Read, understand, and obey all instructions and safety precautions in this manual to prevent the risk of personal injury or property damage. Club Car recommends owners that rent or loan vehicles make sure operators read this manual before vehicle operation.
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APPROVED DEALERS AND DISTRIBUTORS Club Car’s customer support system offers fast and courteous service. Speak with your dealer or distributor for: • Accessories • Technical Advice • Publications • Warranty Work • Replacement Parts To find your nearest dealer or distributor: •...
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LIABILITY AND VEHICLE DESIGN CHANGES Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual. Club Car reserves the right to make design changes to vehicles without obligation to make these changes on units previously sold.
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This manual contains proprietary information that is protected by copyright. All rights are reserved. Express written consent of Club Car, LLC is necessary to photocopy, replicate, or translate this manual. The information contained in this publication is subject to change without notice.
Dimensions ............................32 Performance............................32 Tires ..............................32 Gasoline Engine ........................... 32 Battery ..............................33 Noise And Vibration ..........................33 Transaxle.............................. 33 Vehicle Weights And Load Capacities....................33 ONWARD 4 PASSENGER LIFTED GASOLINE Page v Operators Manual TPCC01BW00EN019 (Edition B)
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Prepare The Vehicle To Be Towed......................70 Towing A Trailer Or Vehicle ........................70 Tow The Vehicle With Approved Tow Vehicle ..................70 Vehicle Transport Preparation ......................71 Vehicle Transport Recovery ......................... 71 ONWARD 4 PASSENGER LIFTED GASOLINE Page vi Operators Manual TPCC01BW00EN019 (Edition B)
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California Evaporative Emission Control Warranty Statement ............84 Your Warranty Rights And Obligations................... 84 Manufacturer’s Warranty Coverage....................84 Owner’s Warranty Responsibilities ....................84 Defects Warranty Coverage ......................85 Evaporative Emissions Warranty Parts List ................... 86 ONWARD 4 PASSENGER LIFTED GASOLINE Page vii Operators Manual TPCC01BW00EN019 (Edition B)
Any vehicle can be used in a variety of usages outside of the manufacturer’s intent. Club Car cannot anticipate and warn for every possible usage condition. Therefore, the operator must exercise good sense and judgement and must operate the vehicle in an appropriate manner for the way in which the vehicle is being used.
A NOTICE identifies a hazardous situation which could result in property damage. SAFETY COMMITTEE If the vehicle is rented or part of a fleet, Club Car recommends a safety committee. The primary concern of the safety committee is safe vehicle operation. Safety committee objectives include: •...
Use a soft moist cloth to clean the decals. Do not use solvents, gasoline, or other chemicals to clean the decals. Do not pressure wash decals. ONWARD 4 PASSENGER LIFTED GASOLINE Page 12 Operators Manual...
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• Engage park brake to lock wheels. • Set the FNR control to NEUTRAL (N). • Turn the key to OFF and remove key. 1. Excessive Speed Warning Decal 2. Operating Instructions Decal ONWARD 4 PASSENGER LIFTED GASOLINE Operators Manual Page 13 TPCC01BW00EN019 (Edition B)
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• Do not contact positive (+) battery post or cable 47586191001 to frame. • Disconnect negative (–) cable first. • Negative (–) frame ground. 102517901 7. Vehicle Compliance Decal 8. Frame Ground Warning Decal ONWARD 4 PASSENGER LIFTED GASOLINE Page 14 Operators Manual TPCC01BW00EN019 (Edition B)
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• Children requiring a child safety seat must not ride in the vehicle. WARNING • Do not leave children unattended in the vehicle at any time. 105267501 15. Children Unattended Warning Decal ONWARD 4 PASSENGER LIFTED GASOLINE Page 15 Operators Manual TPCC01BW00EN019 (Edition B)
SUBMERGED, REPLACE THE BATTERY BEFORE CHARGING OR USE. LOOSE BATTERY WIRES CAN CAUSE A FIRE, PROPERTY DAMAGE, OR SERIOUS PERSONAL INJURY. MAKE SURE THAT ALL BATTERY WIRES AND TERMINALS ARE CLEAN AND TIGHTENED CORRECTLY. ONWARD 4 PASSENGER LIFTED GASOLINE Page 16 Operators Manual TPCC01BW00EN019 (Edition B)
(WEEE) symbol printed on them must be collected and recycled separately from other waste. Do not discard lead-acid batteries as municipal waste. Speak with your dealer or distributor on how to correctly recycle lead-acid batteries. ONWARD 4 PASSENGER LIFTED GASOLINE Page 17 Operators Manual...
WARNING LIGHT STAYS ON CAN CAUSE PERMANENT ENGINE DAMAGE. ADD ENGINE OIL IMMEDIATELY WHEN THE LOW OIL WARNING LIGHT STAYS ON. The low oil warning light gives a visual indication of an oil level problem. ONWARD 4 PASSENGER LIFTED GASOLINE Page 20 Operators Manual TPCC01BW00EN019 (Edition B)
CONDITION Normal Operation Normal operation when the key switch is set to ON. (THREE SECONDS) There is an engine fault code. Speak with your local dealer or distributor. ONWARD 4 PASSENGER LIFTED GASOLINE Operators Manual Page 21 TPCC01BW00EN019 (Edition B)
HAZARD LIGHT SWITCH The hazard light switch controls the operation of POSITION FUNCTION the hazard lights. Move the turn signal switch up or down to turn off the hazard lights. ONWARD 4 PASSENGER LIFTED GASOLINE Operators Manual Page 25 TPCC01BW00EN019 (Edition B)
Some electrical accessories operate independently of the key switch. Normal position when the vehicle is in use. Electrical power from the battery is available to power the engine, engine starter, and electrical systems. ONWARD 4 PASSENGER LIFTED GASOLINE Page 26 Operators Manual TPCC01BW00EN019 (Edition B)
The park brake is a variable position control that is used to make sure that a vehicle does not move while parked. Push the park brake firmly to engage the park brake. To disengage the park brake, push the accelerator or brake pedal. ONWARD 4 PASSENGER LIFTED GASOLINE Operators Manual Page 27 TPCC01BW00EN019 (Edition B)
TURN SIGNAL LEVER The turn signal lever controls the operation of the POSITION FUNCTION turn signal lights. The turn signal light will flash when turned on. Down Left Center Right ONWARD 4 PASSENGER LIFTED GASOLINE Page 28 Operators Manual TPCC01BW00EN019 (Edition B)
USB receptacle is not for the movement of data. The USB receptacle will only operate when a shielded USB cord is connected. When the USB receptacle is not in use, remove the shielded USB cord to prevent battery discharge. ONWARD 4 PASSENGER LIFTED GASOLINE Page 30 Operators Manual...
800 lb (363 kg) Maximum Occupant Capacity 150 lb (68 kg) Maximum Cargo Capacity 150 lbf (667 N) Maximum Trailer Tongue Weight 600 lb (272 kg) Maximum Gross Trailer Weight ONWARD 4 PASSENGER LIFTED GASOLINE Operators Manual Page 33 TPCC01BW00EN019 (Edition B)
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The maximum gross vehicle weight is the vehicle weight plus the vehicle rated Vehicle Weight capacity. Maximum Gross Vehicle The maximum gross vehicle combination weight is the maximum gross vehicle Combination weight plus the gross trailer weight. Weight ONWARD 4 PASSENGER LIFTED GASOLINE Page 34 Operators Manual TPCC01BW00EN019 (Edition B)
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SERIOUS PERSONAL INJURY. OPERATE THE VEHICLE SLOWLY IN TURNS. UNINTENDED VEHICLE OPERATION CAN CAUSE SERIOUS PERSONAL INJURY OR DEATH. BEFORE LEAVING THE VEHICLE OR DURING VEHICLE MAINTENANCE, DISABLE THE VEHICLE. ONWARD 4 PASSENGER LIFTED GASOLINE Page 36 Operators Manual TPCC01BW00EN019 (Edition B)
If the vehicle is removed from operation, speak with your dealer or distributor for maintenance and repairs. ONWARD 4 PASSENGER LIFTED GASOLINE Operators Manual Page 37 TPCC01BW00EN019 (Edition B)
• When the key switch is set to ON, the MIL will turn on for 3 seconds. If the Indicator Light MIL stays on, speak with your local dealer or distributor. (MIL) Vehicle Performance • Do a vehicle performance inspection. Inspection ONWARD 4 PASSENGER LIFTED GASOLINE Page 38 Operators Manual TPCC01BW00EN019 (Edition B)
Release the accelerator pedal. Make sure: 11.A The accelerator pedal goes back to its initial position. 11.B The engine stops. Slowly push the brake pedal. Stop the vehicle. Release the brake pedal. ONWARD 4 PASSENGER LIFTED GASOLINE Operators Manual Page 39 TPCC01BW00EN019 (Edition B)
• Forward / Neutral / Reverse control (FNR) is set to N. • The park brake is set. • The accelerator pedal is not pushed. • The vehicle is at a full stop. To start the engine: ONWARD 4 PASSENGER LIFTED GASOLINE Page 40 Operators Manual TPCC01BW00EN019 (Edition B)
FAILURE TO DECREASE THE VEHICLE SPEED WHEN IN REVERSE WARNING CAN CAUSE PROPERTY DAMAGE, SERIOUS PERSONAL INJURY, OR DEATH. DECREASE THE VEHICLE SPEED WHEN IN REVERSE AND PREVENT SUDDEN STOPS. ONWARD 4 PASSENGER LIFTED GASOLINE Page 41 Operators Manual TPCC01BW00EN019 (Edition B)
OR DEATH. PREVENT STOPPING ON A HILL WHEN TOWING OR WITH A LOADED VEHICLE. IF A VEHICLE WITH A LOAD IS STOPPED ON A HILL, PREVENT SUDDEN STARTS, ROLLING BACKWARD, AND SUDDEN STOPS. ONWARD 4 PASSENGER LIFTED GASOLINE Page 42 Operators Manual TPCC01BW00EN019 (Edition B)
• Always examine the terrain carefully before driving on a slope. Do not drive on a slope with slippery or loose surfaces. • Keep your feet on the floorboard. • Continue at a stable rate of speed. Do not accelerate quickly. ONWARD 4 PASSENGER LIFTED GASOLINE Operators Manual Page 43 TPCC01BW00EN019 (Edition B)
• Drive slowly and use caution when operating on unfamiliar terrain. Not all obstacles are immediately visible. • Do not drive over large obstacles such as large rocks and fallen trees. ONWARD 4 PASSENGER LIFTED GASOLINE Page 44 Operators Manual...
Precautions when driving through water is unavoidable: • Decrease the vehicle speed. • Use extreme caution. • Do not drive through water that is more than 3 inches (7.62 cm) deep. ONWARD 4 PASSENGER LIFTED GASOLINE Page 45 Operators Manual TPCC01BW00EN019 (Edition B)
Vehicle speed should never exceed 5 mph (8 km/h) when towing loads in rough terrain, while cornering, or while climbing or going down a hill. ONWARD 4 PASSENGER LIFTED GASOLINE Page 46 Operators Manual...
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WIRING AND WIRE HARNESS ARE CORRECTLY ROUTED AND ATTACHED. FAILURE TO CORRECTLY ROUTE AND ATTACH THE WIRING COULD RESULT IN VEHICLE MALFUNCTION, PROPERTY DAMAGE, SERIOUS PERSONAL INJURY, OR DEATH. ONWARD 4 PASSENGER LIFTED GASOLINE Page 48 Operators Manual TPCC01BW00EN019 (Edition B)
The seats of the vehicle will last longer with proper cleaning. Use a solution of 10% liquid soap and warm water applied with a soft cloth. Use a soft bristle brush to remove embedded dirt. ONWARD 4 PASSENGER LIFTED GASOLINE Operators Manual...
Do the Daily Vehicle Performance Inspection. Daily Examine the engine oil level. Examine the tire pressure. Monthly Examine the engine cooling air intake. Clean as necessary. Clean the vehicle. ONWARD 4 PASSENGER LIFTED GASOLINE Page 50 Operators Manual TPCC01BW00EN019 (Edition B)
AIR FILTER REMOVAL Before the air filter is removed: • Disable the vehicle. To remove the air filter: Remove the air cleaner cover (2). Remove the air filter (3). ONWARD 4 PASSENGER LIFTED GASOLINE Page 51 Operators Manual TPCC01BW00EN019 (Edition B)
Before the engine oil is examined: • Disable the vehicle. To examine the engine oil: Remove the dipstick (1). Make sure that there is oil on the dipstick. Install the dipstick. ONWARD 4 PASSENGER LIFTED GASOLINE Page 52 Operators Manual TPCC01BW00EN019 (Edition B)
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AND DAMAGE THE ENGINE. DO NOT EXCEED THE RECOMMENDED ENGINE OIL CAPACITY. Before the engine oil is replaced: • Disable the vehicle. • Disconnect the battery. To replace the engine oil: ONWARD 4 PASSENGER LIFTED GASOLINE Operators Manual Page 53 TPCC01BW00EN019 (Edition B)
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Clean the oil drain plug. Examine the gasket on the oil drain plug for damage. Replace if necessary. Install the oil drain plug and tighten to 13 lb·ft (18 N·m). ONWARD 4 PASSENGER LIFTED GASOLINE Page 54 Operators Manual TPCC01BW00EN019 (Edition B)
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TOO MUCH ENGINE OIL CAN DECREASE ENGINE PERFORMANCE NOTICE AND DAMAGE THE ENGINE. DO NOT EXCEED THE RECOMMENDED ENGINE OIL CAPACITY. Before engine oil is added: • Disable the vehicle. To add engine oil: ONWARD 4 PASSENGER LIFTED GASOLINE Page 55 Operators Manual TPCC01BW00EN019 (Edition B)
VEHICLE WHEN FUEL IS SPILLED. CORRECTLY CLEAN THE SPILLED FUEL. FUEL IS TOXIC. DO NOT SIPHON FUEL FROM THE VEHICLE. FUEL IS TOXIC. KEEP FUEL OUT OF REACH OF CHILDREN. ONWARD 4 PASSENGER LIFTED GASOLINE Page 56 Operators Manual TPCC01BW00EN019 (Edition B)
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Lift the seat bottom. Remove the fuel fill cap (1). Fill the fuel tank with the recommended fuel. Install and tighten the fuel fill cap. Lower the seat bottom. ONWARD 4 PASSENGER LIFTED GASOLINE Page 57 Operators Manual TPCC01BW00EN019 (Edition B)
Place the jack in the center of the lift point. Lift the front of the vehicle. Put jack stands under the frame rails. Lower the vehicle onto the jack stands. ONWARD 4 PASSENGER LIFTED GASOLINE Page 58 Operators Manual TPCC01BW00EN019 (Edition B)
Lower the vehicle onto the jack stands. LOWER THE VEHICLE LOWER THE FRONT OF THE VEHICLE Before the front of the vehicle is lowered: • Use a jack rated for the vehicle. ONWARD 4 PASSENGER LIFTED GASOLINE Operators Manual Page 59 TPCC01BW00EN019 (Edition B)
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Remove the jack stands. Lower the vehicle. LOWER THE REAR OF THE VEHICLE Before the rear of the vehicle is lowered: • Use a jack rated for the vehicle. ONWARD 4 PASSENGER LIFTED GASOLINE Page 60 Operators Manual TPCC01BW00EN019 (Edition B)
Remove the jack stands. Lower the vehicle. SPARK PLUG SPARK PLUG REMOVAL Before the spark plug removal: • Disable the vehicle. • Disconnect the battery. Clean the spark plug area. ONWARD 4 PASSENGER LIFTED GASOLINE Operators Manual Page 61 TPCC01BW00EN019 (Edition B)
Adjust to meet the recommended tire pressure. Note: Go to the approved wheel and tire assemblies matrix on http://www.clubcar.com information regarding tire type, inflation pressure, and lug nut torque. ONWARD 4 PASSENGER LIFTED GASOLINE Page 62 Operators Manual TPCC01BW00EN019 (Edition B)
Tighten the lug nuts to the recommended torque specification. Note: Go to the approved wheel and tire assemblies matrix on http://www.clubcar.com information regarding tire type, inflation pressure, and lugnut torque. Install the wheel cover. ONWARD 4 PASSENGER LIFTED GASOLINE Operators Manual Page 63 TPCC01BW00EN019 (Edition B)
• Only use an automotive-type 12-volt battery charger rated at 10 amps or less. Disable the vehicle. Turn off all accessories. Follow the battery charger manufacturer’s instructions and cautions. ONWARD 4 PASSENGER LIFTED GASOLINE Page 66 Operators Manual TPCC01BW00EN019 (Edition B)
OR SERIOUS PERSONAL INJURY. MAKE SURE THAT ALL BATTERY WIRES AND TERMINALS ARE CLEAN AND TIGHTENED CORRECTLY. Tighten the hardware to 41 lb·in (4.3 N·m). Apply battery terminal protector spray to the battery terminals. ONWARD 4 PASSENGER LIFTED GASOLINE Operators Manual Page 67 TPCC01BW00EN019 (Edition B)
Transport And Tow Battery Electrical Connection TRANSPORT AND TOW ONWARD 4 PASSENGER LIFTED GASOLINE Operators Manual Page 69 TPCC01BW00EN019 (Edition B)
Use only a Club Car approved tow kit. Prepare the vehicle to be towed. Use a Club Car approved tow kit to tow the vehicle. Tow the trailer or vehicle under 5 mph (8 km/h). TOW THE VEHICLE WITH APPROVED TOW VEHICLE...
Prepare the vehicle to be towed. Use a Club Car approved tow kit to tow the vehicle. Use an approved tow vehicle to tow the vehicle. Tow the vehicle under 5 mph (8 km/h).
Remove all cargo and personal items. Fill the fuel tank. Add a fuel stabilizer. Refer to the fuel stabilizer manufacturer’s instructions. Disconnect the fuel vent line from the fuel tank vent nipple. ONWARD 4 PASSENGER LIFTED GASOLINE Page 74 Operators Manual TPCC01BW00EN019 (Edition B)
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Adjust pressure in each tire to the recommended tire pressure. Note: Go to the approved wheel and tire assemblies matrix on http://www.clubcar.com information regarding tire type, inflation pressure, and lugnut torque. Clean the vehicle. ONWARD 4 PASSENGER LIFTED GASOLINE Page 75 Operators Manual TPCC01BW00EN019 (Edition B)
Have a trained technician lubricate the vehicle. Do a daily pre-operation safety checklist. Do a vehicle performance inspection. ONWARD 4 PASSENGER LIFTED GASOLINE Page 76 Operators Manual TPCC01BW00EN019 (Edition B)
Club Car will provide only the replacement parts or components. If the warranty registration form is not completed and returned to Club Car at the time of the original retail sale, the Purchaser must provide proof of date of purchase with any warranty claim.
EXCLUSIONS Excluded from any Club Car warranty is damage to a vehicle or component resulting from a cause other than a defect including poor maintenance, neglect, abuse, accident and collision, maintenance adjustments, unreasonable or unintended strain or use, improper installation of accessories, installation of parts or accessories that are not original equipment including Club Car approved or non- approved GPS systems, non-approved alteration, and acts of God.
Purchaser. Club Car makes no other representation or warranty of any kind, and no representative, employee, distributor or dealer of Club Car has the authority to make or imply any representation, promise or agreement, which in any way varies the terms of this warranty.
EPA regulations during its warranty period. For the components listed under Parts Covered, the service dealer authorized by Club Car will, at no cost to you, make the necessary diagnosis, repair, or replacement necessary to ensure that the engine complies with applicable EPA regulations.
United States Of America WARRANTY SERVICE To obtain warranty service, take your engine to the nearest authorized Club Car service dealer. Bring your sales receipts indicating date of purchase for this engine. The service dealer authorized by Club Car will perform the necessary repairs or adjustments within a reasonable amount of time and furnish...
Club Car recommends that you retain all receipts covering maintenance on your engine, but Club Car cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
If other than the parts authorized by Club Car are used for maintenance replacements or for the repair of components affecting emission control, you should assure yourself that such parts are warranted by their manufacturer to be equivalent to the parts authorized by Club Car in their performance and durability.
Club Car’s application for certification with CARB. The warranty period begins on the date the engine or equipment is delivered to an ultimate purchaser or first placed into service.
Club Car will not be liable to warrant failures of warranted parts caused by the use of a non-exempted add-on or modified part.
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Warranties California Evaporative Emission Control Warranty Statement • Valves, hosing, tubing, fittings, seals, gaskets, clamps, and fittings as they relate to the evaporative emissions control system. ONWARD 4 PASSENGER LIFTED GASOLINE Operators Manual Page 87 TPCC01BW00EN019 (Edition B)
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Publication Part Number TPCC01BW00EN019 Edition Code Club Car, LLC www.clubcar.com Phone 1 706 258 2225 P.O. Box 204658 1 800 ClubCar Augusta, GA 30917-4658 1 706 863 5858...
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