Hy-Brid Lifts III Series Maintenance & Troubleshooting Manual
Self-propelled aerial work platform
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- Operation & safety manual (32 pages) ,
- Maintenance & troubleshooting manual (44 pages) ,
- Operation & safety manual (32 pages)
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Summary of Contents for Hy-Brid Lifts III Series
- Page 1 BY CU STO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING MANUAL SUPO-714 REV C SELF-PROPELLED AERIAL WORK PLATFORM HB-1030CE HB-1430CE SERIES III...
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Page 2: Notes
The purpose of this Maintenance Manual is to provide qualifi ed service personnel with information for servicing and maintaining Hy-Brid Lifts. All information in this manual must be read and understood before any attempt is made to service this machine. -
Page 3: Table Of Contents
TABLE OF CONTENTS INDEX OF FIGURES NOTES ......................................2 FIGURE 1: Maintenance Lock Use ............................... 7 FIGURE 2: Maintenance Lock Pin Storage ............................7 FOREWORD ....................................3 FIGURE 3: Battery Charger LED Display ............................10 TABLE OF CONTENTS ................................4 INDEX OF FIGURES .................................. -
Page 4: Section 1 | Safety
SECTION 1 | SAFETY SECTION 1 | SAFETY 1.1 | SAFETY SYMBOLS 1.3 | SAFETY GUIDELINES Maintenance Lock The maintenance lock must be placed into position whenever the machine is being serviced in the raised or partially raised position. Serious injury and/or death could result if maintenance lock is not used properly. “DANGER”... -
Page 5: Stability Testing
SECTION 2 | MAINTENANCE SECTION 1 | SAFETY 1.4 | STABILITY TESTING 2.1 | BATTERY MAINTENANCE This unit may be equipped with 12-volt AGM maintenance-free batteries or with deep cycle 12-volt batteries. This machine has been stability tested to standards EN280 or AS 14180. The most adverse stability test is the stationary, lateral slope configuration for both units. -
Page 6: Lubrication
SECTION 2 | MAINTENANCE SECTION 2 | MAINTENANCE 2.3 | LUBRICATION Item Specification Frequency of Lubrication Wheels Teflon Spray Quarterly (Optional) 2.4 | COMPONENTS REQUIRING ADJUSTMENT Under normal use, no components should require adjustment. • If a pump is replaced contact your dealer for pump relief setting. •... -
Page 7: Section 3 | Maintenance Checklists
SECTION 3 | MAINTENANCE CHECKLISTS SECTION 3 | MAINTENANCE CHECKLISTS Regular inspection and conscientious maintenance is important to efficient economical operation of this machine. 3.1 | PRE-START INSPECTION CHECKLIST Pre-start Inspection (Self-Propelled Models) It will help to assure that equipment will perform satisfactorily with a minimum of service and repair. Make checks at the stated intervals or more frequently if required by local operating conditions. -
Page 8: Pre-Delivery/Annual/Frequent Inspection Checklist
SECTION 3 | MAINTENANCE CHECKLISTS 3.2 | PRE-DELIVERY/ANNUAL/FREQUENT INSPECTION CHECKLIST AERIAL PLATFORMS SHALL BE INSPECTED, SERVICED, AND ADJUSTED TO CAUTION MANUFACTURER’S REQUIREMENTS BY A QUALIFIED MECHANIC PRIOR TO EACH SALE, LEASE, OR RENTAL, AND EVERY 3 MONTHS OR 150 HOURS, WHICHEVER COMES FIRST, AND ANNUALLY. -
Page 9: Section 4 | Technical References
SECTION 4 | TECHNICAL REFERENCES SECTION 4 | TECHNICAL REFERENCES 4.1 | HYDRAULIC SCHEMATIC HS-HBCE BY CUSTO M EQUIPMENT LLC BY CU STO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-714 MAINTENANCE & TROUBLESHOOTING SUPO-714 HB-1030CE/HB-1430CE REV C HB-1030CE/HB-1430CE REV C... -
Page 10: Electrical Schematic Ws-112-20-301-51
SECTION 4 | TECHNICAL REFERENCES SECTION 4 | TECHNICAL REFERENCES 4.2 | ELECTRICAL SCHEMATIC WS-112-20-301-51 UP/DOWN ROCKER LOWER CONTROL KEY SW. E-STOP E-STOP ELEV. ENABLE DRIVE ENABLE PH LS Ang 2 Ang 1 P15-1 P12-1 P15-9 P12-5 P12-4 P15-11 P12-2 P12-12 P12-7 P12-10... -
Page 11: Control Board Diagnostic
SECTION 4 | TECHNICAL REFERENCES SECTION 4 | TECHNICAL REFERENCES 4.3 | CONTROL BOARD DIAGNOSTIC Problem with controller internal voltage. Controller may need to be replaced. Battery supply is too low or too high. When using the LED for diagnosis, note that a DUAL FLASH code is Make sure batteries afe fully charged. -
Page 12: Section 5 | Wiring Diagrams
SECTION 5 | WIRING DIAGRAMS SECTION 5 | WIRING DIAGRAMS 5.1 | WIRING DIAGRAM PART NO. WD-112-20-301-51 112-01-320-50 TB#4-PSS (BLK) TB#5-PSB (YEL) PUMP UPR CTL WD-112-21-308-51 BOARD M1+ PSM (VIOLET) RESERVOIR DRIVE BOARD M1- PSM (ORANGE) HYD PUMP M ELEC-641C TB#8-PSB (YEL) TB#8 (BLK) BRAKE... -
Page 13: Lower Controls Wiring Diagram Wd-112-21-307-51
SECTION 5 | WIRING DIAGRAMS SECTION 5 | WIRING DIAGRAMS 5.2 | LOWER CONTROLS WIRING DIAGRAM WD-112-21-307-51 DOWN COIL E-STOP 1K-OHM 1W RESISTOR KEY SWITCH HOURMETER TO ACTUATOR ALARM VOLTMETER PUMP SOL./COIL LWR CTL CONNECTIONS ELEV/LWR RIGHT STEER LIMIT SWITCH L314-4 to G2 L314-4 to G1 L305-16 to E5... -
Page 14: Upper Controls Wiring Diagram Part No. Wd-112-21-308-51
SECTION 5 | WIRING DIAGRAMS SECTION 5 | WIRING DIAGRAMS 5.3 | UPPER CONTROLS WIRING DIAGRAM PART NO. WD-112-21-308-51 RIGHT LEFT E: JOYSTICK PIGTAIL ENABLE THROTTLE THROTTLE 9 8 7 ELEV ENABLE DRIVE ENABLE 9 8 7 CONNECTOR F: JOYSTICK CONNECTION FRONT VIEW DATE REV BY... -
Page 15: Section 6 | Troubleshooting Flowcharts
Repair or Connect Replace Flowchart battery. identified problem. Yes, but some What type of Contact Hy-Brid Lifts function(s) are problem? with questions about a not working properly different problem Reference Revision A Reference Revision A BY CUSTO M EQUIPMENT LLC BY CU STO M EQUIPMENT LLC MAINTENANCE &... -
Page 16: Drive Circuit
Replace brake Charge batteries if damaged. Check for proper Drives slow when Contact Hy-Brid Lifts for further troubleshooting. Is angle sensor damaged? connection to sensor. lowered? Consider board failure or incorrect wiring. Replace sensor. Drives fast when elevated? Contact CEI for further troubleshooting. -
Page 17: Steer Circuit
SECTION 6 | TROUBLESHOOTING FLOWCHARTS SECTION 6 | TROUBLESHOOTING FLOWCHARTS Flowchart: HB-1030/1430-Steer 6.3 | STEER CIRCUIT WARNING WARNING Failure to comply with safety precautions Any modification on this machine without may result in damage, injury, or death. the express consent of the manufacturer Refer to Maintenance Manual for is prohibited. -
Page 18: Elevate Circuit
Charge hydraulic Not experienced Contact stowed position before arrange batteries. hose. with hydraulics Hy-Brid Lifts continuing use. replacement. Is there a different problem? (something is leaking, unusually noisy, etc.) Reference Revision A Reference Revision A BY CUSTO M EQUIPMENT LLC BY CU STO M EQUIPMENT LLC MAINTENANCE &... -
Page 19: Lower Circuit
SECTION 6 | TROUBLESHOOTING FLOWCHARTS SECTION 6 | TROUBLESHOOTING FLOWCHARTS Flowchart: HB-1030/1430CE S3-Lowering 6.5 | LOWER CIRCUIT Troubleshooting Step 3B: Lowering Troubleshooting Flowcharts--General Notes: WARNING Any modification on this machine without Inspect parts for visible damage as they are encountered. WARNING: Set up for maintenance safety: Refer to See also... -
Page 20: Section 7 | Parts
AND ALL STRUCTURAL COMPONENTS. KEY,SPARE ELEC-073EKEY MANUAL BOX HARD-603 Refer to the Hy-Brid Lifts Operation and Safety Manual for decal part numbers and locations. METER,HOUR ELEC-610-2 METER,VOLT,24V ELEC-610-4 In addition to the decals listed in the Operation and Safety Manual, a partial list of replacement parts is included in this manual. -
Page 21: Section 8 | Warranty
SECTION 8 | WARRANTY SECTION 8 | WARRANTY LIMITED WARRANTY Exclusive Repair or Replace Remedy Warranty Statement—International The Company’s sole obligation and Buyer’s exclusive remedy with respect to any defect in the Product occurring during the warranty periods set forth in Section 1 of this Limited Warranty shall be for the LIMITED WARRANTIES Company, at its option, to repair or replace (or have one of its designated authorized dealers repair Subject to the terms, conditions and limitations set forth herein, Custom Equipment, LLC (the “Company”) -
Page 22: Notes
NOTES NOTES BY CUSTO M EQUIPMENT LLC BY CU STO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-714 MAINTENANCE & TROUBLESHOOTING SUPO-714 HB-1030CE/HB-1430CE REV C HB-1030CE/HB-1430CE REV C... - Page 23 © 2017 Custom Equipment, LLC 2647 Highway 175 Richfield, WI 53076 U.S.A. Tel. +1-262-644-1300 Fax: +1-262-644-1320 www.hybridlifts.com Service@Customequipmentlifts.com “Hy-Brid Lifts” is a trademark of Custom Equipment, LLC. These machines comply with specified EN280 requirements Revision Date: October 2017 Printed In The USA...
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