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SERVICE & OPERATING MANUAL
Original Instructions
2.00
51
Certified Quality
3/8" NPT AIR EXHAUST
ISO 9001 Certified
ISO 14001 Certified
0
0
1.42
36.12
Certified to CSA Technical Letter No, R-14
SUCTION PORT
1/2" NPT
Certified to ANSI LC6-2008
R.19
4.83
5.50
139.70
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Mansfield, Ohio 44902 USA
Telephone 419.524.8388
Fax 419.522.7867
SANDPIPERPUMP.COM
© Copyright 2017 Warren Rupp, Inc.
All rights reserved
Tel: 866-777-6060
Fax: 866-777-6383
3/8 NPT
AIR EXHAUST
9.19
Model G05
233
Metallic
7.19
4X
183
Design Level 1
Natural Gas-Operated
Diaphragm Pumps
SUCTION PORT(OPTIONAL)
1/2" NPT
7.19
183
6.90
175.13
79.12
1.25
1.76
32
44.61
.38
MTG. HOLE
10
7.75
197
Springer Pumps, LLC
3.12
DISCHARGE PORT
1/2" NPT
6.12
AIR INLET
1/4 NPT
10.48
266.17
5.60
142.32
s a n d p i p e r p u m p
Website: www.springerpumps.com
1.42
3.06
78
3.78
96
155
.
c o m
Int'l: +001 267 404 2910
5.60
142
36
SUCTION P
1/2" RF ANS
4X
.62 [1
ON A
2.
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Table of Contents
Related Manuals for Sandpiper G Series
Summary of Contents for Sandpiper G Series
- Page 1 5.60 1.42 3/8 NPT SERVICE & OPERATING MANUAL 6.90 AIR EXHAUST 175.13 3.12 Original Instructions 79.12 1.25 DISCHARGE PORT 3.06 1/2" NPT 1.76 2.00 44.61 SUCTION P 9.19 Certified Quality 1/2" RF ANS 3.78 Model G05 .62 [1 ON A 6.12 Metallic 7.19...
- Page 2 UNIVERSAL ALL AODD Safety Information IMPORTANT WARNING When used for toxic or aggressive fluids, the pump should Read the safety warnings and instructions in this manual always be flushed clean prior to disassembly. before pump installation and start-up. Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty.
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Page 3: Table Of Contents
MODEL SPECIFIC Table of Contents SECTION 1: PUMP SPECIFICATIONS ....1 • Explanation of Nomenclature • Performance • Materials • Dimensional Drawings SECTION 2: INSTALLATION & OPERATION ..6 • Principle of Pump Operation • Recommended Installation Guide • Troubleshooting Guide SECTION 3: EXPLODED VIEW ......9 •... -
Page 4: Explanation Of Nomenclature
MODEL SPECIFIC Explanation of Pump Nomenclature Your Model #: G __ ____ ____ (fill in from pump nameplate) Pump Pump Check Design Wetted Diaphragm/ Check Valve Non-Wetted Porting Pump Muffler Pump Brand Size Valve Level Material Check Valve Seat Material Options Style Options... -
Page 5: Performance
MODEL SPECIFIC UNIVERSAL ALL AODD Performance G05 METALLIC MODEL G05 Metallic Performance Curve SUCTION/DISCHARGE PORT SIZE Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions. The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%. •... -
Page 6: Dimensional Drawings
MODEL SPECIFIC Dimensional Drawings G05 Metallic - Aluminum Dimensions in Inches. Dimensional Tolerance:±1/8" Discharge Port 1/2" NPT (Internal) 1" NPT (External) 3/8" NPT For Piping Exhausted Natural Gas Gas Inlet 1/4" NPT FRONT VIEW SIDE VIEW Suction Port 1/2" NPT (Internal) 1"... - Page 7 Dimensional Drawings G05 Metallic - Stainless Steel NPT Dimensions in inches (mm dimensions in brackets). Dimensional Tolerance:±1/8" (± 3mm) The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed. 6.90 DISCHARGE PORT(OPTIONAL) 175.13 1/2"...
- Page 8 Dimensional Drawings G05 Metallic - Stainless Steel ANSI Flange Dimensions in inches (mm dimensions in brackets). Dimensional Tolerance:±1/8" (± 3mm) The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed. 10.26 DISCHARGE PORT 1/2"...
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Page 9: Principle Of Pump Operation
UNIVERSAL ALL AODD Principle of Pump Operation Gas-Operated Double Diaphragm pumps are powered by compressed gas, nitrogen or natural gas. The main directional (gas) control valve distributes ① compressed gas to an gas chamber, exerting uniform pressure over the inner surface of the diaphragm . -
Page 10: Recommended Installation Guide
UNIVERSAL ALL AODD, EXCEPT FLAP Recommended Installation Guide Top Discharge Ball Valve Pump 020.062.000 Filter VENTING WARNING: This filter is equipped with a stainless steel manual drain. The port is 1/8" NPT. When draining moisture from the filter, first shut off the natural gas supply. -
Page 11: Troubleshooting Guide
UNIVERSAL ALL SANDPIPER, EXCEPT FLAP Troubleshooting Guide Symptom: Potential Cause(s): Recommendation(s): Pump Cycles Once Deadhead (system pressure meets or exceeds gas Increase the inlet gas pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow. supply pressure). -
Page 12: Composite Repair Parts Drawing
MODEL SPECIFIC Composite Repair Parts Drawing Torque: 70 in/lbs (7.9 N-m) Torque: 70 in/lbs (7.9 N-m) Torque: 120 in/lbs (13 N-m) *OVERLAY OPTION Service & Repair Kits 476.239.000 Gas End Kit 476.318.000 Gas End Wear Kit Seals, O-Rings, Gaskets, Bumpers, Retaining Rings, Nitrile 0-rings, Bumpers and Seals Valve Assembly and Pilot Valve Assembly 476.318.363... -
Page 13: Composite Repair Parts List
MODEL SPECIFIC Composite Repair Parts List Item Part Number Description Qty. Item Part Number Description Qty. 031-186-000 Gas Valve Assembly 545-004-330 Nut, Hex Flanged 5/16-18 (Alum) 031-174-363 Gas Valve Assembly 545-004-330 Nut, Hex Flanged 5/16-18 (SS) 050-022-600 Ball, Check 560-001-360 O-Ring 050-027-360 Ball, Check... -
Page 14: Material Codes
R E C YC L I N G (Some Applications) 656 ..Santoprene Diaphragm and ® (Compression Mold) Check Balls/EPDM Seats Many components of SANDPIPER AODD ® 359..Urethane Rubber 661..EPDM/Santoprene ® pumps are made of recyclable materials. 360..Nitrile Rubber Color coded: RED 666..FDA Nitrile Diaphragm,... -
Page 15: Valve Assembly
MODEL SPECIFIC Gas Distribution Valve Assembly Gas Distribution Valve Servicing Main Gas Valve Assembly Parts List Step 1: Remove cap screws (1-E). Item Part Number Description Step 2: Remove end cap (1-D) and bumper (1-C). 031-186-000 Valve Assembly Step 3: Remove spool part (caution: do not scratch). 031-132-000 Sleeve and Spool Set 095-106-157... -
Page 16: Pilot Valve Assembly
MODEL SPECIFIC Pilot Valve Assembly Pilot Valve Servicing Pilot Valve Assembly Parts List With Pilot Valve removed from pump. Item Part Number Description Step 1: Remove snap ring (3-F). 095-116-000 Pilot Valve Assembly Step 2: Remove sleeve (3-B), inspect O-Rings (3-C), 095-087-157 Valve Body 755-051-000... -
Page 17: Intermediate Assembly
MODEL SPECIFIC Intermediate Assembly Intermediate Assembly Drawing Intermediate Repair Parts List Step 1: Remove plunger, actuator (30) from center of Item Part Number Description intermediate pilot valve cavity. 114-023-157 Bracket, Intermediate Step 2: Remove Ring, Retaining (31), discard. 135-036-506 Bushing, Plunger 560-001-360 O-Ring Step 3: Remove bushing, plunger (7), inspect for wear... - Page 18 MODEL SPECIFIC Diaphragm Service Drawing, Non-Overlay Torque: 120 in/lbs Torque: 120 in/lbs Diaphragm Orientation Diaphragm Ori Intall diaphragm as shown above. Intall diaphragm and overla Diaphragm Service Drawing, w/Overlay Torque: 120 in/lbs 120 in/lbs Diaphragm Orientation Diaphragm Orientation Intall diaphragm as shown above. Intall diaphragm and overlay as shown above.
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Page 19: Diaphragm Servicing
Step 2: Reassembly: There are two different types of diaphragm plate assemblies utilized throughout the Step 8: On opposite side of pump, thread the Sandpiper product line: Outer plate with a threaded remaining assembly onto the diaphragm rod. Using a stud, diaphragm, and a threaded inner plate. -
Page 20: Pumping Hazardous Liquids
PUMPING HAZARDOUS LIQUIDS When a diaphragm fails, the pumped liquid or fumes enter the natural gas NATURAL GAS EXHAUST ILLUSTRATION end of the pump. Fumes are exhausted into the surrounding environment. When pumping hazardous or toxic materials, the exhaust gas must be piped to an PUMP INSTALLATION AREA SAFE AIR appropriate area for safe disposal. - Page 21 Mansfield, Ohio, 44902 USA Certifies that Air-Operated Double Diaphragm Pump Series: HDB, HDF, M Non-Metallic, S Non-Metallic, M Metallic, S Metallic, T Series, G Series, U Series, EH and SH High Pressure, ® RS Series, W Series, SMA and SPA Submersibles, and Tranquilizer Surge Suppressors comply with the European Community Directive 2006/42/EC on Machinery, according to Annex VIII.
- Page 22 EC / EU Declaration of Conformity The objective of the declaration described is in conformity with the relevant Union harmonisation legislation: Directive 94/9/EC (until April 19, 2016) and Directive 2014/34/EU (from April 20, 2016). Manufacturer: Applicable Standard: Warren Rupp, Inc. EN13463-1: 2001 A Unit of IDEX Corportion EN13463-5: 2003...