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Nautilus Hyosung MX7700QT Service Manual

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CCIM Service Manual
MX7700QT System
© 2012 Nautilus Hyosung, Inc. All Rights Reserved.

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Summary of Contents for Nautilus Hyosung MX7700QT

  • Page 1 CCIM Service Manual MX7700QT System © 2012 Nautilus Hyosung, Inc. All Rights Reserved.
  • Page 3 A: append, B: Supplementation, C: Change order of Customer, F: Change order internal © 2011 Nautilus Hyosung All Rights Reserved. The content of this specification is protected by copyright laws. 2011. 8. 10. Initial Release 2012. 3. 20. 2nd Release © 2011 Nautilus Hyosung, Inc. All Rights Reserved.

  • Page 4: Table Of Contents

    OOLS ..................................... 38 ROUBLE ERIFICATION ..................................39 ROUBLESHOOTING ROCEDURE MECHANICAL ADJUSTMENT ................. 42 .................................... 42 ENSION DJUSTMENT PREVENTIVE MAINTENANCE................. 43 ........................................43 AINTENANCE ................................43 TANDARDS OF EPLACEMENT ....................................43 NSPECTION TANDARDS © 2011 Nautilus Hyosung, Inc. All Rights Reserved.
  • Page 5 ................................43 TANDARD OF AINTENANCE ......................................44 LEANING ETHOD REQUIRED TOOLS ..................45 © 2011 Nautilus Hyosung, Inc. All Rights Reserved.

  • Page 7: Overview

    12 modules as follows. BM3 Module includes ESCROW Module and RT/CASSETTE Module. BOTTOM Module includes CASH CASSETTE Module and CHECK CASSETTE Module. BUNDLE REJECT ESCROW FELT RT/A6 CASSETTE BOTTOM CASH CHECK CASSETTE CASSETTE Copyrightⓒ 2010 Nautilus Hyosung Inc. All right reserved.

  • Page 8: Abbreviation Of Ccim Used In This Manual

    Reject Module ESCROW Escrow Module RT/A6 Retract & A6 Cassette CASSETTE Cash & Check Cassette 3WAY1 Control Assembly of Gate1 3WAY2 Control Assembly of Gate2 Endorsement Module (Ink Cartridge) FELT Ink Head Cleaner © 2011 Nautilus Hyosung, Inc. All Rights Reserved.

  • Page 9: Appearance And Dimension

    Cash and Check In Module APPEARANCE AND DIMENSION CCIM Appearance and Dimension The following figure shows the appearance and dimensions of the CCIM. Its dimension is 213mm width, 856 mm depth and 750mm height. CCIM Appearance and Dimension...
  • Page 10 Retract/A6 Cassette Appearance and Dimension The following figure shows the appearance and dimensions of the Retract/A6 Cassette. Its dimension is 169mm width, 274mm depth and 62mm height. Retract/A6 Cassette Appearance and Dimension © 2011 Nautilus Hyosung, Inc. All Rights Reserved.

  • Page 11: General Specifications

    Cash and Check In Module GENERAL SPECIFICATIONS The following table shows the basic specifications of CCIM. Specification and Function Item Denomination Remarks Supported Deposit Various Denominations Cash & Check Denomination Supportable Short Way 60~102 mm (W) Note Size Long Way 110~230 mm(L) Thickness 0.0762 ~0.203 mm...
  • Page 12 -20 ~ 50℃ Transportation -20 ~ 60℃ (Within 48H) Humidity Operating 30 ~ 80 % Non-operating 10 ~ 90 % Storage 10 ~ 90 % Transportation 10 ~ 90 %(30℃ Within 48H) © 2011 Nautilus Hyosung, Inc. All Rights Reserved.
  • Page 13 Cash and Check In Module Item Specification Remarks Vibration Transportation There should be no badness or problem of the functional operation for the final external appearance test after transport mode vibration. Frequency 5 ~ 100 Hz Acceleration Wave Random Displacement Overall RMS 0.69G Vibration Direction...

  • Page 14: Functional Description

    Stepping Motor Cassette CCM01 BOTTOM Drive Push Plate Position in Stepping Motor Check Cassette CCM02 BOTTOM Drive Guide Belt Position in Stepping Motor Check Cassette PRM01 Drive Ink Cleaning Module Stepping Motor © 2011 Nautilus Hyosung, Inc. All Rights Reserved.
  • Page 15 Cash and Check In Module Category Symbol Location Function Description SOLENOID FDM05 Drive Deposit in RT/A6 Cassette Push-Pull Solenoid FDM08 Drive receipt Notes Push-Pull Solenoid Retract/A6 Cassette FDM09 Drive to select Gate in a RT/A6 Push-Pull Solenoid Cassette AAM01 Drive Align Gate Swing Solenoid Electromagnetic component List BUNDLE...

  • Page 16: Sensor Arrangement Plan

    BUNDLE Detect the position of Notes Integral Sensor Press being Up or Down BDS17 BUNDLE Encoder Sensor Integral Sensor MOTOR_BDM06 BDS18 BUNDLE Detect the under position of Integral Sensor Low Speed Transport © 2011 Nautilus Hyosung, Inc. All Rights Reserved.
  • Page 17 Cash and Check In Module Specification Symbol Location Function Description High Default BCS01 Drive BC Module Algorithm Integral Sensor BCS02 Drive BC Module Algorithm BCS03 Detect Lock Open CIS1,UV CIS2,UV AAS02 Detect the position of aligning Integral Sensor point AAS03 Integral Sensor AAS05 Detect...
  • Page 18 Detect the time of 3Way2 Gate Integral Sensor counting Notes and receipting Notes FDS013 Detect the position A of 3Way2 Integral Sensor Gate FDS014 Detect the position B of 3Way2 Integral Sensor © 2011 Nautilus Hyosung, Inc. All Rights Reserved.
  • Page 19 Cash and Check In Module Specification Symbol Location Function Description High Default Gate FDS015 Detect the Notes entering to Detachable Escrow synchronizing Sensor Drum FDS016 Detect the Notes entering to Detachable RT/A6 Cassette Sensor FDS017 Detect selecting guide Integral Sensor RT/A6 FDS018 Detect the Notes entering to...
  • Page 20 Sensor PRS01 Detect the Notes entering to Integral Sensor PRT Module, and opening it PRS02 Detect the position of cleaning Integral Sensor Ink Cartridge PRS03 Detect position Integral Sensor Cartridge Sensor List © 2011 Nautilus Hyosung, Inc. All Rights Reserved.
  • Page 21 Cash and Check In Module AAS02, AAS03 AAS06 BCS01, 02 BDS08,09 FDS06 FDS01 BDS07 BDS05 BDS04 BDS03 BDS02 BDS01 CIS1,UV BDS18 FDS02~05 BDS06,1 CIS2,UV BCS03 RJS09 BDS12 BUNDLE BDS13 RJS05 BDS14 BDS11 RJS04 AAS08 RJS03 RJS07 RJS02 AAS05 RJS01 RJS06 BDS16 BDS15 RJS10 RJS08...

  • Page 22: Led & Switch Arrangement Plan

    Sign of condition in PRT Cartridge Section S/W01 Cash Cassette PP Action Switch SWITCH S/W02 Check Cassette PP Action Switch S/W03 Ink Setting Reset Switch Toggle Switch S/W04 Removing Escrow Module S/W05 Interlock Switch © 2011 Nautilus Hyosung, Inc. All Rights Reserved.
  • Page 23 Cash and Check In Module LED4 BUNDLE LED3 LED12 BEEP LED1 LED13 LED2 REJECT LED5 ESCROW LED8 LED7 S/W3 LED14 LED6 S/W4 LED16 LED15 LED9 CASH CHECK CASSETTE CASSETTE LED10 LED11 S/W1 S/W2 S/W5 LED & SWITCH Diagram...

  • Page 24: Device Channel Description

    Power status can be visually inspected by checking the Power LED in the Controller Board. However, more accurate information can be acquired through meters which measure the DC of the connector to see if the power supply is within the range of 24V±5% tolerance. © 2011 Nautilus Hyosung, Inc. All Rights Reserved.

  • Page 25: Controller Board Specifications

    Cash and Check In Module CONTROLLER BOARD SPECIFICATIONS...

  • Page 26: 교체 절차 For Field Technician

    RT/A6 Cassette See 3.1.8 CASH & CHECK See 3.1.9 Cassette MAIN PCBA See 3.1.10 Ink Cartridge Ink Cartridge See 3.1.11 Refer to Operator Manual Head Cleaner Cleaner Felt See 3.1.12 Felt Replacement List © 2011 Nautilus Hyosung, Inc. All Rights Reserved.

  • Page 27: Module 교체 방법

    Cash and Check In Module MODULE 교체 방법 WARNING: 1. Be sure to turn off the power before disassembly because there are concerns about injury. 2. Be sure to wear the protective equipment before disassembly because there are concerns about injury. 3.

  • Page 28: Bundle 교체 방법

    4. Remove 3 screws with a (+) Driver and separate the BUNDLE Module. 5. 조립은 분해의 역순으로 진행함. COVER_TOP_BUNDLE Screw: M3x6, P/N: 4060001173 P/N: 44651302 Screw: M4x8, P/N: 4650000155 SCM Upper Assy P/N: 7430001039 BUNDLE Module P/N: 7430001101 BUNDLE Module 교체 방법 © 2011 Nautilus Hyosung, Inc. All Rights Reserved.

  • Page 29: Scm 교체 방법

    Cash and Check In Module SCM 교체 방법 1. Remove 4 screws with a (+) Driver .and take off COVER_TOP. 2. Remove 2 screws with a (+) Driver and take off ASSY_BRKT_TENSION_1 as shown in Detail”A” 3. Open the upper unit of BC and keep it to finish disassembling SCM Module. 4.

  • Page 30: Bc 교체 방법

    5. 조립은 분해의 역순으로 진행함. BRACKET_CABLE_COVE P/N: 4010011861 Screw: M3x8, P/N: 44651406 Open Upper Unit Open Upper Unit of BC Module Screw: M4x8, P/N: 4650000155 BC Module P/N: 7430000905 BC Module 교체 방법 © 2011 Nautilus Hyosung, Inc. All Rights Reserved.

  • Page 31: Alg 교체 방법

    Cash and Check In Module ALG 교체 방법 1. Open the BM2 Module turning the BM2 Lock Lever as shown Fig. 2. Push the BM2 PL Lock Lever two times as shown in Fig, and then the BM2 Module is opened completely as shown in Fig.

  • Page 32: Recog 교체 방법

    7. 조립은 분해의 역순으로 진행함. Screw: M3x8, P/N : 44654302 Screw: M4x8, COVER_SIDE_DUMMY P/N : 4465100 P/N : 4650000155 RECOG Module P/N: 7430000907 Screw: M4x8, P/N : 4650000155 Transport Module RECOG Module 교체 방법 “OPEN” © 2011 Nautilus Hyosung, Inc. All Rights Reserved.

  • Page 33: Reject 교체 방법

    Cash and Check In Module REJECT 교체 방법 1. Remove 6 screws with a (+) Driver and Separate BUNDLE Module as shown in Fig. ☞ Refer to Bundle 교체 방법 2. Remove 4 screws with a (+) Driver and take off COVER_TOP as shown in Fig. 3.
  • Page 34 M3x8, P/N: 44651403 P/N: 44651403 ASSY_BRKT_TENSION_1 P/N: 7430001243 ASSY_GEAR_PULLEY P/N: 7430001241 Detail View “B” Detail View “C” ASSY_BRKT_TENSION_1 ASSY_GEAR_PULL Adjustment Screw ASSY_BRKT_TENSION_2 Fig. Detail “D” Detail View ”A” Screws Position REJECT Module © 2011 Nautilus Hyosung, Inc. All Rights Reserved.

  • Page 35: Escrow 교체 방법

    Cash and Check In Module ESCROW 교체 방법 NOTICE: ☞ Be careful not to injure the tape of escrow. 1. Remove 2 screws with a (+) Driver. 2. Separate ESCROW Module using the hand grip as shown in Fig. 3. 조립은 분해의 역순으로 함. ESCROW Module P/N: 7430001168 Screw:...

  • Page 36: Rt/A6 Cassette 교체 방법

    2. Take out the RT/A6 Cassette from the BM3 Module carefully, not to drop down it. 3. 조립은 분해의 역순으로 함. Key Lock (RT/A6 Cassette) RT/A6 Cassette P/N:7430000910 RT/A6 Module 교체 방법 © 2011 Nautilus Hyosung, Inc. All Rights Reserved.

  • Page 37: Cash & Check Cassette 교체 방법

    Cash and Check In Module CASH & CHECK Cassette 교체 방법 1. Insert the key in the Key Lock of CASH & CHECK and turn right as shown in Fig. 2. Take out CASH & CHECK Cassette as show in Fig. 3.

  • Page 38: Main Pcba, Usb Hub Pcba 교체 방법

    3. Remove 8 screws for MAIN_PCBA or 4 screws for USB_HUB_PCBA with a (+) Driver. 4. Separate the MAIN_PCBA and SHEET or USB_HUB_PCBA and SHEET as shown in Fig. 5. 조립은 분해의 역순으로 함. © 2011 Nautilus Hyosung, Inc. All Rights Reserved.
  • Page 39 Cash and Check In Module SHEET_MAIN_ PCBA P/N: 5765000016 P/N : 4465100 MAIN_PCBA P/N: 7760000124 P/N : 4465100 Screw: M3x8, P/N : 44671403 FRAME_BOTTOM_COVE P/N: 4010010964 SHEET_USB_HU P/N: 42400000180 P/N : 4465100 USB_HUB_PCBA P/N: 7490000019 P/N : 4465100 Screw: M4x8, Screw: M3x8, P/N: 44654302...

  • Page 40: Prt (Ink Cartridge) Module 교체 방법

    P/N: 44671403 P/N: 7430001057 Screw M3x8, 1EA P/N: 44671403 KNOB_PRT P/N: 4252000013 KNOB_4 P/N: 4380000026 Screw M3x8, 1EA P/N: 4650000099 Screw M3x8, 2EA P/N: 4650000099 COVER_PRT © 2011 Nautilus Hyosung, Inc. All Rights Reserved. P/N: PRT Module 교체 방법 4310000327...

  • Page 41: Felt Module And Cleaning Felt 교체 방법

    Cash and Check In Module FELT Module and Cleaning FELT 교체 방법 1. Check the Power “ON”, if it is “OFF”, turn it on. 2. Push BM3 Module in a yellow arrow direction completely as shown in Fig. ☞ Detail descriptions refer to Detail description 3.
  • Page 42 3. Change the new one by removing the tape. 4. Change Cleaning Felt and reassemble it in the reverse process. Step 1 Step 3 Step 2 Lock Lever Open Captive Screw Detail Description Felt Used Felt Remove Adaptor Felt © 2011 Nautilus Hyosung, Inc. All Rights Reserved.

  • Page 43: Ccim Unit 교체 방법

    Cash and Check In Module Felt Felt Adaptor Tape Side Changing Cleaning Felt CCIM UNIT 교체 방법 ☞ Refer to System Manual 1. Pull the rail mounting the CCIM completely. 2. Remove 2 screws with a (+) Driver as shown in Fig. 3.

  • Page 44: Troubleshooting

    Go to the Supervisor Screen through the Rear Operator Panel and check the error code. Using the Error Code List, identify the problem area and take basic actions at the branch. 6. Acquire and store Software Journal file & Trace file © 2011 Nautilus Hyosung, Inc. All Rights Reserved.

  • Page 45: Troubleshooting Procedure

    Cash and Check In Module TROUBLESHOOTING PROCEDURE 1. When arriving at the branch which reported the complaint, identify the problem focusing on module where trouble has been reported, based on the information briefed by the branch personnel. For further details, refer to Error code and Troubleshooting. If the problem lies in CCIM, move to the next step described as below.
  • Page 46 1. Connect TM and check the operation of each sensor. 2. If there is an error in the sensor, clean the sensor and test again. 3. If the sensor is still in error, replace the CCIM Controller Board. Controller Board Problem © 2011 Nautilus Hyosung, Inc. All Rights Reserved.
  • Page 47 Cash and Check In Module If the following conditions occur, replace the Controller Board with a new one since there seems to be a problem in the Controller Board. 1. When turning on the ATM power, the Green light of Power LED is off. 2.

  • Page 48: Mechanical Adjustment

    To change the Belt Tension, use the following method. Adjust the Tension by loosening the screw marked in the below picture with the (+) driver 조정 부위, 방법, 기준에 대하여는 계속 update 예정임 © 2011 Nautilus Hyosung, Inc. All Rights Reserved.

  • Page 49: Preventive Maintenance

    Cash and Check In Module Preventive Maintenance MAINTENANCE Standards of Part Replacement 1. Replacement Parts (need to be replaced as the life in the period of life): Pick up Roller Rubber 2. Every 2 years or million of separation number (The faster of the two) Inspection Standards Item...
  • Page 50 Sensors ※ M3 : Once every 3 months M6 : Once every 6 months NOTE: Be sure to check whether each sensor operates normally on TM after cleaning CCIM Sensor. © 2011 Nautilus Hyosung, Inc. All Rights Reserved.
  • Page 51 Cash and Check In Module Required tools Tool Name Picture (+) Driver (-) Driver Long Nose...

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