Volvo Penta V8-350 Operator's Manual
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Volvo Penta V8-350 Operator's Manual

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OPERATOR'S MANUAL
V8-350, V8-380

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  • Page 1 OPERATOR’S MANUAL V8-350, V8-380...
  • Page 2 .‫شهرً ا من بعد التسليم‬ /http:// manual.volvopenta.com/coupon Volvo Penta ‫إذا كان الوصول إلى اإلنترنت غير متاح، فالرجاء االتصال بوكيل‬ CALIFORNIA PROPOSITION 65 WARNING Engine exhaust, some of its constituents, and a broad range of engine parts are known to the State of California to cause cancer, birth defects, and other re- productive harm.

  • Page 3: Table Of Contents

    Introduction ....................16 Warranty Information ................16 Owner’s Identification Card ..............16 Volvo Penta Dealer Network ..............16 Volvo Penta on the Internet ..............17 Customer Relations ................. 17 Volvo Penta Action Service ..............17 Instruments and Controls ................ 19 Ignition Lock ..................
  • Page 4 Safety and Preventative Maintenance Checklists ........72 Scheduled Maintenance ................74 Hour Meter ....................74 Maintenance Schedule ................75 Maintenance ....................77 Doing Your Own Maintenance and Repairs ..........77 Stop the Engine Before Service .............. 79 47707742 09-2016 © AB VOLVO PENTA...
  • Page 5 After Short-Term Storage ..............103 After Long-Term Storage ..............104 Technical Data ..................105 Lubrication System ................106 Engine Oil Specifications ..............106 Fuel System ..................107 Octane Requirements ................ 107 Ethanol-Blended Gasoline ..............107 Methanol .................... 108 47707742 09-2016 © AB VOLVO PENTA...
  • Page 6 Battery Cables ................... 109 Battery ....................109 Drive ..................... 110 Drive Unit Lubrication ................. 110 Identification Numbers ............... 111 Declaration of Conformity ..............113 Recreational Craft Directive ............... 113 Operator's Manual Order ................ 116 Index ......................117 47707742 09-2016 © AB VOLVO PENTA...

  • Page 7: Foreword

    Volvo Penta product. demonstrates its understanding of the environmental As an owner of a Volvo Penta marine engine, we impact its products have upon nature and the shared would also like to welcome you to a worldwide urban and rural surroundings.

  • Page 8: Models

    Topics such as service, troubleshooting, and storage are also covered, however at a less detailed level. For more P0018149 detailed information see your authorized Volvo Penta dealer, or the service manuals for your package. 47707742 09-2016 © AB VOLVO PENTA...

  • Page 9: Safety Information

    These messages are used to provide information that will prevent damage to the product (engine, drive) or other property. Failure to comply with a Notice or Important message may result in equipment failure or damage. 47707742 09-2016 © AB VOLVO PENTA...

  • Page 10: Safety Precautions While Operating The Boat

    Insist on the use of personal flotation devices (life preservers) by all passengers at all times. P0018131 Never operate a boat if you are under the influence of alcohol or drugs. P0018132 47707742 09-2016 © AB VOLVO PENTA...
  • Page 11 Never use the drive unit as a ladder or as a lift to board the boat. No one should be in the water at the transom or swim platform if the engine is running. This is also a carbon monoxide poisoning hazard, see Carbon Monoxide. 47707742 09-2016 © AB VOLVO PENTA...
  • Page 12 A boat that has not been regularly maintained or that has neglected mechanical problems is more likely to break down, potentially leaving its passengers in dangerous situations. P0018148 47707742 09-2016 © AB VOLVO PENTA...

  • Page 13: Carbon Monoxide

    ● Water heaters ● Cooking ranges ● Fireplaces ● Central heating plants ● Charcoal grills The carbon monoxide component of diesel exhaust is extremely low relative to the carbon monoxide level found in gasoline engine exhaust. 47707742 09-2016 © AB VOLVO PENTA...
  • Page 14 Don’t run engine(s) or auxiliary generator(s) on boats with enclosed accommodation compartments unless the boat is equipped with a functioning marine carbon monoxide detector that complies with 2ABYC A-24, Carbon Monoxide Detection Systems on Boats. 47707742 09-2016 © AB VOLVO PENTA...
  • Page 15 Be aware of the effect your exhaust may have on other boats and be aware that the operation of other boats’ equipment may affect the carbon monoxide concentration on your boat. 47707742 09-2016 © AB VOLVO PENTA...
  • Page 16 51618 increase backdrafting. 51619 ● Intentional or unintentional excessive trim angle (e.g., high bow angle or excessively unequal distribution of weight) may raise the CO level and should be avoided (see image #51620). 51620 47707742 09-2016 © AB VOLVO PENTA...
  • Page 17 Refer to the Maintenance Schedule and Maintenance sections of this manual for instructions on keeping your engine in good condition. NOTICE! Be sure to see your Volvo Penta dealer for regular inspections. 47707742 09-2016 © AB VOLVO PENTA...

  • Page 18: Introduction

    CD applies to the North American market while the second applies to all other markets. Please contact your Volvo Penta dealer if you have not received your warranty booklet CD or a customer copy of the warranty card.

  • Page 19: Volvo Penta On The Internet

    Volvo Penta dealer, Volvo Penta on the Internet is the web site to visit. Additionally, you will find a wealth of information related to our company and all the new and innovative products we have to offer.
  • Page 20 African Languages +27 11 018 9207 Chinese Languages +86 4008886668 Please note that Volvo Penta Action Service is available for Volvo Penta products only. Standard rates apply for international calls. 1. Afrikaans, Ndebele, Sotho, Sotho (Northern), Swazi, Tsonga, Tswana, Venda, Xhosa, Zulu 2.

  • Page 21: Instruments And Controls

    START position (momentary). The starter motor is engaged and starting the engine. See Starting, page 27. Volvo Penta ignition keys are marked with a code for use when ordering extra keys. Record the code so that replacement keys can be ordered.

  • Page 22: Gauges

    12 volts. 6 Fuel Gauge Provides fill level of fuel tank(s). 7 Trim Gauge Position of the drive relative to vertical, explained in more detail at Trim Gauge, page 22 . P0018173 47707742 09-2016 © AB VOLVO PENTA...

  • Page 23: Engine Status Panel

    Engine damage is possible if alarms and indicator lights are ignored. Power Trim Your Volvo Penta drive is equipped with a power trim system as standard equipment. The power trim allows the operator to raise and lower the drive from the helm.

  • Page 24: Power Trim Control

    3. Tilt range 2. Beach range 1. Trim range For an explanation of trim ranges, refer to Trim Ranges, page 36. P0018175 Gauges shown are from Volvo Penta. Other trim gauges use similar functionality and terminology. 47707742 09-2016 © AB VOLVO PENTA...

  • Page 25: Controls

    All controls have an internal neutral safety switch to ensure that the engine cannot be started when the drive is in gear. If your boat does not have Volvo Penta controls, ask your dealer for operating instructions for your remote control. Operation and function may differ from the Volvo Penta controls.

  • Page 26: Friction Brake

    Instruments and Controls Friction Brake Volvo Penta controls have a friction brake that can be adjusted to provide lighter or heavier lever action. If your control is too hard or too easy to move, follow the instructions below to make the adjustment.

  • Page 27: Optional

    Optional Active Corrosion Protection System Your boat may be equipped with a Volvo Penta active corrosion protection system (ACPS). The ACPS acts as an active anode and is designed to reduce the galvanic corrosion of underwater parts of the drive. The system works in conjunction with the drive’s sacrificial anodes.

  • Page 28: Water Heater

    • The extra hoses and the accessory add capacity to the cooling system. It may take longer to heat up the engine. • The extra capacity must be accounted for when replacing the coolant. 47707742 09-2016 © AB VOLVO PENTA...

  • Page 29: Starting

    Spare propeller(s), hardware and prop tools Seawater pump impeller kit • • Fuel filters and filter wrench • Basic set of hand tools • Spare hose clamps, various sizes P0018284 • Electrical and duct tape 47707742 09-2016 © AB VOLVO PENTA...

  • Page 30: Pre-Start Procedure

    8 Make sure that the fuel gauge is operating and that you have enough fuel. P0018309 9 Lower the drive unit to normal run position; make sure the water intakes are submerged. There should be no obstructions in the water near the propellers. P0018308 47707742 09-2016 © AB VOLVO PENTA...

  • Page 31: Starting The Engine

    NOTICE! Risk of starter damage, do not run the starter for extended periods (>20 sec.). Allow time to cool between start attempts. If the engine floods during a warm start, follow the directions In the following section to start the engine. 47707742 09-2016 © AB VOLVO PENTA...

  • Page 32: Flooded Engine

    (Start). If the engine does not start quickly, release the key and then try again. 4 After the engine starts, move the throttle back to the neutral position to return to normal operating mode. P0016544 47707742 09-2016 © AB VOLVO PENTA...

  • Page 33: Operation

    See Troubleshooting, page 59. NOTICE! Do not run engine out of fuel or run the electric fuel pumps dry more than 20 seconds. Running the electric fuel pumps dry will damage the fuel pumps. P0018288 47707742 09-2016 © AB VOLVO PENTA...

  • Page 34: Alarms

    Never use the drive unit as a ladder or as a lift to board the boat. No one should be in the water at the transom or swim platform if the engine is running. This is also a carbon monoxide poisoning hazard, see Carbon Monoxide, page 11. 47707742 09-2016 © AB VOLVO PENTA...

  • Page 35: Shifting And Speed Control

    The damage could be severe. NOTICE! Do not shift gears if engine speed is above 800 RPM. High RPM shifting may damage the drive. If your boat is equipped with a non-Volvo Penta remote control system, ask your dealer how to properly operate it.

  • Page 36: Safety Lanyard

    Boats where the distance from the top of the • gunwale down to the driver’s seat is less than one foot (30 cm). Contact your Volvo Penta dealer for installation of a Safety Lanyard. 47707742 09-2016 © AB VOLVO PENTA...

  • Page 37: Cruising Speed

    Tilt Tilt is used to raise the drive above normal operating angles. Examples are trailering, beaching, mooring, and shallow water operation (see Shallow Water Operation, page 43). 47707742 09-2016 © AB VOLVO PENTA...

  • Page 38: Operating Trim Controls

    Trim range for a SX single prop drive is any angle between -5° and 13°. For a Duoprop drive or Forward Drive (FWD) it is any angle between -5° and 8°. Most boat operation is done at trim angles in the trim range. P0020977 47707742 09-2016 © AB VOLVO PENTA...
  • Page 39 Tilt range for all drives is any angle over 30°. This range is used for raising the drive completely; an example is when putting the boat on the trailer. NOTICE! Do not operate (run) the engine in tilt range. P0016694 Engine damage may occur. 47707742 09-2016 © AB VOLVO PENTA...

  • Page 40: Determining The Proper Trim

    Avoid excessive trim in or out. If you experience boat instability or high steering torque set the trim to neutral and return to port at reduced speed. See your Volvo Penta dealer to correct the situation. Trim Operation during Takeoff Trim is used to get the boat on plane when taking off from a stand-still or from low speed.

  • Page 41: Trim/Tilt Motor Protection

    If the motor stops, release the trim switch and wait for 20 seconds. Then try the switch again. P0016272 47707742 09-2016 © AB VOLVO PENTA...

  • Page 42: Neutral Interlock Button

    This feature will disengage when the control lever is moved to neutral. P0016250 47707742 09-2016 © AB VOLVO PENTA...

  • Page 43: Steering System Operation

    If the power steering system cannot be corrected on board, proceed at a reduced speed. You will be able to steer the boat, but with increased effort. See your authorized Volvo Penta dealer as soon as possible to correct your power steering system.

  • Page 44: Twin Unit Steering

    Do not attempt to run the boat on plane if operating on a single engine; operating with a single engine at full throttle could cause engine or transmission damage. If running on one engine is necessary operate below planing speed. 47707742 09-2016 © AB VOLVO PENTA...

  • Page 45: Special Boating Conditions

    NOTICE! Freeze damage to the engine package is not covered by your Volvo Penta limited warranty. Upon completion of engine operation, drain the engine as described in Draining the Engine. Shallow Water Operation...

  • Page 46: High Altitude Operation

    Volvo Penta Limited Warranty. 22799 Salt Water Operation You can use your Volvo Penta drive in either fresh or salt water. We recommend that you use fresh water to flush out the engine and drive after you use your boat in saltwater.

  • Page 47: High Performance Boat Operation

    Remember, even when the engine(s) is stopped in a high performance boat that is planing, it will travel approximately 325 feet (100 meters) before dropping through the planing threshold and stopping! 47707742 09-2016 © AB VOLVO PENTA...

  • Page 48: Engine Shutdown

    “speed up” the engine while turning off the ignition. Do not stop the engine while in gear or while the boat is moving. Engine damage could result from water being sucked back up through the exhaust ports. P0018311 47707742 09-2016 © AB VOLVO PENTA...

  • Page 49: After Engine Shutdown

    Do not use a wire brush or other steel tools when cleaning, as these may damage the anodes. 47707742 09-2016 © AB VOLVO PENTA...

  • Page 50: Engine Flush

    Engine Shutdown Engine Flush Volvo Penta engines have engine flushing ports that can be used to flush the engine with fresh water. Flushing the engine with fresh water after each use will increase the longevity of components, especially after operation in brackish or saltwater.
  • Page 51 This secures the hose and fitting during regular boat operation. NOTICE! Drain the engine if freezing temperatures are expected, see Draining the Engine. P0023185 47707742 09-2016 © AB VOLVO PENTA...

  • Page 52: Aquatic Invasive Species

    Remove all water from the boat, including ballast, bilge, livewell, engine, outdrive. Allow the boat to completely dry before visiting any other bodies of water. Note: Some localities may require more extensive cleaning procedures. Check for local regulations. 47707742 09-2016 © AB VOLVO PENTA...

  • Page 53: Drive Position, When Not In Use

    • Flush the engine if that hasn’t already been done. See Engine Flush. NOTICE! Drain the engine if freezing temperatures are expected, see Draining the Engine. 47707742 09-2016 © AB VOLVO PENTA...

  • Page 54: Draining The Engine

    Tighten nut until cap and gasket are sealed to the bottom of the heat exchanger. Do not over tighten nut, maximum torque is 10–11 ft. lb. (14–15 Nm). 6 Reinstall the hoses D and E and tighten clamps. 47707742 09-2016 © AB VOLVO PENTA...

  • Page 55: In Case Of Emergency

    4 If no emergency action is needed, check for damage to the boat, drive or propellers. Visually inspect the exterior of the shield and drive for broken or damaged components. Check for damaged propellers. 47707742 09-2016 © AB VOLVO PENTA...
  • Page 56 Check the tie rod if you have hit an obstacle. If the tie rod is bent, loose, or damaged, have it serviced immediately by your Volvo Penta dealer. In the meantime, operate your boat at slow speeds only. WARNING! The tie rod is an integral part of the steering system and is a vital safety part.

  • Page 57: Engine Submersion

    In Case of Emergency Engine Submersion 1 Remove the engine from the water as quickly as possible. 2 Contact your local Volvo Penta dealer for service. • Your dealer will need to drain all water from the engine and immediately lubricate all internal parts.

  • Page 58: Troubleshooting

    Did the trouble occur suddenly or did it become apparent gradually? Whether servicing the boat’s systems yourself or having your product serviced by a certified Volvo Penta dealer, you will need this record of information to identify potential causes of the malfunction.
  • Page 59 ● Starter relay. ● Starter motor and solenoid–for shorts, grounds, or open circuits. ● Starter assist solenoid. ● Call for assistance or see Volvo Penta authorized dealer. Engine Cranks, But Will Not Start Ignition Circuit – Check: ● Primary circuit wiring, from ignition switch to ignition coil/ignition module.
  • Page 60 ● Water in fuel. ● Condition of battery and cables. ● Starter motor–for overheat damage. ● Call for assistance or see Volvo Penta authorized dealer. Did Engine Refuse to Start after Being Run? Check: ● Ignition system primary circuit. ● Ignition coil(s) and/or ignition module.
  • Page 61 ● Ignition system secondary circuit. ● External fuel filters. ● Water or contaminants in fuel, or water in cylinders. ● Call for assistance or see Volvo Penta authorized dealer. Engine Temperature Too High Check: ● Drive water intakes blocked. Tilt the drive up and look for obstructions to the water intakes (e.g., seaweed, plastic bags, etc.).
  • Page 62 ● All electrical accessories including ignition circuit are turned off. ● Turn battery switch off and disconnect main battery negative cable from battery. ● If problem persists, call for assistance or see Volvo Penta authorized dealer. 47707742 09-2016 © AB VOLVO PENTA...

  • Page 63: Less Than Optimal Performance

    Hull weight was a major factor in the original selection of these components. If boat performance has declined over time and added weight is suspected, consult an authorized Volvo Penta dealer to discuss the issue. Your dealer can 47707742 09-2016 © AB VOLVO PENTA...

  • Page 64: Boat Bottom

    If the problem continues, contact your Volvo Penta dealer and have the engine inspected. 47707742 09-2016 © AB VOLVO PENTA...

  • Page 65: Low Oil Pressure

    See the next section for additional information. If the problem persists, contact your Volvo Penta dealer and have the engine inspected. Engine Overheats If the engine temperature is too high, the engine will enter EPM and the alarm will sound.

  • Page 66: Water In Bellows

    NOTICE! Ignoring an overheating situation can cause engine damage or failure. This may not be covered by your warranty. If the situation persists, contact your Volvo Penta dealer for assistance. Water in Bellows OceanX drives are equipped with a sensor that detects water in the u-joint bellows.

  • Page 67: Electric Fuel Pumps

    Operating the engine with a restricted filter may damage the pressure regulator or fuel pumps. See your Volvo Penta dealer if the pump makes an unusual noise. 47707742 09-2016 © AB VOLVO PENTA...

  • Page 68: Fuse And Relay Box

    Spare fuses are located on the inside of the fuse box cover. Remember to replace any spares that are used. NOTICE! Circuit breakers or fuses that repeatedly fail indicate a problem that requires immediate attention. See your Volvo Penta dealer. P0016589 47707742 09-2016 © AB VOLVO PENTA...

  • Page 69: Engine Status Panel Function

    C. This fault may be an indication that the engine is running out of fuel. D. This fault may be an indication of engine overheat and/or low oil pressure. E. Ignoring this fault indicator may lead to serious engine and/or emission system damage. 47707742 09-2016 © AB VOLVO PENTA...

  • Page 70: Power Trim

    3 Check all steering line fittings to ensure they are tight. Check for leaks. 4 Check all hoses and fittings for leaks/pinches. 51836 5 Check drive belt. 6 Check that all hose clamps on the power steering system are securely tightened. 47707742 09-2016 © AB VOLVO PENTA...

  • Page 71: Active Corrosion Protection System

    Blown fuse. Replace defective fuse. Fuse is located on the power wire, near the battery. • Broken anode or reference sensor unit. Replace damaged unit. If problems continue after completing the steps above, see your Volvo Penta dealer for further help. 47707742 09-2016 © AB VOLVO PENTA...

  • Page 72: Static Water Line

    If you have added weight to your boat and suspect there may be problems with the static water line, perform the following test before operating the boat. 47707742 09-2016 © AB VOLVO PENTA...

  • Page 73: Static Water Line Test

    Measurement C should be 13 in. (33 cm) or greater. 6 If the SWL is less than 13 in. (33 cm), contact your Volvo Penta dealer for information on raising the engine’s exhaust system. NOTICE! Engine damage from water ingestion is possible if the SWL is less than the specification.

  • Page 74: Maintenance Schedule

    If emission control system repair is required during the warranty period, you are responsible for presenting your engine to a Volvo Penta authorized dealer as soon as the problem exists. The warranty repairs will be completed using genuine Volvo Penta parts in a reasonable period of time without charge. After expiration of the emission control system warranty, you may present your engine to a repair shop or person of your choosing to maintain, replace, or repair emission control devices and systems.
  • Page 75 Propshaft, Propeller, and Hub – Check for damage, ● ● ● corrosion; lubricate shaft, splines 1) Check/correct these items every month, when the boat is in use (not winterized or in storage) 47707742 09-2016 © AB VOLVO PENTA...

  • Page 76: Scheduled Maintenance

    Maintenance Schedule Scheduled Maintenance We recommend you contact an authorized Volvo Penta service dealer when your power package is due for scheduled maintenance. Procedures in the maintenance schedules may require lifting devices, special tools, electronic diagnostic instruments, or specialized training that are not typically available to the owner. Dealers have the training, tools, and service expertise needed to safely, correctly, and efficiently service your power package.

  • Page 77: Maintenance Schedule

    2) Change oil/filter at least annually. 3) Replace coolant every 4 years. 4) Must use genuine Volvo Penta parts for 2 year change; change is every year for other parts. 5) Was every three years in earlier manuals. 47707742 09-2016 © AB VOLVO PENTA...
  • Page 78 1) Transon shield serial number A294174 and above, earlier serial numbers must change every two years. 2) Drive must be removed for this step. This is a good time to check and/or replace both bellows. 47707742 09-2016 © AB VOLVO PENTA...

  • Page 79: Maintenance

    Manual. To purchase a Workshop Manual visit Volvo Penta on the Internet. Certain tasks should only be performed by your Volvo Penta dealer. Dealers have the tools and expertise needed to properly and safely perform these tasks. Never carry out any work on the engine if you are unsure of the procedure.
  • Page 80 See your Volvo Penta dealer for genuine oils, lubricants and coolant. P0018332 Always insist that your dealer use genuine Volvo Penta parts, oils, and lubricants when servicing your engine and drive. Genuine Volvo Penta parts have been designed and approved to meet the safety requirements and heavy demands of marine engines.

  • Page 81: Stop The Engine Before Service

    High pressure spray could damage engine electrical, cooling, and fuel components. High pressure spray could damage the bellows, which could lead to major drive damage. Damage to cooling hoses, seals, and other parts is also possible. P0018404 47707742 09-2016 © AB VOLVO PENTA...

  • Page 82: Certified Engines

    Operator’s Manual concerning operation, service, and maintenance must be followed. NOTICE! Late or inadequate maintenance/service or the use of spare parts other than Volvo Penta original spare parts will invalidate Volvo Penta’s responsibility for the engine specification being in accordance with the certified variant.

  • Page 83: Engine, General

    Workshop Manual for the procedure or see your Volvo Penta dealer. Engine Alignment Because of the special tools required, a Volvo Penta dealer must do the engine alignment. This should be done during off-season storage preparations. NOTICE! Failure to periodically check engine alignment may result in premature failure of the engine coupler.

  • Page 84: Lubrication System

    Volvo Penta full Synthetic Gasoline Engine Oil Catalytic Converter Approved SAE 10W-40 is recommended and should be used for oil changes. If Volvo Penta oil is unavailable an alternative oil can be used as long as it meets the Engine Oil Specifications, page 106.

  • Page 85: Adding Oil If Low

    NOTICE! All oil used for oil changes or added between changes must meet the Engine Oil Specifications, page 106. If oil is added, use Volvo Penta full Synthetic Gasoline Engine Oil, Catalytic Converter Approved, SAE 10W-40. If Volvo Penta oil is unavailable an alternative oil can be used as long as it meets the Engine Oil Specifications.

  • Page 86: Fuel System

    A fuel spill onto a hot surface or electrical components can cause a fire. WARNING! Risk of fire. Store fuel soaked rags and other flammable material so that there is no danger of them catching fire. 47707742 09-2016 © AB VOLVO PENTA...

  • Page 87: Ethanol-Blended Gasoline

    See Fuel Treatment During Storage, page 87. P0018600 Volvo Penta gasoline engines are equipped with a water separating fuel filter (see Engine Fuel Filter Replacement). The use of an additional water separating fuel filter between the fuel tank and the engine is recommended.

  • Page 88: Engine Fuel Filter Replacement

    9 Start the engine and check for fuel leaks. Correct leaks before proceeding. DANGER! If you detect fuel leakage, turn the engine off immediately - EXPLOSION AND FIRE ARE AN EXTREME DANGER. 47707742 09-2016 © AB VOLVO PENTA...

  • Page 89: Fuel Treatment During Storage

    • Fresh fuel (enough to run engine 15 minutes) • Two-cycle motor oil (50:1 ratio, gas to oil) • Volvo Penta Ethanol Fuel Treatment, per label instructions DANGER! P0016595 Fuel and vapors will be present during procedure, which can result in an explosion; provide ventilation and eliminate all sources of spark or flame.

  • Page 90: Electronic Fuel Injection

    The EFI system is controlled by a microprocessor, and requires no periodic maintenance or adjustment. If operational problems occur, see your Volvo Penta dealer. 47707742 09-2016 © AB VOLVO PENTA...

  • Page 91: Cooling System

    Do not use other coolant types such as traditional green ethylene glycol, propylene glycol (pink), OAT, or HOAT coolants. Volvo Penta offers pre-mix, ready-to-use containers of the yellow coolant. If using full strength antifreeze, use a 50/50 mix of antifreeze and distilled water.

  • Page 92: Replacing Heat Exchanger Anodes

    Repeat, if necessary, until the indicated level of protection is at least 10° F (6°C) lower than the projected lowest temperature for the local area. See your Volvo Penta dealer for assistance with this test. 47707742 09-2016 © AB VOLVO PENTA...
  • Page 93 Ethylene Glycol coolant is poisonous to humans and animals if ingested. Dispose of all coolant and shop materials according to local environmental regulations. CAUTION! Ethylene glycol coolant is an eye irritant. Wear eye protection when working with coolant. 47707742 09-2016 © AB VOLVO PENTA...

  • Page 94: Inlet And Exhaust System

    P0018460 Inspect the exhaust manifolds M, risers R, elbows E, and pipe P for signs of corrosion. For replacement of exhaust parts see your Volvo Penta dealer. Exhaust Anodes There is an anode in each exhaust riser, see illustration.

  • Page 95: Ignition System

    See Maintenance Schedule for replacement frequency. See the tune-up decal on the engine for plug gap. Refer to the workshop manual for complete replacement procedures. 47707742 09-2016 © AB VOLVO PENTA...

  • Page 96: Electrical System

    The service life of your battery depends largely on how it is maintained. • Keep batteries and battery terminals dry and clean. P0016587 Oxidation or dirt on the battery and battery terminals 47707742 09-2016 © AB VOLVO PENTA...

  • Page 97: Drive

    Volvo Penta dealer. Painting the Drive The drive and transom shield require a unique paint repair procedure. Refer to the Workshop Manual or see your Volvo Penta dealer for additional information regarding painting the drive. P0016597 Anti-fouling Paint: Drive and Transom...

  • Page 98: Power Trim/Tilt-Fluid

    No regular oil level check is required unless trim system performance is poor. If system performance is poor, contact a Volvo Penta dealer or refer to the Workshop Manual. 50408...

  • Page 99: Anodes

    Do not paint anodes, the paint will block the galvanic P0018354 action, preventing the anode from working correctly. Anodes purchased from your Volvo Penta dealer meet the highest specifications for material composition and purity. Some aftermarket anodes may not meet these quality specifications.

  • Page 100: Oil Sensor Reset

    7 Plug the connector back in. The engine alarm will sound three beeps to acknowledge that the sensor has been reset. 8 Replace the cover and torque all screws to 13–17 ft. lb. (17–23 Nm). 51735 47707742 09-2016 © AB VOLVO PENTA...

  • Page 101: Propeller

    Under these conditions, stop the engine and check the propeller for damage. If the propeller appears damaged, have it checked by your Volvo Penta dealer. Always carry a spare propeller and replace the damaged propeller as soon as possible.

  • Page 102: Steering

    “FULL HOT” line or “FULL COLD” line on the dipstick, depending on fluid temperature at check. If needed, add Volvo Penta Power Trim/Tilt and Steering Fluid. Do not overfill the pump reservoir. NOTICE! Never fill the steering system with oil of unknown quality.

  • Page 103: Storage

    Drain water from raw water side of engine cooling system. Do not drain the engine block! See Engine Shutdown, page 52. Store battery as recommended by manufacturer. P0016600 Add fuel stabilizer; refer to Ethanol-Blended Gasoline, page 85. 47707742 09-2016 © AB VOLVO PENTA...

  • Page 104: Long Term Storage

    Storage Long Term Storage For long term storage (more than two months), we recommend that you have your Volvo Penta dealer “winterize” your engine and drive. Your dealer will provide the proper servicing and maintenance to ensure that your equipment is treated and stored properly.

  • Page 105: Bringing Out Of Storage

    Open the fuel shut-off valve and check fuel system for leaks. Check all oil and fluid levels and fill as necessary. Check drive, transom shield, and heat exchanger anodes. Clean or replace as necessary. 47707742 09-2016 © AB VOLVO PENTA...

  • Page 106: After Long-Term Storage

    If drive oil was not changed for storage, do it now. If the impeller was removed for storage, reinstall it now. If the impeller is due for replacement, install a new one now. 47707742 09-2016 © AB VOLVO PENTA...

  • Page 107: Technical Data

    Volvo Penta power steering fluid Power steering fluid non-U.S. ATF oil Dexron 2 or higher classification Volvo Penta reserves the right to make changes in weight, construction, materials, or specifications without notice or obligation. 47707742 09-2016 © AB VOLVO PENTA...

  • Page 108: Lubrication System

    The full-synthetic Volvo Penta oil may not be available in all markets or service shops. If the full-synthetic Volvo Penta oil is not available, use an oil that meets NMMA FC-W Catalyst Compatible® specifications. Viscosity should be SAE 10W-40 or higher (examples: 15W-40, 20W-40, 25W-40, 15W-50).

  • Page 109: Fuel System

    Catalyst failure due to improper fuel is not covered by the warranty. Ethanol-Blended Gasoline Volvo Penta engines are designed to operate on the commercially available fuel approved by the legislation and governmental agencies of all countries where the engines are marketed and sold.

  • Page 110: Methanol

    Seek medical help immediately if methanol toxicity is suspected. NOTICE! Serious engine damage may result from the continued use of fuel containing methanol. Any resulting engine damage is not covered by the warranty. 47707742 09-2016 © AB VOLVO PENTA...

  • Page 111: Cooling System

    (pink), OAT or HOAT coolants. Volvo Penta offers ready-to-use, pre-mixed containers of the VCS coolant. If using full strength antifreeze, use a 50/50 mix of antifreeze and distilled water. Also see...

  • Page 112: Drive

    Technical Data Drive Drive Unit Lubrication The drive unit is filled at the factory with Volvo Penta Synthetic Gear Oil. Change lubricant as specified in Maintenance Schedule. Use Volvo Penta SAE 75W/90 API service GL 5 synthetic gearcase lubricant. NOTICE! Whenever you are changing or topping up the oil, always check the oil level using the dipstick.

  • Page 113: Identification Numbers

    Engine Plate 51802 SERIAL NUMBER: SALES NUMBER: Transom Shield Plate 51804 SERIAL NUMBER: PRODUCT NUMBER: TYPE: Drive Unit Plate 51803 SERIAL NUMBER: PRODUCT NUMBER: TYPE: RATIO: 47707742 09-2016 © AB VOLVO PENTA...
  • Page 114 The engine decal is located on the engine cover. 51805 The transom assembly & drive unit stickers should be located on the engine decal. Your Volvo Penta dealer will have attached these stickers at the time that the transom assembly and drive unit were mounted on your boat and attached to the engine.

  • Page 115: Declaration Of Conformity

    In all cases the more recent DOC (for RCDII) supercedes the earlier DOC. The earlier DOC is provided for instances where this manual is supporting an earlier engine that was certified under RCDI and entered the EU before RCDII was required. 47707742 09-2016 © AB VOLVO PENTA...
  • Page 116 Declaration of Conformity for Recreational Craft Propulsion Engines with the sound and exhaust emission requirements of Directive 2013/53/EU. Engine Manufacturer: Volvo Penta of the America, 1300 Volvo Penta Drive, Chesapeake, VA 23320, USA Body for exhaust emission assessment Body for sound emission assessment...
  • Page 117 Declaration of Conformity for Recreational Craft Propulsion Engines with the sound and exhaust emission requirements of Directive 94/25/EC as amended by 2003/44/EC. Engine Manufacturer: Volvo Penta of the America, 1300 Volvo Penta Drive, Chesapeake, VA 23320, USA Body for exhaust emission assessment...

  • Page 118: Operator's Manual Order

    (7–8 digits). http://vppneuapps.volvo.com/manual/coupon/ If internet access isn't possible, please contact your Volvo Penta dealer. All order information is stored internally at AB Volvo Penta and will not be shared with third parties. 47707742 09-2016 © AB VOLVO PENTA...

  • Page 119: Index

    Engine Submersion........... 55 Power Trim/Tilt-Fluid..........96 Engine Troubleshooting Guides........ 56 Pressure Washing............. 79 Engine, General............81 Pre-start Procedure........... 28 Ethanol-Blended Gasoline.........85, 107 Propeller..............99 Exhaust Anodes............92 Propeller Care............99 Exhaust Bellows and Clamps........92 Propeller Replacement..........99 47707742 09-2016 © AB VOLVO PENTA...
  • Page 120 Throttle Only..............40 Trailering Your Boat..........51 Trim Gauge............... 22 Trim Ranges..............36 Trim/Tilt Motor Protection.......... 39 Twin Unit Steering............. 42 Volvo Penta Action Service........17 Volvo Penta Dealer Network........16 Volvo Penta on the Internet........17 Warranty Information..........16 Water heater..............26 Water in Bellows............64...

This manual is also suitable for:

V8-380V8-350-cV8-380-c

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