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New England Arbors ups Bordeaux Assembly Manual

10 x 10 flat top two tone pergola

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10 x 10 Flat Top
Two Tone Pergola
A S S E M B L Y G U I D E
Bordeaux
Models:
O P T I O N A L A C C E S S O R I E S
• Arch Kit System
(2 Arches)
• Privacy Fence Panel System
(2 Panels & Middle Post)
• Bolt Down Bracket Kit
(4 for Pergola)
Ver 1.0 - 010715
www.newenglandarbors.com

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Summary of Contents for New England Arbors ups Bordeaux

  • Page 1 10 x 10 Flat Top Two Tone Pergola A S S E M B L Y G U I D E Bordeaux Models: O P T I O N A L A C C E S S O R I E S •...
  • Page 2: Table Of Contents

    Ta b l e o f Co n t e n t s PAGE 10 x 10 Flat Top Two-Tone Pergola Introduction & Overview……………………………..........………..Pergola Materials Overview……………………….
  • Page 3: Introduction & Overview

    I n t r o d u c t i o n & O ve r v i e w I n t r o d u c t i o n & O ve r v i e w (Bordeaux Pergola Shown) Getting Started Restriction of Use...
  • Page 4 Bordeaux Pergola Materials Overview www.newenglandarbors.com 1. Post Caps (4) 9. Rafter & Beam Decorative End Caps (20) 2. Main Column Tops (4) 10. Beams (8) 3. Post Trims (8) 11. Rafter & Beam Metal Inserts (10) 4. Main Column Bottoms (4) 12.
  • Page 5 Bordeaux Pergola Materials Breakdown www.newenglandarbors.com Check Boxes (Total of 6) for These Contents In the event of missing or defective parts please call our customer service dept. at 1 800 282 9346, ext #20 (Mon. to Fri. 8:00 AM to 4:00 PM EST). 1.
  • Page 6 Pergola Additional Materials List www.newenglandarbors.com Hardware (in plastic bag) NOTE: WE HAVE INCLUDED 10% EXTRA SCREWS BEYOND WHAT IS IDENTIFIED BELOW. All Screws Included with this Kit are Self-Auguring. A. Tube of Vinyl Weld Glue (1 White, 2 Tan) B. 5/8” Self-Auguring Stainless Steel Screws (96) (to lock U-Brackets to Beams and Rafters ) C.
  • Page 7: Wood Post Layout & Installation For In-Ground

    Wood Post Layout & Installation for In-Ground Application www.newenglandarbors.com This pergola can also be installed on a pre-existing wood or concrete surface using our bolt down bracket system with Overhead View a 4x4 wood post (sold separate). See page eight for more details. 111 1/2 in.
  • Page 8 O P T I O N A L S T E P www.newenglandarbors.com 110 3/8in. Wood Post Layout & Installation 280.35 cm. Using Bolt Down Brackets for Concrete or Wood Surface Measure and mark out the location of the pergola posts using string or chalk line.
  • Page 9 *Ensure that predrilled holes at top of column are orientated correctly for S T E P T H R E E future beam and rafter placement. Vinyl Column Assembly & Installation Over Wood Posts Using the vinyl weld glue, insert the One Way 4”x4” Internal Wood Post Guide in the one end of the main column posts.
  • Page 10: Vinyl Beam Assembly

    At this stage, the columns should be properly installed as per the following illustration, with the columns 110” in. (279.4 cm) apart. www.newenglandarbors.com Also, notice that the holes at the top of each post should be facing the same direction. metal block should face up 110 in.
  • Page 11: Vinyl Rafter Assembly

    S T E P F I V E www.newenglandarbors.com Vinyl Rafter Assembly Insert the end of the vinyl rafter into the joiner. Insert one metal stiffener (with metal block facing up) into the lower pocket of the vinyl rafter past the joiner. Push until metal block hits the internal ribbing.
  • Page 12: Installing Vinyl Beams

    S T E P S I X Installing Vinyl Beams Temporarily clamp or place the inside main support beam into position. Align pre-drilled holes in the beam with the pre-drilled holes on the post. Position the outside main support beam, aligning pre-drilled holes in the beam with the pre-drilled holes on the post.
  • Page 13: Installing Vinyl

    S T E P S E V E N Installing Vinyl Rafters With two ladders and a helper, place all six rafters into the rafter U-brackets. Ensure the metal block is facing up. The rafters should overhang the beams by 9 1/8” - check on both sides.
  • Page 14 S T E P E I G H T www.newenglandarbors.com Shade Slat Assembly Apply a small amount of vinyl glue to the inside of the shade slat decorative end cap and attach to one end of the shade slat as shown. Assemble shade slats by inserting the two slats into one joiner.
  • Page 15: Decorative Arch Kit Assembly And Installation

    O P T I O N A L Decorative Arch Kit Materials List www.newenglandarbors.com (S old S eparately) Number of Shipping Boxes The Decorative Arch Kit is shipped in one box. Check Box for These Contents In the event of missing or defective parts please call our customer service dept.
  • Page 16 www.newenglandarbors.com Install post mounting brackets over each end of arches and screw into place. With a helper position the entire arch and screw brackets into place on the columns using a 1 1/2” screw. Keystone lid should sit flush under the joiner. Repeat for other arch kit assembly.
  • Page 17 O P T I O N A L Privacy Fence Panel Materials List www.newenglandarbors.com (S old S eparately) Number of Shipping Boxes The Privacy Fence Panel is shipped in two boxes. Check Boxes for These Contents In the event of missing or defective parts please call our customer service dept.
  • Page 18: Privacy Fence Panel Assembly And

    Privacy Fence Panel Assembly & Installation S T E P O N E Note: As mentioned on page 9, wall is not designed to fit pergola with base mold as custom cutting of pieces will be required. String Line Center of Post Install the Middle Post 55“...
  • Page 19 Install Fence (continued) www.newenglandarbors.com Install long and short u-channel accordingly in the middle of the vinyl posts using 5/8” screws provided. Install the tongue and groove privacy board working from the tallest board to the shortest. The first board should sit flush inside the u-channel.