces Fig. 4.1.1 Terminal board electrical connections Green LED Night- Activation inputs Yellow LED Interior Exterior bank Safety sensors input...

  • Page 12: Ed100Le Door Signage

    ED100LE operator – Fine cover Chapter 5 Installation Instructions 5 ED100LE door signage Low energy operator 5.1.1 Overview Fig. 5.1.1 AUTOMATIC CAUTION DOOR decal Signage and warnings are specified in ANSI /BHMA A156.19, American National Standard for Power Assist AUTOMATIC and Low Energy Power Operated Doors.

  • Page 13: Safety Label, Low Energy Swing Doors

    ED100LE operator – Fine cover Chapter 5 Installation Instructions Fig. 5.2.3 Double door, Push / Pull, push to operate Fig. 5.3.1 LE Safety information label DD1269-040 SAFETY INFORMATION Low Energy Swinging Doors These minimum safety checks, AUTOMATIC AUTOMATIC CAUTION...

  • Page 14: Recommended Tools And Torque Chart

    ED100LE operator – Fine cover Chapter 6 Installation Instructions 6 Recommended tools and torque chart Recommended tools Fig. 6.1.1 Recommended tools T-handle hex key, 5 Hex keys, 2.5 mm, 3 mm, 6 mm Screwdriver, flat blade Door pressure gauge, 0 to 35 ft - lbf...

  • Page 15: Installation Templates

    ED100LE operator – Fine cover Chapter 7 Installation Instructions 7 Installation templates ED100LE installation templates Fig. 7.1.1 Assembly on hinge side, pull version with slide channel CPD and 1/2" [25] pivot pin 5 7/8” [150] 4 3/16” [106] 4 3/4”...
  • Page 16 ED100LE operator – Fine cover Chapter 7 Installation Instructions Fig. 7.1.2 Assembly on hinge side, pull version with slide channel CPD and 1" [50] pivot pin 5 7/8” [150] 4 3/16” [106] 3 15/16” 4 3/4” 4 3/4” 4 3/4”...
  • Page 17 ED100LE operator – Fine cover Chapter 7 Installation Instructions Fig. 7.1.3 Assembly on opposite hinge side, push version with slide channel and 1/2" [25] pivot pin 5 7/8” [150] 4 3/16” [106] 3 3/4” 4 3/4” 4 3/4” 4 3/4”...
  • Page 18 ED100LE operator – Fine cover Chapter 7 Installation Instructions Fig. 7.1.4 Assembly on opposite hinge side, with push arm assembly 5 7/8” [150] 4 3/16” [106] 3 3/4” 4 3/4” 4 3/4” 4 3/4” 3 15/16” 1 3/4” [95]...
  • Page 19 ED100LE operator – Fine cover Chapter 7 Installation Instructions Fig. 7.1.5 Assembly on opposite hinge side, with deep push arm assembly 9 7/8” [250] 8 1/8” 3 3/4” 4 3/4” 4 3/4” 4 3/4” 3 15/16” [206] [95] [100]...

  • Page 20: Ed100Le Operator Installation

    Chapter 8 Installation Instructions 8 ED100LE operator installation NOTICE NOTICE Double door Installation: Companion Door Installation: Repeat steps in Chapter 8 for each ED100LE Reference Chapters 16 through 19. operator Installation preparation 8.1.3 ED100LE mounting plate installation preparation. NOTICE CAUTION Installation steps listed in Chapter 8 through 11 are a recommendation.

  • Page 21: Remove Mounting Plate From Ed100Le Operator

    TIPS AND RECOMMENDATIONS Guide pin resistance may require screwdriver to start operator removal from end of mounting plate (Fig. 8.2.3). Fig. 8.2.2 Mounting plate removed from ED100LE operator ED100 operator Mounting plate 115 Vac plug M6 X 20 SHCS M6 X 10 SHCS...

  • Page 22: Customer 115 Vac Connection To

    ED100LE operator – Fine cover Chapter 8 Installation Instructions Customer 115 Vac connection to mounting plate terminal block 8.3.1 Customer 115 Vac wiring. Fig. 8.3.1 115 VAC terminal block 115 VAC terminal WARNING block Ground terminal Routing and connection of 115 Vac...
  • Page 23 ED100LE operator – Fine cover Chapter 8 Installation Instructions Fig. 8.3.5 115 Vac terminal block mounting 8.3.3 Install conduit box (option). 115 VAC terminal block TIPS AND RECOMMENDATIONS Ground terminal 115 Vac terminal block is secured M3.5 screw to mounting plate by M3 x 25 115 Vac plug to Phillips head screw.

  • Page 24: Mounting Plate Attachment To Jamb Or

    ED100LE operator – Fine cover Chapter 8 Installation Instructions Mounting plate attachment to jamb or wall Fig. 8.4.1 Mounting plate installation NOTICE Optional full width cover installation. Reference Appendix A for mounting plate extension installation. (12) 2 8.4.1 Fasten mounting plate to jamb and/or wall.

  • Page 25: Connect Customer 115 Vac To Mounting Plate Terminal Block

    ED100LE operator – Fine cover Chapter 8 Installation Instructions Connect customer 115 Vac to mounting plate terminal block Fig. 8.5.1 115 Vac wiring example 8.5.1 Connect customer 115 Vac wiring. 115 Vac terminal block Ground post WARNING Work on electrical equipment and...

  • Page 26: Remove Protective Film Strips From

    ED100LE operator – Fine cover Chapter 8 Installation Instructions Remove protective film strips from ED100LE operator 8.7.1 Remove protective film strips. Fig. 8.7.1 Operator heat conductive pads 1. Remove two protective film strips from Heat conductive pad operator heat conductive pads.

  • Page 27: Push Arm Installation

    ED100LE operator – Fine cover Chapter 9 Installation Instructions 9 Push arm installation Push arm installation templates NOTICE NOTICE Reference Chapter 7 – ED100LE installation Double door push arm installation. templates. Repeat steps in Chapter 9 for each push arm installation.
  • Page 28 Spindle M8 x __ SHCS 17 ft-lb [23 Nm] 9.2.3 Drill two holes in door for adjustment Fig. 9.2.6 Arm assemblies attached to door and ED100LE arm shoe. Installation templates (Chapter 7) document location of shoe on door. 1. Drill two holes in door for adjustment arm shoe.
  • Page 29 ED100LE operator – Fine cover Chapter 9 Installation Instructions 9.2.5 Install shoe fastener covers. Fig.9.2.7 Shoe fastener covers 1. Install two shoe fastener covers. Shoe screw cover 9.2.6 Connect adjustment arm to drive arm. 1. Loosen the two adjustment M6 x 10 mm flanged button head screws.
  • Page 30 ED100LE operator – Fine cover Chapter 10 Installation Instructions 10 Pull arm installation 10.1 Pull arm installation NOTICE NOTICE Reference Chapter 7 – ED100LE installation Double door pull arm installation. templates. Double door pull as a push installation. Repeat steps in Chapter 10 for each pull arm installation.
  • Page 31 ED100LE operator – Fine cover Chapter 10 Installation Instructions 10.4 Install hardware into track 10.4.1 Assemble track. Fig. 10.4.1 RH track assembly CAUTION Assemble track hardware based on RH or LH installation. 1. Remove both end caps (2) and one fixing piece (3) from track.
  • Page 32 ED100LE operator – Fine cover Chapter 10 Installation Instructions 10.6 Assemble drive arm and CPD lever 10.6.1 Assemble drive arm and CPD lever Fig. 10.6.1 Slotted Fig. 10.6.2 M6 x 10 assembly. spring SHCS for CPD CAUTION M6 x 10 SHCS...
  • Page 33 10⁰ in door's opening direction (Fig. 10.7.2). 5. Remove the drive arm from spindle (Fig. 10.7.3). Fig. 10.7.4 Install drive arm and extension onto ED100LE spindle 6. Position the drive arm with axle extension one tooth in door's closing direction (Fig. 10.7.4).

  • Page 34: Install Track Assembly

    ED100LE operator – Fine cover Chapter 10 Installation Instructions 10.8 Install track assembly 10.8.1 Locate and drill track mounting Fig. 10.8.1 Track mounting holes in door holes. 1. Using applicable template, locate and drill mounting holes for track. 10.8.2 Install slide shoe assembly onto CPD lever.

  • Page 35: Ed100Le Operator Spring Tension

    ED100LE operator – Fine cover Chapter 11 Installation Instructions 11 ED100LE Operator spring tension 11.1 Set ED100LE operator spring tension 11.1.1 Spring tension setting revolutions. Fig. 11.1.1 Spring tension adjustment Door width Inches 1067 1219 Spring setting revolutions ED100LE 11.1.2 Operator spring tension function.

  • Page 36: Ansi/Bhma Standards

    ED100LE operator – Fine cover Chapter 12 Installation Instructions 12 ANSI/BHMA standards 12.1 ANSI/BHMA A156.19 Low Energy Power Operated Swinging Doors The following table references portions of content from ANSI/BHMA A156.19. Refer to the standard, available through ANSI or BHMA for additional information. Standard material reprinted with BHMA permission.

  • Page 37: Install Door Signage, Low Energy Door

    ED100LE door signage. 14 Cover, end caps and spindle caps 14.1 Cover end cap and spindle installation 14.1.1 Cover and end cap installation. Cover and end caps will be installed after ED100LE operator setup is completed. • Reference ED50LE/ED100LE Setup Manual.

  • Page 38: Maintenance

    ED100LE operator – Fine cover Chapter 15 Installation Instructions 15 Maintenance 15.1 Safety label, low energy swing doors 15.1.1 Low energy swinging door safety information Fig. 15.1.1 Safety Fig. 15.1.2 Annual label. information Compliance label Inspection This AAADM label outlines safety checks that should be...

  • Page 39: Arm Fasteners - Torque Requirements

    ED100LE operator – Fine cover Chapter 15 Installation Instructions 15.2 Arm fasteners – torque requirements 15.2.1 Check drive arm M8 SHCS torque. Fig. 15.2.1 Arm M8 SHCS cap 1. Set program switch to CLOSE. 2. Remove cap over M8 SHCS.

  • Page 40: Companion Door Installation

    ED100LE operator – Fine cover Chapter 16 Installation Instructions 16 Companion door installation 16.1 ED100LE Companion installation templates Fig. 16.1.1 ED100LE Companion pull Cover length = centerline of hinge pin - 1 1/8” [28.5] Cover and axle end are fixed and cannot be extended 5 3/4”...
  • Page 41 ED100LE operator – Fine cover Chapter 16 Installation Instructions Fig. 16.1.2 ED100LE Companion push Cover length = centerline of hinge pin - 1 1/8” [28.5] Cover and axle end are fixed and cannot be extended 5 3/4” 8 9/16”...

  • Page 42: 8616 Closer And Adaptor

    ED100LE operator – Fine cover Chapter 16 Installation Instructions 16.2 8616 closer and adaptor Fig. 16.2.1 8616 closer views Latch speed adjustment (L) Sweep (closing speed) adjustment Delayed action Backcheck positioning Backcheck (BC) Spring force Fig. 16.2.2 Companion screw kit...

  • Page 43: Select Installation Template

    16.4.1 Remove ED100LE operator from mounting plate. Fig. 16.4.1 Backplate connect kit HK3491-001 1. Reference Chapter 8, Para. 8.2. ED100, mtg extr 2. Remove ED100LE operator from its mounting plate. connector 16.4.2 Connect ED100LE mounting plate and closer DC3491-010 mounting plate.

  • Page 44: Companion Door, Push Arm Installation

    17 Companion door, push arm installation 17.1 Mount backplate, push arm application Fig. 17.1.1 ED100LE Companion backplate template; LH push version 9/16” Cover length = centerline of hinge pin - 1 1/8” [28.5] [13.5] Cover and axle end are fixed and cannot be extended To edge 3 15/16”...

  • Page 45: Install 8816 Closer On Backplate - Push Arm Mounting

    ED100LE operator – Fine cover Chapter 17 Installation Instructions 17.2 Install 8816 closer on backplate – push arm mounting 17.2.1 Install 8816 closer for push arm application. Fig. 17.2.1 Companion screw kit HK4607-001 NOTICE #4 x 1/4-20 x 5/8"...

  • Page 46: Push Arm Installation

    ED100LE operator – Fine cover Chapter 17 Installation Instructions 17.3 Push arm installation 17.3.1 Push arm hardware. Fig. 17.3.1 Drive arm installation 1. Reference Para. 9.2 for push arm hardware. 17.3.2 Attach drive arm to closer. CAUTION Door must be fully closed!
  • Page 47 ED100LE operator – Fine cover Chapter 17 Installation Instructions Fig. 17.3.5 Adjustment arm installation 17.3.3 Drill two holes in door for adjustment arm shoe fasteners. Push arm installation template (Chapter 16) documents location of shoe on door. 1. Drill holes in door for adjustment arm shoe fasteners.

  • Page 48: Companion Door, Pull Arm Installation

    18 Companion door, pull arm installation 18.1 Mount backplate, pull arm application Fig. 18.1.1 ED100LE Companion backplate template; RH pull version 9/16” Cover length = centerline of hinge pin - 1 1/8” [28.5] [13.5] Cover and axle end are fixed and cannot be extended To edge 3 15/16”...

  • Page 49: Install 8816 Closer On Backplate - Pull Arm Mounting

    ED100LE operator – Fine cover Chapter 18 Installation Instructions 18.2 Install 8816 closer on backplate – pull arm mounting Fig. 18.2.1 Companion screw kit 18.2.1 Install 8816 closer for pull arm application. HK4607-001 #4 x 1/4-20 x 5/8" NOTICE...

  • Page 50: Pull Arm Installation

    ED100LE operator – Fine cover Chapter 18 Installation Instructions 18.3 Pull arm installation 18.3.1 Assemble track hardware. Fig. 18.3.1 Drive arm with CPD lever installation 1. Reference Chapter 10, Para. 10.4 and assemble hardware into track based on RH or LH pull arm installation.
  • Page 51 ED100LE operator – Fine cover Chapter 18 Installation Instructions Fig. 18.3.4 Drive arm with CPD lever installed at 15 degree angle 18.3.3 Install drive arm with axle extension. 1. Install the drive arm with axle extension (Fig. 18.3.2) onto the 8816 pinion at a minimum angle of 15 degrees.
  • Page 52 ED100LE operator – Fine cover Chapter 18 Installation Instructions Fig. 18.3.7 Track assembly 18.3.5 Attach track pivot pin to CPD lever. 1. Remove fixing piece from one end of track. 2. Remove slide shoe/pivot pin assembly. 3. Position slide shoe/pivot pin under CPD...

  • Page 53: 8816 Closer Adjustments

    ED100LE operator – Fine cover Chapter 19 Installation Instructions 19 8816 closer adjustments 19.1 8816 door closer adjustments 19.1.1 8816 closer adjustments. CAUTION CAUTION Confirm closer spring size prior to making any Maximum door opening angle: 1100. closer speed adjustments.

  • Page 54: Appendix A - Fine Cover Professional Cover Kits

    ED100 low energy operator – Fine cover Appendix A Installation Instructions Appendix A - Fine cover professional cover kits A.1 Professional cover kit HK3401-05X installation instructions – single door A1.1 Fine cover kit professional single, HK3401-05X. Fig.A1.1 Fine cover kit professional single HK3401-05X...
  • Page 55 ED100 low energy operator – Fine cover Appendix A Installation Instructions Fig. A.1.5 Professional cover bracket A.1.4 Install cover bracket. Professional cover 1. Insert cover bracket collar into mounting bracket plate groove at an angle (Fig. A1.5) HC3481-010 2. Rotate cover bracket parallel to Bracket collar mounting plate extension.
  • Page 56 ED100 low energy operator – Fine cover Appendix A Installation Instructions A.1.5 Install program switches. Fig. A.1.8 Program switch kit 1. Install program switch assembly; slide Program switch kit program switch board into cover bracket HC3482-010 slot. A.1.6 Secure program switch cable.

  • Page 57: Professional Cover Kit Hk3401-07X

    ED100 low energy operator – Fine cover Appendix A Installation Instructions A.2.1 Professional cover kit HK3401-07X installation instructions – pair Fig. A.2.1 Fine cover kit, professional pair HK3401-07X Fine cover, pair, HC3459-03X End cap set, HC3466-01X Spindle cap set,...
  • Page 58 1. Place the ED operators onto their mounting plates (Para. ) 2. Place end caps (2) at end of each operator. 3. Place cover over end caps and ED100LE operator. 4. Adjust mounting plates as necessary for cover fit over end caps.

  • Page 59: Appendix B - Key Switch Wiring Diagrams

    ED100LE operator – Fine cover Appendix B Installation Instructions Appendix B - Key switch wiring diagrams B1.1 HX4604-21C Key Switch Panel with RJ45 connector Fig. B1.1.1 Key switch panel Fig. B1.1.2 Key switch panel wiring diagram HX4604-21C 3 B A 1...

  • Page 60: B2.1 Hx4604-11C Key Switch Panel

    ED100LE operator – Fine cover Appendix B Installation Instructions B2.1 HX4604-11C Key Switch Panel Fig. B2.1.1 Key switch panel Fig. B2.1.2 Key switch panel wiring diagram HX4604-11C 3 B A 1 57 57a 15 17 13 3 Swing Approach...

  • Page 61: Appendix C - Knowing Act Switch Wiring

    ED100 low energy operator – Fine cover Appendix C Installation Instructions Appendix C - Knowing act switch wiring diagrams C1.1 Knowing act switches Fig. C1.1.1 ACTIVATE SWITCH TO OPERATE decal ACTIVATE SWITC H DD0758-010 TO OPERATE DD0758-010 DD0758-010 Activate Switch to Operate DD0758-010 C1.2...
  • Page 62 USA, Inc. 1 Dorma Drive, Drawer AC Reamstown, PA 17567 T: 717-336-3881 www.dormakaba.com F: 717-336-2106...

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