Volvo Penta V6-240 Operator's Manual
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Volvo Penta V6-240 Operator's Manual

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OPERATOR'S MANUAL
V6-240, V6-280
V8-300, V8-350

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Summary of Contents for Volvo Penta V6-240

  • Page 1 OPERATOR’S MANUAL V6-240, V6-280 V8-300, V8-350...
  • Page 2 Veuillez contacter votre Distributeur Volvo Penta si vous Εάν δεν είναι δυνατή η πρόσβαση στο ιαδίκτυο,παρακαλούμε avez un problème d‘accès à l‘Internet. επικοινωνήστε με το δικό σας αντιπρόσωπο της Volvo Penta. El presente libro de instrucciones puede solicitarse Данное руководство по эксплуатации можно...

  • Page 3: Table Of Contents

    Fault Handling ................... 96 Fault Code Register .................. 98 In Case of Emergency ................106 Troubleshooting ..................110 Maintenance Schedule ................127 Maintenance .................... 132 Storage ..................... 157 Technical Data ..................161 Alphabetical index .................. 171 47706354 08-2015 © AB VOLVO PENTA...

  • Page 4: Foreword

    Volvo Penta product. strates its understanding of the environmental impact As an owner of a Volvo Penta marine engine, we its products have upon nature and the shared urban would also like to welcome you to a worldwide net- and rural surroundings.
  • Page 5 Topics such as P0018149 service, troubleshooting, and storage are also cov- ered, however at a less detailed level. For more detailed information see your authorized Volvo Penta dealer, or the service manuals for your package. 47706354 08-2015 © AB VOLVO PENTA...

  • Page 6: Safety Information

    These messages are used to provide information that will prevent damage to the product (engine, drive) or other property. Failure to comply with a Notice or Important message may result in equipment failure or damage. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 7 Insist on the use of personal flotation devices (life pre- servers) by all passengers at all times. P0018131 Never operate a boat if you are under the influence of alcohol or drugs. P0018132 47706354 08-2015 © AB VOLVO PENTA...
  • Page 8 Never use the drive unit as a ladder or as a lift to board the boat. No one should be in the water at the transom or swim platform if the engine is running. This is also a carbon monoxide poisoning hazard, see Carbon Monoxide. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 9 A boat that has not been regularly maintained or that has neglected mechanical problems is more likely to break down, potentially leaving its passengers in dangerous situations. P0018148 47706354 08-2015 © AB VOLVO PENTA...
  • Page 10 ● Water heaters ● Cooking ranges ● Fireplaces ● Central heating plants ● Charcoal grills The carbon monoxide component of diesel exhaust is extremely low relative to the carbon monoxide level found in gasoline engine exhaust. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 11 Don’t run engine(s) or auxiliary generator(s) on boats with enclosed accommodation compartments unless the boat is equipped with a functioning marine carbon monoxide detector that complies with 2ABYC A-24, Carbon Monoxide Detection Systems on Boats. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 12 Be aware of the effect your exhaust may have on other boats and be aware that the operation of other boats’ equipment may affect the carbon mon- oxide concentration on your boat. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 13 51619 ● Intentional or unintentional excessive trim angle (e.g., high bow angle or excessively unequal dis- tribution of weight) may raise the CO level and should be avoided (see image #51620). 51620 47706354 08-2015 © AB VOLVO PENTA...
  • Page 14 Refer to the Maintenance Schedule and Main- tenance sections of this manual for instructions on keeping your engine in good condition. NOTICE! Be sure to see your Volvo Penta dealer for regular inspections. 47706354 08-2015 © AB VOLVO PENTA...

  • Page 15: Introduction

    CD applies to the North American mar- ket while the second applies to all other markets. Please contact your Volvo Penta dealer if you have not received your warranty booklet CD or a customer copy of the warranty card.
  • Page 16 Volvo Penta servicing dealer. For the name and location of the nearest Volvo Penta dealers, use the Find a Dealer feature on the Volvo Penta web site (see below). Customers in the US can also call toll free;...

  • Page 17: Instruments And Controls

    Volvo Penta. Volvo Penta accepts no responsibility for modification of the Volvo Penta EVC system and/or use of components or interfaces not sold or approved by Volvo Penta.
  • Page 18 B. P0016534 The system comes with two keys. Up to four keys can be set up on the system. See a Volvo Penta dealer to add more keys. P0016535 Unlocking the EVC system is done by passing the key over the sensor on the panel.
  • Page 19 ON — unlocks the system OFF — locks the system 1 and 2 are for control of future accessories and options. One key is standard, see a Volvo Penta dealer to add additional keys (up to four total). P0015214 Battery The battery for the key is CR2032.
  • Page 20 START position (momentary). The starter motor is engaged and starting the engine. See Starting page 64. Volvo Penta ignition keys are marked with a code for use when ordering extra keys. Record the code so that replacement keys can be ordered.
  • Page 21 7 Fresh Water Level 8 Analog Trim 9 Digital Trim Gauges may not be Volvo Penta parts. The dash lay- out and which gauges are used are determined by the boatbuilder. If your boat is equipped with gauges not described here, or you are not sure about their func- tionality, please refer to the manual for your boat, or contact your dealer.
  • Page 22 Reduce engine speed to idle, investigate immediately. See Fault Code Register page 101. 50835 The functionality of these lamps is not available on gasoline engines: Coolant Level Oil Level P0018469 Water in Fuel 47706354 08-2015 © AB VOLVO PENTA...
  • Page 23 Press the button to adjust the backlighting and the button to adjust the contrast. Use + and – to increase or reduce the backlighting or contrast. Adjust- ments affect all screens in the system. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 24 Additional information about this display is found in the next section. P0001165 4” Color Display – A color LCD display. It provides a variety of EVC-related information. Additional informa- tion about this display is found in the next section. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 25 EVC System Tachometer. It dis- plays engine hours only. P0009819 Displays 7" Color Display The Volvo Penta 7" color display is controlled by but- tons: Turn to browse through submenus and to return to the main menu, Select view. Return to the previous menu.
  • Page 26 P0001045 Customize Press OK so that the Customize menu is displayed. Press OK to access the submenus Add, Remove, Modify and Return to basic setting. Use the knob to browse between menus. P0001187 47706354 08-2015 © AB VOLVO PENTA...
  • Page 27 Select the instrument that is to be changed and press Choose between: Remove, removes the instrument. Replace, changes one instrument for another. Turn to the desired instrument and press OK. Analogue/Numeric, specify whether the instrument will be displayed as analog or digital. P0001185 47706354 08-2015 © AB VOLVO PENTA...
  • Page 28 Pop-up earlier in this section. • Fuel Remaining, remaining fuel in the tank. To zero all values in the trip computer, refer to Set- tings further in this section. The information in this view cannot be changed. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 29 Choose between the modes Day (dark text on a white background) or Night (light text on a dark background). Press OK to switch between modes. Background Choose between the background colors Gray, Aqua, White, Carbon, and Red. P0001098 47706354 08-2015 © AB VOLVO PENTA...
  • Page 30 Speed Correction, setting the speed factor. Depth, setting the echo sounder depth alarm. Follow the instructions on the screen. Fuel Tank, fuel tank calibration. Follow the instructions on the screen. ACP Info, setting the ACP protection position. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 31 Pro- longed exposure to strong sunlight can damage the screen and cause malfunctions. The Volvo Penta 4" color display is controlled by means of buttons on the panel: Return to the previous menu by pressing the BACK button.
  • Page 32 Engine Coolant Temperature Battery Voltage Engine Oil Pressure Fuel Economy This is the boat's trip computer and information is shown in two windows, Current Fuel and Average Fuel. Switch between screens by pressing the arrow buttons. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 33 • Trip Hours: Time travelled since the last trip com- puter zero reset. Trip Reset To zero all values in the trip computer, press the MENU button and select Trip Reset. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 34 Sets the volume (%) of the Info Beep that confirms when a function has been activated, or deactivated. PTA Calibration Calibration and resetting, PTA. For information regard- ing calibration, refer to PTA Calibration in this chapter. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 35 OK. All fault messages are stored in Warning Manager; the drivetrain affected is shown, the fault described and suitable actions suggested. For further information on different fault messages, refer to Fault Code Register. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 36 3 Select the gauge to be replaced and press OK. Restore Default View The display has a basic setting that may be restored. 1 Press the MENU button and select Restore Default View. 2 Press OK. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 37 If the system discovers a fault, the word Fault is dis- played on the screen. To see the faults press OK. For information on how to handle fault messages and corrective actions see Fault Handling. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 38 Optional functions that are com- patible with your engine and drive package may be purchased and activated at any authorized Volvo Penta dealer. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 39 14. Fuel Economy 32. Power Trim Angle 15. Fuel Remaining 33. Speed 16. Vessel Fuel Rrate 34. Depth 17. Fuel Rate 35. Water Temp 18. Fresh Water Level 1) Not used on gas engines 47706354 08-2015 © AB VOLVO PENTA...
  • Page 40 EVC required. ● Depth Alarm – Allows the depth alarm to be ● Fuel Economy – Displays instantaneous fuel turned on and off. Optional Volvo Penta depth rate per distance (nm/l, km/l, mile/l, nm/gal, km/ sounder (multisensor) required.
  • Page 41 ● Propeller RPM ● Depth – Displays current depth of the water Not used on gas engines under the boat (ft, m). Optional Volvo Penta depth sounder (multisensor) required. ● Engine RPM – Displays engine speed in revolu- ● Water Temp – Displays the temperature of the tions per minute (rpm).
  • Page 42 Instruments and Controls Depth Alarm If your boat is equipped with a Volvo Penta depth sounder (multisensor), you may perform the following settings. These settings need to be performed only on one display (twin installation) at one station for the settings to apply to all displays in the boat.
  • Page 43 For twin installations: The setting only needs to be performed on either display on each station. In the Settings menu, scroll to select Neutral Beep. Turn on and off by pressing the OK button. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 44 Press the OK button to enter the Distance menu selec- tion. Highlight the distance units of your choice and confirm by pushing the OK button. Your choice should have a blackened box next to it for it to be activated. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 45 In the Settings menu, scroll to select Info Beep Level. Press the OK button to enter Info Beep settings. Adjust the level of sound by using the scroll buttons, then press the OK button set the level. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 46 PTA Calibration menu. For additional information about trimming the drive(s), please see Power Trim. These settings are for illustrative purposes only; they are not recommended settings for an actual sys- tem! Proper settings are boat specific. Check with your dealer for correct settings. 51457a 47706354 08-2015 © AB VOLVO PENTA...
  • Page 47 If the Fuel Tank menu selection does not appear in the Settings menu, you will need to take your boat to an authorized Volvo Penta dealer. The dealer must perform fuel tank capacity and fuel tank empty calibrations.
  • Page 48 Multipoint Calibr., this pop-up will appear once every drive cycle when viewing trip data. 51692 Log Cal. Factor If your boat is equipped with a Volvo Penta speed sensor (multisensor), this setting needs to be per- formed. The log calibration (speed) factor for the boat’s paddle wheel speed sensor can be adjusted with a resolution of ±...
  • Page 49 Pressing the button the first time turns cruise control on (1 beep, light on). Pressing the button a second a time turns the system off (2 beeps, light off). P0016617 47706354 08-2015 © AB VOLVO PENTA...
  • Page 50 Upon engine restart, Tow Mode will have been reset. If any problems persist, please contact an authorized Volvo Penta dealer. Power Trim Your Volvo Penta drive is equipped with a power trim system as standard equipment. The power trim allows the operator to raise and lower the drive from the helm.
  • Page 51 Press the lower portion of button 1 or A to trim the drive down. On a twin installation the drives are trimmed down by pressing the upper portion of starboard or port button 51811 P0016559 47706354 08-2015 © AB VOLVO PENTA...
  • Page 52 This instrument shows the current position of the drive. Beach range is marked with an orange zone and Tilt range with a red zone. 1. Trim range 2. Beach range (orange). 3. Tilt range (red). 50897 47706354 08-2015 © AB VOLVO PENTA...
  • Page 53 This gauge shows the current position of the drive. Beach range is marked with an orange zone and Tilt range with a red zone. 1. Trim range 2. Beach range (orange). 3. Tilt range (red). 50897 47706354 08-2015 © AB VOLVO PENTA...
  • Page 54 Assistant, the function must be turned off before taking the boat out of the water. This prevents automatic trim- ming of the drive(s) if any test runs are performed while the boat is on land. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 55 NOTICE! Do not run engine above idle speed when overriding trim limits as it may cause damage to the U- Joint and engine. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 56 Your boat may be equipped with remote controls other than those described below. If Volvo Penta controls are not used, ask your dealer for operating instructions for the remote control used in your boat since operation and function may differ from Volvo Penta remote con- trols. 51812 51814 51813 1.
  • Page 57 4. Reinstall the cover. Steering System Joystick The Volvo Penta Joystick is a control used for docking and maneuvering at low speed. Learn to use the joystick and its functions in open areas before beginning to use the function in crowded mari- nas.
  • Page 58 (A). An audible signal will sound twice to confirm that docking mode is deactivated, and the docking light will go out. The docking function is also deactivated if the controls are moved from the neutral position. 47706354 08-2015 © AB VOLVO PENTA...

  • Page 59: Optional

    Optional Autopilot Volvo Penta Autopilot consists of a compass unit and a 4" control panel. The autopilot constantly adjusts boat steering to hold the boat on a straight course. Several different steering patterns can be entered and the autopilot also permits manual steering.
  • Page 60 GPS/plotter. This is because the autopilot shows boat heading, i.e. it does not take leeway or drift into consideration. On the other hand, the plotter shows the boats actual track. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 61 Setting pattern helm, port or starboard. Spiral distance can be set under Settings > Search area; the default setting is 20 m (50 ft). 47706354 08-2015 © AB VOLVO PENTA...
  • Page 62 Man over board (MOB) – Turns the boat to come parallel with the position when MOB was activated. Speed must be below plane speed for this pattern to be activated. Setting the helm, port or starboard, for the direction of the turn. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 63 Operating position Setting the display for normal operations or demon- stration mode. Factory reset Settings will revert to the factory settings and zero the autopilot calibration. NMEA 2000 devices List of connected NMEA 2000 units. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 64 Optional Active Corrosion Protection System Your boat may be equipped with a Volvo Penta active corrosion protection system (ACPS). The ACPS acts as an active anode and is designed to reduce the galvanic corrosion of underwater parts of the drive. The system works in conjunction with the drive’s sacrificial anodes.
  • Page 65 The extra hoses and the accessory add capacity to P0019974 the cooling system. It may take longer to heat up the engine. • The extra capacity must be accounted for when replacing the coolant. 47706354 08-2015 © AB VOLVO PENTA...

  • Page 66: Starting

    Spare propeller(s), hardware and prop tools • Seawater pump impeller kit Fuel filters and filter wrench • • Basic set of hand tools • Spare hose clamps, various sizes P0018284 Electrical and duct tape • 47706354 08-2015 © AB VOLVO PENTA...
  • Page 67 I to energize the electrical system. P0018309 8 For e-Key, unlock the system. The ignition should be on, if not press the ignition button. IGNITION IGNITION START/STOP START/STOP P0016313 47706354 08-2015 © AB VOLVO PENTA...
  • Page 68 It may also occur if the trim sender has failed and is providing a false high reading. P0009959 The engine will not start with the trim reading in the tilt range. See Fault Code Register page 99 to override this condition. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 69 NOTICE! A technician MUST have one of the e-Keys to perform most service work on the driveline. Make arrangements to leave an e-Key with the dealer when scheduling work. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 70 Should you need to stop cranking, simply press the stop button. NOTICE! Risk of starter damage, do not run the starter for extended periods (>20 sec.). Allow time to cool between start attempts. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 71 6 As soon as the engine starts; • return the shift lever to Neutral P0016542 • release the key so that it will return to I (On/Run). 47706354 08-2015 © AB VOLVO PENTA...
  • Page 72 NOTICE! After a second attempt, if the engine still does not start, return the control lever to the neutral position and try a normal engine start. 6 As soon as the engine starts; • return the shift lever to Neutral P0016542 47706354 08-2015 © AB VOLVO PENTA...

  • Page 73: Operation

    See Troubleshooting page 114. NOTICE! Do not run engine out of fuel or run the elec- tric fuel pumps dry more than 20 seconds. Running the electric fuel pumps dry will damage the fuel pumps. P0018288 47706354 08-2015 © AB VOLVO PENTA...
  • Page 74 No one should be in the water at the transom or swim platform if the engine is running. This is also a carbon monoxide poisoning hazard, see Carbon Monox- ide page 8. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 75 R. Throttle movement begins after the reverse detent position. After the throttle is activated, slowly move the control handle to increase speed. If your boat is equipped with a non-Volvo Penta remote control system, ask your dealer how to properly oper- ate it.
  • Page 76 Boats where the distance from the top of the gun- wale down to the driver’s seat is less than one foot (30 cm). Contact your Volvo Penta dealer for installation of a Safety Lanyard. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 77 Tilt Tilt is used to raise the drive above normal operating angles. Examples are trailering, beaching, mooring, and shallow water operation (see Shallow Water Operation page 87). 47706354 08-2015 © AB VOLVO PENTA...
  • Page 78 NOTICE! The engine will not start with the drive in the tilt range (high trim position). The system will show the fault “Can Not Start, Trim Too High”. See Starting the Engine, Can Not Start, Trim Too High. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 79 Avoid excessive trim in or out. If you experience boat instability or high steering torque set the trim to neutral and return to port at reduced speed. See your Volvo Penta dealer to cor- rect the situation. Trim Operation during Takeoff Trim is used to get the boat on plane when taking off from a stand-still or from low speed.
  • Page 80 If the motor stops, release the trim switch and wait for 20 seconds. Then try the switch again. P0016272 47706354 08-2015 © AB VOLVO PENTA...
  • Page 81 Once the throttle is out of the neutral position, you may release the button. The neutral interlock will automatically re-engage when the control handle is returned to the NEUTRAL position. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 82 Drive forward gear engaged for forward move- ment. Drive reverse gear engaged for backward move- ment. Throttle/engine speed control. NOTICE! Shift mechanism must be in Neutral to start engine. P0016562 47706354 08-2015 © AB VOLVO PENTA...
  • Page 83 Both the control levers must be in approximately the same position. • The engine speed must exceed 800 RPM. The function is disengaged as soon as the conditions are no longer met or when operating at wide open throttle. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 84 Operation Single Lever Mode This feature is optional. If not active on your boat, see your Volvo Penta dealer to purchase this option. To activate this feature, press the Single Lever button 12 on the control. The first lever that is moved will then control both engines.
  • Page 85 You will be able to steer the boat, but with increased effort. See your authorized Volvo Penta dealer as soon as possible to correct your power steering system. At slow speeds (no wake), your boat may tend to wan- der due to wind and current.
  • Page 86 Do not attempt to run the boat on plane if operating on a single engine; operating with a single engine at full throttle could cause engine or transmission damage. If running on one engine is necessary operate below planing speed. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 87 A. Move straight forward E. Traverse diagonally B. Move straight backward F. Rotate to Starboard C. Traverse to Starboard G. Rotate to Port D. Traverse to Port H. Rotate while moving forward or backward 51316 51317 47706354 08-2015 © AB VOLVO PENTA...
  • Page 88 Operation 51318 51319 51320 47706354 08-2015 © AB VOLVO PENTA...
  • Page 89 NOTICE! Freeze damage to the engine package is not covered by your Volvo Penta limited warranty. Upon completion of engine operation, drain the engine as described in Draining the Engine.
  • Page 90 Volvo Penta Limited Warranty. 22799 Salt Water Operation You can use your Volvo Penta drive in either fresh or salt water. We recommend that you use fresh water to flush out the engine and drive after you use your boat in salt- water.
  • Page 91 Remember, even when the engine(s) is stopped in a high performance boat that is planing, it will travel approximately 325 feet (100 meters) before dropping through the planing threshold and stopping! 47706354 08-2015 © AB VOLVO PENTA...

  • Page 92: Engine Shutdown

    1 Move the remote control lever to NEUTRAL N. 2 Let engine return to idle. 3 Turn ignition key to OFF 0. P0016523 47706354 08-2015 © AB VOLVO PENTA...
  • Page 93 If the boat is left in saltwater it should be run on the engine flush fitting for the warm up, see Engine Flush page 93. Also see Operating in Freezing Tem- peratures page 87. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 94 Do not use a wire brush or other steel tools when cleaning, as these may damage the anodes. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 95 Engine Shutdown Engine Flush Volvo Penta engines have an engine flushing port that can be used to flush the engine with fresh water. Flush- ing the engine with fresh water after each use will increase the longevity of components, especially after operation in brackish or saltwater.
  • Page 96 • Flush the engine if that hasn’t already been done. See Engine Flush. NOTICE! Drain the engine if freezing temperatures are expected, see Draining the Engine. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 97 2 Remove the hoses and lower the end of each hose below the level of the power steering cooler B. Allow water to completely drain. 3 Reinstall the hoses and clamps. Tighten clamps. P0019976 47706354 08-2015 © AB VOLVO PENTA...

  • Page 98: Fault Handling

    Acknowledge the alarm as soon as safely possible. Caution Pop-up – If the Caution pop-up appears dur- ing operation, a fault has occurred which will not dam- age an engine or propulsion unit. 51490 47706354 08-2015 © AB VOLVO PENTA...
  • Page 99 EVC system. These mes- sages disappear automatically if they are not acknowledged. 51283 47706354 08-2015 © AB VOLVO PENTA...

  • Page 100: Fault Code Register

    6) Icon representing alarm indicator lamp (only if installed). 7) Icon representing that alarm is sounding. 8) Screen illustration of fault code. Fault codes provided on the following pages are listed in alphabetical order. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 101 Operator Action: AMBER ● Check battery fluid level. ● Check belt tension. ● Contact a Volvo Penta dealer if the fault persists. Can Not Start, Trim Too High Symptom: Engine will not start. Error message in display. Trim Too High.
  • Page 102 ● When safe to do so, shut off and restart engine(s). If – engine(s) operate normally, leave engine(s) running. ● Contact a Volvo Penta dealer. Check EVC System Symptom: Internal fault in the EVC system. EVC Action: Depends on severity of fault–red or amber lamp.
  • Page 103 ● If the cooling water flow ceases, the exhaust hose should be inspected internally and replaced if the hose shows signs of damage. ● Contact a Volvo Penta dealer if the fault persists. Engine Oil Press. Symptom: Engine oil pressure too low.
  • Page 104 Operator Action: ● Check that the seawater intake is clear. ● Check the impeller in the seawater pump. ● Check exhaust hoses. ● Contact a Volvo Penta dealer if the fault persists. Fuel Pump Relay Symptom: Faulty relay. AMBER –...
  • Page 105 Operator Action: ● Check ignition relay in fuse box and replace if neces- sary. ● Contact a Volvo Penta dealer if the fault persists. Power Trim Faults Symptom: Fault in power trim system. Possibility that the system does not detect relays or trim sensor drifts without operator action.
  • Page 106 Operator Action: ● Check start relay in fuse box and replace if necessary. ● Contact a Volvo Penta dealer if the fault persists. Steering Fault Symptom: Possible sensor failure or low oil pressure. Result of steering oil overheat situation getting worse.
  • Page 107 ● Check battery condition. ● Check for loose battery cables. ● If possible and if necessary, switch battery selector to “ALL” and use house batteries. ● Contact a Volvo Penta dealer if the fault persists. 47706354 08-2015 © AB VOLVO PENTA...

  • Page 108: In Case Of Emergency

    4 If no emergency action is needed, check for dam- age to the boat, drive or propellers. Visually inspect the exterior of the shield and drive for broken or damaged components. Check for damaged propel- lers. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 109 Check the tie rod if you have hit an obstacle. If the tie rod is bent, loose, or damaged, have it serviced imme- diately by your Volvo Penta dealer. In the meantime, operate your boat at slow speeds only. WARNING! The tie rod is an integral part of the steering system and is a vital safety part.
  • Page 110 Engine Submersion Engine Submersion 1 Remove the engine from the water as quickly as possible. 2 Contact your local Volvo Penta dealer for service. • Your dealer will need to drain all water from the engine and immediately lubricate all internal parts.
  • Page 111 5 Turn off the engine. Remove the jumper cables in the opposite order of connection. If discharged batteries occur frequently the boats elec- trical systems should be checked for the cause. Also check the engine’s charging system. 47706354 08-2015 © AB VOLVO PENTA...

  • Page 112: Troubleshooting

    However if problems do occur, this technology requires a trained technician for full diagnostics of engine issues. Certified Volvo Penta dealers have the training and tools needed to properly and safely per- form engine diagnostics and repairs.
  • Page 113 Fuel System – Check: • Fuel level. • Fuel shutoff and multiple tank valves are open and operating properly. • Fuel filters; water or debris. • Fuel pump relay and fuse. • Fuel tank vent is unrestricted. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 114 Condition of battery and cables. • Starter motor–for overheat damage. Starting Problems after engine was run? Check: • Ignition system secondary circuit; spark plug wires, spark plugs. • Flooded engine. • Vapor lock; high heat in engine room. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 115 Noise from belt tensioner or pulleys. Drive – Check: • Failed U–joints or gimbal bearing (see dealer). • Damaged internal drive components (see dealer). • Worn, bent, or broken propeller hub or blades, refer to Propeller Replacement. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 116 Air leaks on suction side of seawater pump; loose clamps, cap on flush fitting. • Water leaks on pressure side of seawater pump. • Heat exchanger; water passages blocked with grass, sand, mud, or other debris. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 117 Wrong propeller (refer to Propeller Replacement). • Oil quantity; proper level on dipstick. Engine overheating. • • Ignition system operation. • Remote control cables and linkage for proper attachment and travel. • Operating at high altitude. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 118 Recharge starter battery. • Check battery condition; replace if necessary. To Prevent: • All electrical accessories including ignition circuit are turned off. • Turn battery switch off and disconnect main battery negative cable from battery. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 119 Hull weight was a major factor in the original selection of these components. If boat performance has declined over time and added weight is suspected, consult an authorized Volvo Penta dealer to discuss the issue. Your dealer can 47706354 08-2015 © AB VOLVO PENTA...
  • Page 120 If the problem continues, contact your Volvo Penta dealer and have the engine inspected. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 121 See the next section for additional informa- tion. If the problem persists, contact your Volvo Penta dealer and have the engine inspected. Engine Overheats If the engine temperature is too high, the engine will enter EPM and the alarm will sound.
  • Page 122 NOTICE! Ignoring an overheating situation can cause engine damage or failure. This may not be covered by your warranty. If the situation persists, contact your Volvo Penta dealer for assistance. Water in Bellows OceanX drives are equipped with a sensor that detects water in the u-joint bellows.
  • Page 123 If a pump is not working, check the fuse and replace if necessary. See your Volvo Penta dealer if further service is required. The fuel filter C is also mounted to the fuel cell. To change the filter, see Engine Fuel Filter Replacement.
  • Page 124 Remember to replace any spares that are used. NOTICE! Circuit breakers or fuses that repeatedly fail indicate a problem that requires immediate attention. See your Volvo Penta dealer. P0016589 EVC Diagnostic Function See Fault Handling. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 125 Check that all hose clamps on the power steering system are securely tightened. • Check belt. NOTICE! Filler cap C is for coolant/anti-freeze. Do not add power steering fluid to this section of the reservoir. P0019978 47706354 08-2015 © AB VOLVO PENTA...
  • Page 126 Blown fuse. Replace defective fuse. Fuse is located on the power wire, near the battery. • Broken anode or reference sensor unit. Replace damaged unit. If problems continue after completing the steps above, see your Volvo Penta dealer for further help. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 127 If you have added weight to your boat and suspect there may be problems with the static water line, per- form the following test before operating the boat. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 128 B. This is the SWL. Measurement C should be 13 in. (33 cm) or greater. 6 If the SWL is less than 13 in. (33 cm), contact your Volvo Penta dealer for information on raising the engine’s exhaust system. P0019981 NOTICE! Engine damage from water ingestion is pos- sible if the SWL is less than the specification.

  • Page 129: Maintenance Schedule

    If emission control system repair is required during the warranty period, you are responsible for presenting your engine to a Volvo Penta authorized dealer as soon as the problem exists. The warranty repairs will be completed using genuine Volvo Penta parts in a reasonable period of time without charge. After expiration of the emission control system warranty, you may present your engine to a repair shop or person of your choosing to maintain, replace, or repair emission control devices and systems.
  • Page 130 1) Check/correct these items every month, when the boat is in use (not winterized or in storage). 2) Not needed for OceanX, drive has sensors for oil fill and quality. 3) See Exhaust Bellows and Clamps page 147. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 131 Maintenance Schedule Scheduled Maintenance We recommend you contact an authorized Volvo Penta service dealer when your power package is due for scheduled maintenance. Procedures in the maintenance schedules may require lifting devices, special tools, electronic diagnostic instruments, or specialized training that are not typically available to the owner. Dealers have the training, tools, and service expertise needed to safely, correctly, and efficiently service your power package.
  • Page 132 4) Replace coolant every four years. 5) Must use genuine Volvo Penta parts for two year change, change is every year for other parts. 6) Must use genuine Volvo Penta parts for five year change, change is every year for other plugs.
  • Page 133 ● 300 hours Remote Control and Shift System – Check for ● ● proper operation 1) Drive must be removed for this step. This is a good time to check and/or replace both bellows. 47706354 08-2015 © AB VOLVO PENTA...

  • Page 134: Maintenance

    To purchase a Workshop Manual visit Volvo Penta on the Internet. Certain tasks should only be performed by your Volvo Penta dealer. Dealers have the tools and expertise needed to properly and safely perform these tasks. Never carry out any work on the engine if you are unsure of the procedure.
  • Page 135 See your Volvo Penta dealer for genuine oils, lubricants and coolant. P0018332 Always insist that your dealer use genuine Volvo Penta parts, oils, and lubricants when servicing your engine and drive. Genuine Volvo Penta parts have been designed and approved to meet the safety require- ments and heavy demands of marine engines.
  • Page 136 High pressure spray could damage engine electrical, cooling, and fuel components. High pressure spray could damage the bellows, which could lead to major drive damage. Damage to cooling hoses, seals, and other parts is also possible. P0018404 47706354 08-2015 © AB VOLVO PENTA...
  • Page 137 Operator’s Manual concerning operation, service, and maintenance must be followed. NOTICE! Late or inadequate maintenance/service or the use of spare parts other than Volvo Penta original spare parts will invalidate Volvo Penta’s responsibility for the engine specification being in accordance with the certified variant.
  • Page 138 Oil Fill Cap Belt Tensioner Engine Flush Fitting 10 Fuel Filter Engine Oil Dipstick 11 Coolant Expansion Tank Flame Arrestor 12 Coolant Fill Cap Heat Exchanger 13 Engine Oil Filter Serpentine Belt 14 Power Steering Dipstick 47706354 08-2015 © AB VOLVO PENTA...
  • Page 139 P0019989 A small, “stretch” belt K from the crankshaft pulley F drives the seawater pump and power steering pump J. The belt does not require maintenance or service during normal use conditions. P0019990 47706354 08-2015 © AB VOLVO PENTA...
  • Page 140 Workshop Manual for the procedure or see your Volvo Penta dealer. Engine Alignment Because of the special tools required, a Volvo Penta dealer must do the engine alignment. This should be done during off-season storage preparations. NOTICE! Failure to periodically check engine align- ment may result in premature failure of the engine cou- pler.
  • Page 141 NOTICE! All oil used for oil changes or added between changes must meet the Engine Oil Specifications page 162. If oil is added, use Volvo Penta full Synthetic Gasoline Engine Oil, Catalytic Converter Approved, SAE 10W-40. If Volvo Penta oil is unavailable an alternative oil can be used as long as it meets the Engine Oil Specifications.
  • Page 142 This pressure is also present when the engine is not running. The high pressure system is located under the intake manifold. Service of this system must be performed by a trained technician, see your Volvo Penta dealer for assistance. P0020801 Safety Information DANGER! Fuel leakage can contribute to a fire and/or explosion.
  • Page 143 See Fuel Treatment During Storage page 143. P0018600 Volvo Penta gasoline engines are equipped with a water separating fuel filter (see Engine Fuel Filter Replacement). The use of an additional water sepa- rating fuel filter between the fuel tank and the engine is recommended.
  • Page 144 9 Start the engine and check for fuel leaks. Correct leaks before proceeding. DANGER! If you detect fuel leakage, turn the engine off immedi- ately - EXPLOSION AND FIRE ARE AN EXTREME DANGER. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 145 This procedure requires a moderate level of mechan- ical skill and knowledge. If you do not feel comfortable performing this procedure, see your Volvo Penta dealer for assistance. Ask the dealer to perform this Fuel Storage Mixture procedure as part of preparing the engine for storage.
  • Page 146 The EFI system is controlled by a microprocessor, and requires no periodic mainte- nance or adjustment. If operational problems occur, see your Volvo Penta dealer. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 147 Do not use other coolant types such as traditional green ethylene glycol, propylene glycol (pink), OAT, or HOAT coolants. Volvo Penta offers pre-mix, ready-to-use containers of the yellow coolant. If using full strength antifreeze, use a 50/50 mix of antifreeze and distilled water.
  • Page 148 Repeat, if necessary, until the indi- cated level of protection is at least 10° F (6°C) lower than the projected lowest temperature for the local area. See your Volvo Penta dealer for assistance with this test. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 149 Defective bellows must be replaced before the boat is used again. Inspect the exhaust manifolds M, risers R, elbows E, and pipe P for signs of corrosion. For replacement of exhaust parts see your Volvo Penta dealer. P0019986 Exhaust Anodes There is an anode in each exhaust manifold, see illus- tration.
  • Page 150 See Maintenance Schedule for replacement fre- quency. See the tune-up decal on the engine for plug gap. Refer to the workshop manual for complete replace- ment procedures. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 151 Wear eye protection when working around bat- teries. Electrolyte spilled on the skin should be imme- diately flushed off with water. P0020439 NOTICE! Do not disconnect the batteries if the engine is running, electrical components may be damaged. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 152 P0016587 • Make sure battery connections are tight. Loose con- nections also prevent full current flow. • Keep the batteries charged, especially during stor- age. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 153 Penta dealer. Painting the Drive The drive and transom shield require a unique paint repair procedure. Refer to the Workshop Manual or see your Volvo Penta dealer for additional information regarding painting the drive. P0016597 Anti-fouling Paint: Drive and Transom...
  • Page 154 No regular oil level check is required unless trim system performance is poor. If system performance is poor, contact a Volvo Penta dealer or refer to the Workshop Manual. 50408...
  • Page 155 Do not paint anodes, the paint will block the galvanic P0018354 action, preventing the anode from working correctly. Anodes purchased from your Volvo Penta dealer meet the highest specifications for material composition and purity. Some aftermarket anodes may not meet these quality specifications.
  • Page 156 7 Plug the connector back in. The engine alarm will sound three beeps to acknowledge that the sensor has been reset. 8 Replace the cover and torque all screws to 13–17 ft. lb. (17–23 Nm). 51735 47706354 08-2015 © AB VOLVO PENTA...
  • Page 157 Under these conditions, stop the engine and check the propeller for damage. If the propeller appears damaged, have it checked by your Volvo Penta dealer. Always carry a spare propeller and replace the damaged propeller as soon as possible.
  • Page 158 Fluid level on the dipstick B should be in the range A shown in the image. If needed, add Volvo Penta Power Trim/Tilt and Steering Fluid. Do not overfill the reservoir. NOTICE! Never fill the steering system with oil of unknown quality.

  • Page 159: Storage

    Storage Laying Up (Winterization) Be sure that your Volvo Penta equipment is properly prepared for long or short term storage. Engine or drive damage can result if some simple maintenance steps are overlooked prior to storage. Winterizing gives you the assurance that your engine will be protected during storage and will run more reliably when you put your boat back in the water.
  • Page 160 Storage Long Term Storage For long term storage (more than two months), we rec- ommend that you have your Volvo Penta dealer “win- terize” your engine and drive. Your dealer will provide the proper servicing and maintenance to ensure that your equipment is treated and stored properly.
  • Page 161 Open the fuel shut-off valve and check fuel system for leaks. Check all oil and fluid levels and fill as nec- essary. Check drive, transom shield, and heat exchanger anodes. Clean or replace as nec- essary. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 162 If drive oil was not changed for storage, do it now. If the impeller was removed for storage, rein- stall it now. If the impeller is due for replace- ment, install a new one now. 47706354 08-2015 © AB VOLVO PENTA...

  • Page 163: Technical Data

    Volvo Penta power steering fluid Power steering fluid non-U.S. ATF oil Dexron 2 or higher classification Volvo Penta reserves the right to make changes in weight, construction, materials, or specifications without notice or obligation. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 164 These oils are available at Volvo Penta dealers. If the Volvo Penta oil is not available, use an oil that meets NMMA FC-W Catalyst Compatible® specifica- tions. Viscosity should be SAE 10W-40 or higher (example: 15W-40, 20W-40, 25W-40, 15W-50).
  • Page 165 Catalyst failure due to improper fuel is not covered by the warranty. Ethanol-Blended Gasoline Volvo Penta engines are designed to operate on the commercially available fuel approved by the legislation and governmental agencies of all countries where the engines are marketed and sold.
  • Page 166 NOTICE! Do not use ethanol blends that contain a higher percentage of ethanol than gasoline, such as E85 (85% ethanol) or E98. Volvo Penta engines are not designed to run on high percentages of ethanol. Loss of performance will occur. Engine damage may also occur;...
  • Page 167 (pink), OAT or HOAT coolants. Volvo Penta offers ready-to-use, pre-mixed containers of the VCS coolant. If using full strength antifreeze, use a 50/50 mix of antifreeze and distilled water. Also see...
  • Page 168 NOTICE! Do not use deep cycle batteries to start the engine. A deep cycle battery, while it may have enough cold cranking amps (CCA), does not have enough volt- age to power the ECM and will cause problems with the engine. 47706354 08-2015 © AB VOLVO PENTA...
  • Page 169 Technical Data Drive Drive Unit Lubrication The drive unit is filled at the factory with Volvo Penta Synthetic Gear Oil. Change lubricant as specified in Maintenance Schedule. Use Volvo Penta SAE 75W/90 API service GL 5 synthetic gearcase lubricant. NOTICE! Whenever you are changing or topping up the oil, always check the oil level using the dipstick.
  • Page 170 Engine Plate 51802 SERIAL NUMBER: SALES NUMBER: Transom Shield Plate 51804 SERIAL NUMBER: PRODUCT NUMBER: TYPE: Drive Unit Plate 51803 SERIAL NUMBER: PRODUCT NUMBER: TYPE: RATIO: 47706354 08-2015 © AB VOLVO PENTA...
  • Page 171 The emission control Information sticker is located on the port side of the front accessory bracket (beside cir- culation pump). 22776–a The tune-up and color code decal is located on the coolant expansion tank. P0019987 47706354 08-2015 © AB VOLVO PENTA...
  • Page 172 Declaration of Conformity for Recreational Craft Propulsion Engines with the sound and exhaust emission requirements of Directive 94/25/EC as amended by 2003/44/EC. Engine Manufacturer: Volvo Penta of the Americas, 1300 Volvo Penta Drive, Chesapeake, VA 23320, USA Body for exhaust emission assessment...

  • Page 173: Alphabetical Index

    Enabling the Docking Function........56 Onboard Tools and Parts.......... 64 Engine Alignment............ 138 Operating in Freezing Temperatures......87 Engine Flush............. 93 Operating Trim Controls..........76 Engine Oil Capacity..........163 Operation Break............91 Engine Overheats............119 Optional Functions............ 36 47706354 08-2015 © AB VOLVO PENTA...
  • Page 174 Viewable Options in the Main Menu......38 Power Steering Reservoir Fluid Level..... 156 Volvo Action Service (VAS)........13 Power Trim............48, 123 Volvo Penta Dealer Network........14 Power Trim Assistant..........52 Volvo Penta on the Internet........14 Power Trim Control........... 49 Power Trim Instrument and Displays......50 Warranty Information..........13...

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