Hy-Brid Lifts III Series Operation & Safety Manual
Self-propelled aerial work platform
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- Operation & safety manual (32 pages) ,
- Maintenance & troubleshooting manual (44 pages) ,
- Maintenance & troubleshooting manual (23 pages)
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Summary of Contents for Hy-Brid Lifts III Series
- Page 1 BY CU STO M EQUIPMENT LLC OPERATIONS & SAFETY MANUAL SUPO-713 REV A SELF-PROPELLED AERIAL WORK PLATFORM HB-1030CE HB-1430CE SERIES III...
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Page 2: Notes
NOTES If there is a question about application and/or operation, contact: Custom Equipment, LLC 2647 Hwy 175 Richfield, WI 53076 U.S.A. P: +1-262-644-1300 F: +1-262-644-1320 www.hybridlifts.com BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-713 HB-1030CE/HB-1430CE REV A... -
Page 3: Foreword
FOREWORD Original instructions are written in English. The purpose of this Operations and Safety manual is to provide users with the instructions and operating procedures essential to properly and safely operate the Custom Equipment Hy-Brid Lift for its intended purpose, and to position personnel and their necessary tools and materials. -
Page 4: Table Of Contents
TABLE OF CONTENTS NOTES ......................................2 FOREWORD ....................................3 TABLE OF CONTENTS ................................4 INDEX OF FIGURES ..................................5 SECTION 1 | PRODUCT DESCRIPTION ..........................6 1.1 | GENERAL ......................................6 1.2 | CE DECLARATION OF CONFORMITY ............................ 6 1.3 | MACHINE SPECIFICATIONS ..............................7 SECTION 2 | SAFETY .................................. -
Page 5: Index Of Figures
INDEX OF FIGURES FIGURE 1: Pothole Guards ..................................10 FIGURE 2: Down Instruction Decal ..............................11 FIGURE 3: Emergency Lowering Control ............................11 FIGURE 4: Maintenance Lock Storage .............................. 12 FIGURE 5: Maintenance Lock Use ..............................12 FIGURE 6: Decal Locations .................................. 14 FIGURE 7: Brake Release .................................. -
Page 6: Section 1 | Product Description
SECTION 1 | PRODUCT DESCRIPTION 1.1 | GENERAL Custom Equipment’s Hy-Brid Scissors Lift is an aerial work platform designed to be safe and reliable. The purpose of the machine is to elevate personnel, along with their necessary tools and materials to overhead work locations. Manufacturer approval is required for any use other than the intended use. -
Page 7: Machine Specifications
SECTION 1 | PRODUCT DESCRIPTION 1.3 | MACHINE SPECIFICATIONS HB-1030CE HB-1430CE 16 ft 4.87 m 20 ft 6.1 m Working Height (maximum) 10 ft 14 ft 4.26 m Platform Height (maximum) 68 in. 173 cm 70 in 1.78m Stowed Height Ground Clearance (Pothole Guard 3 in 7.6 cm... - Page 8 SECTION 1 | PRODUCT DESCRIPTION HB-1030CE HB-1430CE Tilt Sensor Activated -4° F-104° F -4° F-104° F 25% ( 14° Unloaded); 20% ( 11° 25% ( 14° Unloaded); 20% ( 11° Gradeability (Stowed Position) Loaded) Loaded) Temperature -4° F-104° F -4° F-104° F Vibration 8.2 ft/s2 max 8.2 ft/s2 max...
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Page 9: Section 2 | Safety
SECTION 2 | SAFETY 2.1 | SAFETY SYMBOLS DANGER “DANGER” indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury. FAILURE TO FOLLOW THIS WARNING WILL CAUSE DEATH OR PERSONAL INJURY. WARNING “WARNING” indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury FAILURE TO FOLLOW THIS WARNING MAY CAUSE... -
Page 10: Safety Features
SECTION 2 | SAFETY Potential damage to walls, etc., may occur in tight turning situations due to the steering brackets extending beyond the sides of the base. 2.3 | SAFETY FEATURES • Puncture-proof Wheels. • Guardrails—1.1 m height with 15 cm kick plates. •... -
Page 11: Safety Controls
SECTION 2 | SAFETY 2.5 | SAFETY CONTROLS Descent - Manual Override For manually lowering the scissors, a manual valve on the cylinder is provided. To lower the scissors, pull the cable located near the rear or the machine. FIGURE 2: Down Instruction Decal FIGURE 3: Emergency Lowering Control IF PLATFORM SHOULD FAIL TO LOWER, DO NOT ATTEMPT TO CLIMB DOWN THE BEAM ASSEMBLY. -
Page 12: Maintenance Lock
SECTION 2 | SAFETY 2.6 | MAINTENANCE LOCK The maintenance chock must be placed into position whenever the machine is being serviced in the raised or partially raised position. Serious injury and/or death could result if maintenance lock is not used properly. FIGURE 4: Maintenance Lock Storage FIGURE 5: Maintenance Lock Use 2.7 | SAFETY GUIDELINES... - Page 13 SECTION 2 | SAFETY • You must maintain a clearance between any part of the machine, or its load, and any electrical line or apparatus. Follow local power line clearance regulations. DO NOT OPERATE MACHINE NEAR POWER LINES. THE PLATFORM AND ENCLOSURES ARE NOT INSULATED. Equipment is only as safe as the operator.
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Page 14: Section 3 | Decals
SECTION 3 | DECALS 3.1 | DECAL LOCATIONS FIGURE 6: Decal Locations BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-713 HB-1030CE/HB-1430CE REV A... -
Page 15: Decal Descriptions
SECTION 3 | DECALS 3.2 | DECAL DESCRIPTIONS ITEM # PART # DECAL MEANING OR DESIGNATION QTY. 112-21-318-51-K DECALS,HB-1030CE S3 112-21-318-59-K DECALS,HB-1430CE S3 DE707 DECAL,KEEP DE708 DECAL,CLEAR DE822 DECAL,WEBSITE DE600E-10 DECAL,MANUAL BOX DE709 DECAL, LWR DE600E-14 DECAL,MAINT LOCK DE706 DECAL,UPR HB DE732 DECAL,CAPACITY,750#,2P,I,W/SO DE733... -
Page 16: Decal Symbols
SECTION 3 | DECALS 3.3 | DECAL SYMBOLS • No Unuthorized Use • Do not operate this machine unless you have been trained in safe operation. • Training includes complete knowledge of the safety and operating instructions contained in the manufacturer’s manual, your employer’s work rules, and applicable government regulations. - Page 17 SECTION 3 | DECALS • Tip Hazard • Tip Hazard • Do not elevate platform on an incline or step. • Tip Hazard • Do not elevate platform on a slope. • Tip Hazard • Do not elevate platform on uneven or soft surfaces. •...
- Page 18 SECTION 3 | DECALS • Emergency Lowering • Battery disconnect • Fork pocket • Hydraulic oil level • Engaging mechanical Action: Enable Switch • Lanyard anchorage point location: Capacity 1 Person • Lanyard anchorage points are for work positioning restraints only, not for fall protection.
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Page 19: Section 4 | Transport, Handling & Storage
SECTION 4 | TRANSPORT, HANDLING & STORAGE 4.1 | PRELIMINARY UNPACKING INSTRUCTIONS AND DEALER INSPECTION Maintenance locks must be engaged prior to inspecting or servicing the unit when the platform is elevated. Inspect machine for any possible damage during shipment; perform pre-delivery inspection. See checklist in the Maintenance Manual. -
Page 20: Lifting And Tie-Down Points
SECTION 4 | TRANSPORT, HANDLING & STORAGE 4.4 | LIFTING AND TIE-DOWN POINTS Tie-down points are provided for securing the machine on a trailer or truck bed for transport between places of use. They may also be used as lift points. FIGURE 8: Tie-Down Points, Rear DO NOT OVERLOAD BINDERS WHEN SECURING LOAD FOR TRANSPORT 4.5 | FORK LIFT POCKETS... -
Page 21: Figure 10: Center Of Gravity
SECTION 4 | TRANSPORT, HANDLING & STORAGE Center of Gravity X Axis Y Axis HB-1030CE 31 in (73 cm) 13 in (33 cm) HB-1430CE 31 in (78 cm) 15.5 in (39 cm) FIGURE 10: Center of Gravity BY CUSTO M EQUIPMENT LLC OPERATIONS &... -
Page 22: Section 5 | Operation
SECTION 5 | OPERATION 5.1 | BEFORE YOU OPERATE Before use each day or at the beginning of each shift, the machine shall be given a visual inspection and functional test. Repairs (if any) must be made prior to operating the machine, as it is critical to ensure safe operation of the machine. -
Page 23: Startup/Shut Down
SECTION 5 | OPERATION 5.2 | STARTUP/SHUT DOWN THE OPERATOR MUST BE AWARE OF THE ENVIRONMENT. DO NOT RAISE THE PLATFORM IF THE MACHINE IS NOT ON A FIRM, LEVEL SURFACE. Operation Startup & Shutdown Practices • Check that the work area is safe. •... -
Page 24: Error Alarms
SECTION 5 | OPERATION 5.3 | ERROR ALARMS The table below lists audible alarms that signal a potential hazard or that an interlock is functioning. ALARM ALERT ILLUSTRATION MEANING Slow Pulse Machine is descending. Be aware of bystanders and possible obstructions. The ends of the scissor are 50mm apart.Release the Fast Pulse joystick enable, look around all sides of the scissors to... -
Page 25: Driving And Steering
SECTION 5 | OPERATION 5.4 | DRIVING AND STEERING CHECK THAT THE ROUTE OF TRAVEL TO BE TAKEN IS CLEAR OF PEOPLE, OBSTRUCTIONS, DEBRIS, HOLES, AND DROP-OFFS; AND IS CAPABLE OF SUPPORTING THE MACHINE. Always check front steer wheel direction before driving. To activate drive function, depress the Drive Enable Bar on the Joystick. -
Page 26: Extending The Platform
SECTION 5 | OPERATION DO NOT DRIVE UNIT WHEN STANDING ON EXTENSION. STAND ON PLATFORM BEHIND JOYSTICK. 5.6 | EXTENDING THE PLATFORM Stand on the platform deck. 2. Grip the Slide Lock Handle to allow the deck to slide. 3. Slide the deck out to one of two locking points, one at approximately 15 in (38 cm) extension, the other at approximately 30 in (76.2 cm) extension. -
Page 27: Charging The Battery
SECTION 5 | OPERATION 5.8 | CHARGING THE BATTERY BATTERIES GENERATE EXPLOSIVE GASES. KEEP SPARKS AND FLAME AWAY FROM BATTERIES. DO NOT SMOKE WHILE CHARGING. DO NOT OPERATE UNIT WHILE CHARGING. DO NOT DISABLE CHARGER INTERLOCK. FIGURE 18: Battery Charger LED Display How to read the battery displays Battery 1 Status This display indicates that the... - Page 28 SECTION 5 | OPERATION The charger is equipped with an interlock circuit. The unit will not operate while charging. Shortened battery life will result. To Charge: • Park the machine on a level surface. • Plug charger into AC outlet until charged. •...
- Page 29 SECTION 5 | OPERATION THIS PAGE WAS INTENTIONALLY LEFT BLANK BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-713 HB-1030CE/HB-1430CE REV A...
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Page 30: Section 6 | Pre-Start Inspection
SECTION 6 | PRE-START INSPECTION 6.1 | PRE-START INSPECTION CHECKLIST Pre-start Inspection (Self-Propelled Models) THIS CHECKLIST MUST BE USED AT THE BEGINNING OF EACH SHIFT OR CAUTION AFTER EVERY SIX TO EIGHT HOURS OF USE. FAILURE TO DO SO COULD AFFECT THE SAFETY OF THE OPERATOR. -
Page 31: Notes
NOTES BY CUSTO M EQUIPMENT LLC OPERATIONS & SAFETY SUPO-713 HB-1030CE/HB-1430CE REV A... - Page 32 © 2017 Custom Equipment, LLC 2647 Highway 175 Richfield, WI 53076 U.S.A. Tel. +1-262-644-1300 Fax: +1-262-644-1320 www.hybridlifts.com Service@Customequipmentlifts.com “Hy-Brid Lifts” is a trademark of Custom Equipment, LLC. These machines comply with specified EN280 requirements Revision Date: June 2016 Printed In The USA...
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