Page 1
Assembly Guide for the with and without Towers If you discover damaged or missing parts, please contact Shuttle Systems support@shuttlesystems.com | 1-800-334-5633 9am-5pm Pacific Time Page 1...
Page 3
Assembly of the Shuttle TNT requires two people. Keep in mind that the following images pertain to just one of the two available Shuttle TNT models. Your parts may appear slightly different than those in the included images, but the required steps remain the same.
Page 4
TNT ASSEMBLY The TNT will come in two boxes. 1. TNT Rails and Carriage - TNT Rails - Carriage - Headrest - Parts Bag - Towers (only if ordered) - Accessories (only if ordered) 2. TNT Stands - Kickplate Structure - Head-End Stand - Kickplate Board It is important to become familiar with the expressions “Foot-End and Head-End”...
Page 5
STEP 1 REMOVING THE CARRAIGE ITEMS 1. Remove the two rubber bumpers at the head-end of the TNT Rails. Set them to the side REQUIRED until Step 5. (Pic 1.1) 2. The Carriage can now be removed by pulling it out through the Head-End of the Rails. CARRIAGE Gently set the Carriage to the side for now.
Page 6
STEP 2 ATTACHING THE HEAD-END STAND ITEMS 1. Flip the Rails upside down, exposing 4 lock nuts at the Head-End of the TNT Rails. Remove REQUIRED the 4 bolts (2 on each side) from the Rails. (Pic 2.1) 2. Align the holes of the Head-End Stand with the now exposed bolt holes on the TNT Rails. TNT RAILS The Head-End Stand should be flipped upside down so the Rubber Feet are facing up.
Page 7
STEP 3 MOUNTING THE KICKPLATE STRUCTURE ITEMS 1. Flip the TNT Rails and Head-End Stand over with the Foot-End resting on the ground. REQUIRED (Pic 3.1) 2. Remove the 8 bolts (4 on each side) at the Foot-End of the TNT Rails. (Pic 3.2) KICKPLATE 3.
STEP 4 INSTALLING THE SEAT ITEMS 1. Turn the Seat upside down with the Cushion laying on the ground. Remove the 4 lock nuts REQUIRED and washers from the bolt studs. (Pic 4.1) 2. Unscrew and remove the Barrel Nut from the Carriage. Lift the Handle Bar Frame from the CARRIAGE Cushion and align bolt holes “13”, “14”, and “15.”...
Page 11
STEP 5 INSERTING THE CARRIAGE ITEMS 1. Insert the Foot-End of the Carriage into the TNT Rails, and let it gently slide along the track REQUIRED until it contacts the Rebound Blocks. (Pic 5.1) 2. Remove the rubber ball from the Range of Motion (ROM) Control Rope, by untying the knot CARRIAGE at the end of the ROM Control Rope.
Page 12
STEP 6 ATTACHING THE KICKPLATE BOARD ITEMS 1. The Kickplate Board is adjustable to three different heights. Once the desired position is REQUIRED determined, insert the four protruding bolts at the back of the Board into the desired corresponding holes in the Kickplate Structure. Secure with the Knurled Knobs. (Pic 6.1) KICKPLATE BOARD Page 12...
Page 13
STEP 7 THE LOW PROFILE HEADREST ITEMS 1. Align the velcro strip on the back of the Low Profile Headrest with those on the Carriage. REQUIRED Locate the desired position and press down and into place to ensure sufficient contact. (Pic 7.1) LOW PROFILE HEADREST...
Page 14
The following two steps are for the TNT WITH TOWERS ONLY Page 14...
Page 15
STEP 9 ATTACHING THE TOWERS ITEMS 1. Align the Tower Crossbar underneath the head-end of the TNT Rails to bolt holes “9” REQUIRED and “10.” Insert 2 bolts into the TNT Rails and through the Crossbar. Hand tighten for now. (Pic 9.1) TOWERS 2.
Page 16
STEP 10 ATTACHING THE PULLEYS ITEMS 1. Attach the PNF Pulleys (2 on each side) from the Towers Bag to the desired height. REQUIRED 2. Feed the rope through both Pulleys. (Pic 10.1) 3. Locate the Rope Cleat on both sides of the Carriage and secure the end of the Rope by pushing it down and back into the Rope Cleat.
Page 17
Finally, you have one of the greatest machines on earth..Well, at least we'd like to think so - and many of our owners agree. Therefore, enjoy it! Leave us a review on our website! Please visit us at: www.ShuttleSystems.com 1-800-334-5633 Made in the Page 17...
Need help?
Do you have a question about the T.N.T and is the answer not in the manual?
Questions and answers