Club Car Carryall 1 2001 Owner's Manual
  1. Manuals
  2. Brands
  3. Club Car Manuals
  4. Utility Vehicle
  5. Carryall 1 2001
  6. Owner's manual

Club Car Carryall 1 2001 Owner's Manual

Hide thumbs Also See for Carryall 1 2001:
Table of Contents

Advertisement

Quick Links

Carryall 1
Carryall 2
Carryall 6
E
lectric
200 1
ehicles
V
Owner' s
Manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Carryall 1 2001 and is the answer not in the manual?

Questions and answers

Related Manuals for Club Car Carryall 1 2001

Summary of Contents for Club Car Carryall 1 2001

  • Page 1 Carryall 1 Carryall 2 Carryall 6 lectric 200 1 ehicles Owner’ s Manual...
  • Page 3 No other warranties, express or implied, are contained herein. Please complete and return the warranty registration card included in this manual. Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.
  • Page 4 2001 Carryall Electric Vehicle Owner’s Manual...
  • Page 5 FOREWORD Thank you for choosing Club Car. You have chosen the finest utility vehicle on the market; the vehicle most widely recognized as the industry leader in vehicle efficiency and long-lasting value. Please protect your investment and ensure that your Carryall vehicle(s) provides years of reliable, superior performance by filling out and returning your Warranty Registration Card (located between the last page and back cover of this manual), and by reading and following the maintenance instructions in this manual.
  • Page 6 Safety signs like you see above may at first seem shocking, but their impact is mild compared with the reality of severe personal injury. Your safety and satisfaction are of the utmost importance to Club Car. That is why before operating the vehicle, we urge you to review the information in this manual.

  • Page 7: Table Of Contents

    TABLE OF CONTENTS Safety Details ..............General Warnings .

  • Page 8: Safety Details

    If any of the operation or warning decals on the vehicle become damaged, have been removed, or cannot be easily read, they should be replaced immediately to avoid possible property damage, personal injury, or death. Contact your Club Car distributor/dealer. DANGER •...

  • Page 9: General Warnings

    General Warnings GENERAL WARNINGS The safety procedures listed must be followed whenever the vehicle is being operated, repaired, or serviced. Other specific warnings appear throughout this manual and on the vehicle. DANGER • BATTERY VAPORS – FLAMMABLE! EXPLOSIVE! DO NOT SMOKE. KEEP SPARKS AND FLAMES AWAY FROM VEHICLE AND SERVICE AREA.

  • Page 10: Vehicle Feature Identification - Carryall 1 And Carryall 2

    Vehicle Feature Identification CARRYALL 1 AND CARRYALL 2 OPERATING INSTRUCTIONS WARNING • Read Owner's Manual and safety warnings located on dash panel prior to driving. • Study and understand controls. ROLLOVER OR FALLING OFF MAY CAUSE DEATH. • Make sure wheels are turned in desired direction. •...
  • Page 11 Vehicle Feature Identification CARRYALL 1 AND CARRYALL 2 DANGER / POISON FLUSH EYES IMMEDIATELY SULFURIC WITH WATER ACID SHIELD • SPARKS CAN CAUSE EYES • FLAMES MEDICAL EXPLOSIVE BLINDNESS OR • SMOKING HELP GASES SEVERE BURNS CAN CAUSE FAST BLINDNESS OR INJURY KEEP OUT OF THE REACH OF CHILDREN –...

  • Page 12: Vehicle Feature Identification - Carryall 6

    Vehicle Feature Identification CARRYALL 6 WARNING ROLLOVER OR FALLING OFF MAY CAUSE DEATH. • Before using vehicle, read operating instructions. • Remain seated and hold on to seat handle while moving. • Do not start vehicle until all occupants are seated. •...
  • Page 13 Vehicle Feature Identification CARRYALL 6 OPERATING INSTRUCTIONS • Read Owner's Manual and safety warnings located on dash panel prior to driving. • Study and understand controls. • Make sure wheels are turned in desired direction. • Turn key to “ON” position and be sure nothing is in your path. •...

  • Page 14: General Information

    Use the following checklist as a guide to inspect your new vehicle. It may also be used in conjunction with the Periodic Service Schedule (page 24). Any problems should be corrected only by a Club Car distributor/dealer or a trained technician.

  • Page 15: Controls And Indicators

    After you have familiarized yourself with the vehicle’s controls and have read and understood the driving instructions, take the vehicle for a test drive. Use the following checklist as a guide to inspect your new vehi- cle. Any problems should be corrected only by a Club Car distributor/dealer or a trained technician. All vehicles •...
  • Page 16 R (REVERSE), to operate vehicle in reverse. When the handle is in the straight up, or N (NEUTRAL) position, vehicle will not operate. Club Car vehicles operate at reduced speed in reverse. The reverse buzzer will sound as a warning when the Forward/Reverse handle is in REVERSE.
  • Page 17 30 minutes. However, the vehicle should be charged at the first opportunity. If the warning light illuminates and the vehicle is unable to operate for 30 minutes, have your Club Car distribu- tor/dealer check the vehicle for a possible battery or electrical system problem.

  • Page 18: Driving Instructions

    16 hours and the batteries are not sufficiently charged. See PowerDrive Charger Owner’s Man- ual. This indicates an abnormal charge cycle. The charger and batteries should be checked by your Club Car distributor/dealer. • The warning light will repeatedly illuminate for 10 seconds, with 4 second intervals during a charge cycle (DC plug is still connected) if AC power to the charger is interrupted.
  • Page 19 Driving Instructions WARNING • AVOID STOPPING A LOADED VEHICLE ON A HILL. IF A LOADED VEHICLE MUST BE STOPPED ON A HILL, AVOID SUDDEN STARTS OR ROLLING BACKWARDS AND STOPPING SUDDENLY. FAILURE TO HEED THIS WARNING COULD RESULT IN OVERTURNING THE VEHICLE. •...

  • Page 20: Bed Latch

    Bed Latch CAUTION • WHEN STOPPED ON A HILL, USE THE BRAKE PEDAL TO HOLD YOUR POSITION. DO NOT USE THE ACCELERATOR PEDAL. To stop vehicle, release the accelerator pedal and depress the brake pedal until vehicle comes to a complete stop.

  • Page 21: Loading And Unloading

    Loading and Unloading The Carryall 6 is equipped with a manual prop rod. When lifting the bed of a Carryall 6 vehicle, remove the prop rod from the clip and engage the prop rod. DANGER • USE CAUTION WHEN WORKING UNDER BED. BE SURE PROP ROD IS SECURE. OTHERWISE THE BED WILL FALL, RESULTING IN SEVERE PERSONAL INJURY OR DEATH.

  • Page 22: Towing With The Vehicle

    Towing with the Vehicle WARNING • DO NOT EXCEED THE RATED CAPACITY OF THE VEHICLE. RATED CAPACITY IS FOR LEVEL SURFACES ONLY. • OVERLOADING CAN AFFECT VEHICLE HANDLING OR CAUSE COMPONENT FAILURE, RESULTING IN LOSS OF CONTROL OF VEHICLE AND POSSIBLE SEVERE PERSONAL INJURY.

  • Page 23: Transporting On A Trailer

    Transporting on a Trailer TRANSPORTING ON A TRAILER Because towing another Club Car vehicle or trailer can have adverse effects on vehicle handling, be espe- cially cautious when towing with a Carryall vehicle. Total vehicle capacity, including the tow vehicle load rating and the gross weight of the vehicle with a trailer being towed should not exceed 800 lb.

  • Page 24: Maintenance

    This will prevent further damage to the vehicle and avoid the possibility of injury due to unsafe conditions. Contact a local Club Car distributor/dealer to perform all repairs and semiannual and annual periodic service. WARNING •...

  • Page 25: Daily Pre-Operation Safety Checklist

    Daily Pre-Operation Safety Checklist WARNING • BE SURE ALL PERSONS ARE CLEAR OF THE VEHICLE WHEN LIFTING A CARGO BED EQUIPPED WITH A TAILGATE RAMP. • DO NOT REMOVE PROP ROD OR CLOSE BED UNTIL ALL PERSONS ARE CLEAR OF THE BED AREA.
  • Page 26 Periodic Service Schedule PERIODIC SERVICE SCHEDULE REGULAR INTERVAL SERVICE Daily Service by Owner Batteries Charge batteries (after each use only). Check electrolyte level. Add water as necessary per Weekly Service by Owner Batteries the maintenance and service supplement. See Section 13 – Batteries. Wash battery tops and clean terminals with baking Batteries soda/water solution.

  • Page 27: Periodic Lubrication Schedule

    SERVICE PLACE RECOMMENDED LUBRICANT Brake Pedal shaft bearings Dry Moly Lube – Club Car Part No. 1012151 Brake Linkage and Pivots Dry Moly Lube – Club Car Part No. 1012151 Accelerator push rod pivots and mounts Dry Moly Lube – Club Car Part No. 1012151...
  • Page 28 Periodic Lubrication Schedule FLOORBOARD † † † NOT APPLICABLE TO VEHICLES EQUIPPED WITH MCOR. Figure 14 Carryall 1 Electric Vehicle Lubrication Points FLOORBOARD † NOT APPLICABLE TO CARRYALL 6 ELECTRIC VEHICLES. † NOT APPLICABLE TO VEHICLES EQUIPPED WITH MCOR. Figure 15 Carryall 2 and 6 Electric Vehicle Lubrication Points 2001 Carryall Electric Vehicle Owner’s Manual...

  • Page 29: Vehicle Capacities

    Solid State controller vehicle, it is necessary to understand the electrical circuitry and the func- tions of all components in the system. Therefore, if any repair or servicing needs to be performed, we recom- mend that it be performed by an authorized Club Car distributor/dealer using Club Car OEM parts. BATTERIES Read DANGER and WARNING on page 7.
  • Page 30 Batteries WARNING • WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION WHEN SERVICING THE VEHICLE. • USE INSULATED TOOLS WHEN WORKING AROUND BATTERIES OR ELECTRICAL CONNECTIONS. CAUTION • ON ALL VEHICLES, TURN OFF ALL ACCESSORIES BEFORE CHARGING BATTERIES. NOTE • RECYCLE OR DISPOSE OF DISCARDED BATTERIES IN ACCORDANCE WITH LOCAL, STATE, AND FEDERAL REGULATIONS.

  • Page 31: Battery Charger

    LOCATED AT THE HIGHEST POINT OF THE ROOF. CONTACT A LOCAL HVAC ENGINEER. WARNING • ONLY TRAINED TECHNICIANS SHOULD REPAIR OR SERVICE THE CHARGER. CONTACT A CLUB CAR DISTRIBUTOR/DEALER. • EACH CHARGER SHOULD HAVE ITS OWN DEDICATED 15 OR 20 AMPERE SEPARATELY PROTECTED (CIRCUIT BREAKER OF FUSE) SINGLE PHASE BRANCH CIRCUIT, IN ACCORDANCE WITH ALL APPLICABLE ELECTRICAL CODES FOR THE LOCATION.
  • Page 32 Battery Charger WARNING • DO NOT USE AN ADAPTER TO PLUG THE CHARGER WITH A THREE-PRONG PLUG INTO A TWO-PRONG OUTLET. IMPROPER CONNECTION OF THE EQUIPMENT-GROUNDING CONDUCTOR CAN RESULT IN A FIRE OR AN ELECTRICAL SHOCK. • AN EXTENSION CORD OR ELECTRICAL OUTLET MUST ACCEPT A THREE-PRONG PLUG. EXTENSION CORD SHOULD BE A THREE-WIRE NO.
  • Page 33 Battery Charger NOTE • BECAUSE THE POWERDRIVE CHARGER HAS A STORAGE CHARGE FEATURE THAT AUTOMATICALLY CHECKS AND RECHARGES THE BATTERIES AS NECESSARY EVERY 15 DAYS, IT CAN REMAIN PLUGGED TO A POWERDRIVE VEHICLE THROUGHOUT THE STORAGE PERIOD. • SHORTLY AFTER CHARGING HAS BEGUN, THE POWERDRIVE CHARGER WILL SHUT OFF IN ORDER TO RUN A SELF-DIAGNOSTIC PROGRAM (AMMETER WILL DROP TO 0).
  • Page 34 Batteries should be put on charge even if they have been used for only a short time, i.e., 10 minutes. The charger is automatic and will turn off when batteries are fully charged. If the charger does not seem to be operating properly, or if the batteries seem weak, contact a local Club Car distributor/dealer. PLUG AND RECEPTACLE Carryall 1 and Carryall 2 Vehicles: The charger cord, plug, and receptacle are wear items and should be inspected daily.

  • Page 35: Cleaning The Vehicle

    Club Car does not recommend any type of pressure washer or steam cleaning. Such a process will expose electrical components to moisture. Moisture entering electrical components can result in water damage and subsequent component failure.

  • Page 36: Subsequent Owner Registration

    In the event a vehicle is bought used from another individual or from a distributor/dealer, we strongly urge the new owner to reregister the vehicle with Club Car. This will enable us to contact you if the need arises. Please send your name, address, and serial number(s) of the vehicle(s) to Club Car, Inc., P.O. Box 204658, Augusta, Georgia 30917-4658, ATTN: Vehicle Registration.
  • Page 37 Vehicle Specifications SPECIFICATIONS Carryall 1 Carryall 2 Carryall 6 38.5 in. 38.5 in. 38.5 in. Rear Wheel Tread (98 cm) (98 cm) (98 cm) 530 lb. 637 lb. 768 lb. Weight: Standard electric vehicle (without batteries) (240 kg) (289 kg) (348 kg) 12-15 mph 12-15 mph...
  • Page 38 CLUB CAR’s liability under this limited warranty, or in any action whether based upon warranty, contract, negligence, strict product liability or otherwise, shall be the repair or replacement, at CLUB CAR’s option, of the vehicle or component thereof that CLUB CAR deems to be defective. Replacement shall mean furnishing, during the applicable limited warranty period, a new vehicle or factory-reconditioned vehicle or component thereof which is identical or reasonably equivalent to the warranted product or component at no cost to the purchaser.
  • Page 39 Onboard Computer, whichever first occurs, from the date of purchase. The battery should be returned to an authorized CLUB CAR distributor or dealer with evidence of proof of purchase date and number of rounds, freight prepaid. CLUB CAR reserves the right to test and recharge any battery returned for adjustment, and to verify number of rounds played by accessing information contained in the PowerDrive System 48 or PowerDrive Plus Onboard Computer.
  • Page 40 Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, CLUB CAR does not warrant that its PowerDrive battery is suitable for use in any application other than in its products. As in the use of any battery, a prudent owner will read and study the charger owner’s manual, the electric vehicle owner’s manual, the operator...
  • Page 41 Warranties expressed herein and any implied warranties null and void and same are hereby excluded. Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, CLUB CAR does not warrant that the PowerDrive Charger is suitable for use in any application other than its PowerDrive System 48 and PowerDrive Plus products.
  • Page 42 4) Vehicles charged by systems other than the CLUB CAR PowerDrive Charger. Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, CLUB CAR does not warrant that the Computer or Controller is suitable for use in any application other than its PowerDrive System 48 and PowerDrive Plus products.
  • Page 44 Manual No. 102189804 Edition Code 0800B00000 Carryall/Electric Club Car, Inc., P.O. Box 204658 Augusta, GA 30917-4658...

This manual is also suitable for:

Carryall 2 2001Carryall 6 2001

Table of Contents