Volvo Penta V6-200 Operator's Manual
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Volvo Penta V6-200 Operator's Manual

Volvo Penta V6-200 Operator's Manual

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OPERATOR'S MANUAL
V6-200, V6-225
V8-270, V8-300, V8-320

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  • Page 1 OPERATOR’S MANUAL V6-200, V6-225 V8-270, V8-300, V8-320...
  • Page 2 Copyright © 2012 Volvo Penta of the Americas. All rights reserved. This publication may not be copied, photocopied, reproduced, or converted to any electronic or machine-readable form in whole or in part without the express written consent from Volvo Penta...

  • Page 3: Table Of Contents

    Engine Shutdown ..................42 In Case of Emergency ................47 Troubleshooting ..................50 Maintenance Schedule ................62 Maintenance ....................67 Storage ....................... 90 Technical Data ................... 93 Operator's Manual Order ................ 104 Alphabetical index .................. 105 47702748 09-2012 © AB VOLVO PENTA...

  • Page 4: Foreword

    When seeking assistance from your dealer regarding your power package, always provide the serial number for your engine. 47702748 09-2012 © AB VOLVO PENTA...
  • Page 5 Volvo Penta product. strates its understanding of the environmental impact As an owner of a Volvo Penta marine engine, we its products have upon nature and the shared urban would also like to welcome you to a worldwide net- and rural surroundings.

  • Page 6: Safety Information

    If you do not understand or are uncertain about any operation or information in this owner’s manual, please contact your Volvo Penta dealer. Your dealer will be able to help you with an explanation or will demonstrate the operation. Federal law requires manufacturers to notify owners in the event that a safety related defect is discovered on any of their products.
  • Page 7 This gas is easily ignited and highly volatile. Operate the boat’s bilge blower for at least 5 minutes prior to servicing battery. Always ventilate the battery storage area before carrying out any procedures involving batteries. 47702748 09-2012 © AB VOLVO PENTA...
  • Page 8 ● NEVER OPERATE THE BOAT IF YOU ARE UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. ● If boating in waters that are unfamiliar, obtain appropriate charts to avoid damage from underwater objects. We recommend that you contact your local boating organization for more detailed information on safety afloat. 47702748 09-2012 © AB VOLVO PENTA...
  • Page 9 ● Water heaters ● Cooking ranges ● Fireplaces ● Central heating plants ● Charcoal grills The carbon monoxide component of diesel exhaust is extremely low relative to the carbon monoxide level found in gasoline engine exhaust. 47702748 09-2012 © AB VOLVO PENTA...
  • Page 10 Don’t run engine(s) or auxiliary generator(s) on boats with enclosed accommodation compartments unless the boat is equipped with a functioning marine carbon monoxide detector that complies with 2ABYC A-24, Carbon Monoxide Detection Systems on Boats. 47702748 09-2012 © AB VOLVO PENTA...
  • Page 11 Be aware of the effect your exhaust may have on other boats and be aware that the operation of other boats’ equipment may affect the carbon mon- oxide concentration on your boat. 47702748 09-2012 © AB VOLVO PENTA...
  • Page 12 51619 ● Intentional or unintentional excessive trim angle (e.g., high bow angle or excessively unequal dis- tribution of weight) may raise the CO level and should be avoided (see image #51620). 51620 47702748 09-2012 © AB VOLVO PENTA...
  • Page 13 Refer to the Maintenance Schedule and Main- tenance sections of this manual for instructions on keeping your engine and sterndrive in good condition. NOTICE! Be sure to see your Volvo Penta dealer for regular inspections. 47702748 09-2012 © AB VOLVO PENTA...

  • Page 14: Introduction

    Penta. Your dealer should provide you with proof of ownership in the form of an Owner's Registration Card or a print-out of the Volvo Penta computer on-line reg- istration screen. This provides proof of ownership and is required to validate warranty, should warranty serv- ice become necessary.
  • Page 15 Volvo Penta strongly rec- ommends that you take your product to an authorized Volvo Penta dealer for service or repair. They are spe- cialists in Volvo Penta products and have the acces- sories, genuine Volvo Penta parts, test equipment, and tools necessary for high quality service and repair work.

  • Page 16: Instruments And Controls

    NOTICE! If you want to supplement the instrumenta- tion, your boat is equipped with instruments not descri- bed here, or you are not sure about their functionality, please contact your Volvo Penta dealer or boat dealer. Gauges The following section contains a general description of the instrument panel.
  • Page 17 NOTICE! For additional information, please read the starting instructions in the section entitled Starting. Volvo Penta ignition keys are marked with a code for use when ordering extra keys. Record the code so that replacement keys can be ordered. Keep the code in a safe place where unauthorized persons do not have access to it.
  • Page 18 The digital instrument A shows the trim angle in digits and the trim range (TRIM) and beach range (BEACH) in letters. For an explanation of trim ranges, please refer to Trim Ranges in the previous section. 51726 47702748 09-2012 © AB VOLVO PENTA...
  • Page 19 This instrument has three ranges: 1. Trim range 2. Beach range 3. Tilt range For an explanation of trim ranges, please refer to Trim Ranges in the previous section. 51727 47702748 09-2012 © AB VOLVO PENTA...
  • Page 20 Your boat may be equipped with remote controls other than those described below. If Volvo Penta controls are not used, ask your dealer for operating instructions for the remote control used in your boat since operation and function may differ from Volvo Penta remote controls.
  • Page 21 Generally, the remote control has a friction brake, which can be adjusted as necessary, to provide lighter or heavier lever action. If you are using a Volvo Penta shift control and you wish to make adjustments to the friction brake, follow the instructions below to make the necessary changes.

  • Page 22: Optional

    Active Corrosion Protection System Your boat may be equipped with a Volvo Penta active corrosion protection system (APCS). This system operates with very little current drain from the boat’s electrical system. It keeps the voltage potential in the area around the drive unit in a range that is not corrosive to aluminum.
  • Page 23 ● Broken anode or reference sensor unit. Replace damaged unit. Follow the installation instructions included with the replacement unit, or see your authorized Volvo Penta dealer for service. If any of the malfunction conditions continue to exist after completing the steps above, see your authorized Volvo Penta dealer for further service.

  • Page 24: Starting

    If you have added weight to your boat and suspect there may be problems with the static water line, per- form the following test before operating the boat. 47702748 09-2012 © AB VOLVO PENTA...
  • Page 25 6. If the static water line does not meet these and hold next to–and above–the manifold B. specifications, contact your Volvo Penta dealer for information on high rise extension kits. Make sure one is installed before the engine is used again. P0008710 47702748 09-2012 © AB VOLVO PENTA...
  • Page 26 NOTICE! The water level in the boat’s bilge will increase when you operate your boat at a high incline before you reach planing speed. Exces- sive water in the bilge can cause engine dam- age. 47702748 09-2012 © AB VOLVO PENTA...
  • Page 27 ECM is performing a check of the sensors. If there are any problems detected by the ECM, the alarm will sound; otherwise, it will remain off. 47702748 09-2012 © AB VOLVO PENTA...
  • Page 28 Starting Volvo Penta provides an audible alarm with every engine, however it’s installation is determined by the manufacturer of your boat. If your boat does not have an audible alarm available, we strongly recommend that you contact your dealer to have one installed.
  • Page 29 (Start). If the engine does not start quickly, release the key and then try again. 4 After the engine starts, move the throttle back to the neutral position to return to normal operating mode. P0016544 47702748 09-2012 © AB VOLVO PENTA...

  • Page 30: Operation

    NOTICE! Check instruments regularly. Stop the engine if there is an abnormal reading or if the engine alarm sounds. NOTICE! If oil pressure is too low: Stop the engine immediately and investigate. Operating the engine with oil pressure too low will damage the engine. 47702748 09-2012 © AB VOLVO PENTA...
  • Page 31 Troubleshooting. Volvo Penta provides an audible alarm with every engine, however whether it is installed is determined by the manufacturer of your boat. If your boat does not...
  • Page 32 The effect of the maximum “bow-up” and “bow-down” positions will be similar for most boats. The bow posi- tion best for your operating conditions could be at any trim setting between the maximum “bow-up” and “bow- down” positions. 47702748 09-2012 © AB VOLVO PENTA...
  • Page 33 “bow-down” positions. Boat stability and steering torque can also vary due to changing water conditions. If you experience boat instability and/or high steering torque, see your Volvo Penta dealer to correct these conditions. 47702748 09-2012 © AB VOLVO PENTA...
  • Page 34 P0016694 trailer. Power trim has an automatic stop that cuts the power when its end limit has been reached. The stop is reset automatically when activating down trimming. 47702748 09-2012 © AB VOLVO PENTA...
  • Page 35 Power Trim. Cruising Speed Engine Cruising Speed (RPM) Volvo Penta recommends the cruising speeds in the chart at left, based on 75% of maximum RPM at wide V6–200 3150–3450 open throttle (WOT). Operating the engine at WOT for extended periods should be avoided since it is both V6–225...
  • Page 36 Once the lever is out of the neutral position, you may release the button. The neutral interlock will automatically re-engage when the control lever is returned to the NEUTRAL P0016255 position. 47702748 09-2012 © AB VOLVO PENTA...
  • Page 37 T Throttle/engine speed control. 1 Trim/tilt switch port. 2 Trim/tilt switch starboard. Shifting from Neutral To move the remote control lever from the neutral detent position, simply move the control lever in the desired direction. P0016248 47702748 09-2012 © AB VOLVO PENTA...
  • Page 38 If your boat is equipped with a non-Volvo Penta remote control system, ask your dealer how to properly oper- ate it. 47702748 09-2012 © AB VOLVO PENTA...
  • Page 39 Do not attempt to plane boat while operating on a single engine; operating with a single engine at full throttle could cause engine or transmission damage. 51259-1 47702748 09-2012 © AB VOLVO PENTA...
  • Page 40 ● Boats where the distance from the top of the gunwale down to the driver’s seat is less than one foot (30 cm). Contact your Volvo Penta dealer for installation of an emergency stop switch. 47702748 09-2012 © AB VOLVO PENTA...
  • Page 41 You will be able to steer the boat, but with increased effort. See your authorized Volvo Penta dealer as soon as possible to correct your power steering system. At slow speeds (no wake), your boat may tend to wan- der due to wind and current.
  • Page 42 NOTICE! Freeze damage to the engine package is not covered by your Volvo Penta limited warranty. Upon completion of engine operation, drain the engine 21199 as described in Draining the Engine in the chapter enti- tled Engine Shutdown.
  • Page 43 Operation Salt Water Operation You can use your Volvo Penta sterndrive in either fresh or salt water. We recommend that you use fresh water to flush out the engine and drive after you use your boat in polluted or salt water. This will prolong the service life of the engine and sterndrive.

  • Page 44: Engine Shutdown

    This is especially important when the engine has been run at high rpm or under heavy load just prior to shutdown. 1 Move the remote control lever to NEUTRAL N. 2 Let engine return to idle. 47702748 09-2012 © AB VOLVO PENTA...
  • Page 45 P0016523 After Engine Shutdown Engine Flush Volvo Penta engines incorporate an engine flushing port designed to flush the engine with fresh water while the engine is running. Flushing the engine with fresh water after each use will increase the longevity of com- ponents.
  • Page 46 • Flush the engine if that hasn’t already been done. See Engine Flush. NOTICE! Drain the engine if freezing temperatures are expected, see Draining the Cooling System. 47702748 09-2012 © AB VOLVO PENTA...
  • Page 47 NOTICE! Do not remove hose at fuel pump C. Reinstall all hoses and secure all clamps in the same orientation as removed. 23772 47702748 09-2012 © AB VOLVO PENTA...
  • Page 48 NOTICE! Do not remove hose at fuel pump C. Reinstall all hoses and secure all clamps in the same orientation as removed. 23772 47702748 09-2012 © AB VOLVO PENTA...

  • Page 49: In Case Of Emergency

    Engine Submersion 1. Remove the engine from the water as quickly as possible. 2. Contact your local Volvo Penta dealer for service. ● Your dealer will need to drain all water from the engine and immediately lubricate all internal parts.
  • Page 50 Check the tie rod if you have hit an obstacle. If the tie rod is bent, loose, or damaged, have it serviced imme- diately by your Volvo Penta dealer. In the meantime, operate your boat at slow speeds only. CAUTION! The tie rod is an integral part of the steering system and is a vital safety part.
  • Page 51 (e.g. the starter motor's negative terminal). 4. Start the engine and let it run at fast idle for approximately 10 minutes to charge the batteries. Make sure there is no extra equipment connected to the electrical system. 47702748 09-2012 © AB VOLVO PENTA...

  • Page 52: Troubleshooting

    ● Did the trouble occur suddenly or did it become apparent gradually? Whether servicing the boat’s systems yourself or having your product serviced by a certified Volvo Penta dealer, you will need this record of information to identify potential causes of the malfunction.
  • Page 53 ● Starter relay. ● Starter motor and solenoid–for shorts, grounds, or open circuits. ● Starter assist solenoid. ● Call for assistance or see Volvo Penta authorized dealer. Engine Cranks, But Will Not Start Ignition Circuit – Check: ● Primary circuit wiring, from ignition switch to ignition coil/ignition module.
  • Page 54 ● Water in fuel. ● Condition of battery and cables. ● Starter motor–for overheat damage. ● Call for assistance or see Volvo Penta authorized dealer. Did Engine Refuse to Start after Being Run? Check: ● Ignition system primary circuit. ● Ignition coil(s) and/or ignition module.
  • Page 55 Troubleshooting ● Loose pulley (see dealer). ● Noise from bearings (see dealer). ● Call for assistance or see Volvo Penta authorized dealer. Sterndrive – Check: ● Failed U–joints or gimbal bearing (see dealer). ● Damaged internal drive components (see dealer).
  • Page 56 ● All electrical accessories including ignition circuit are turned off. ● Turn battery switch off and disconnect main battery negative cable from battery. ● If problem persists, call for assistance or see Volvo Penta authorized dealer. 47702748 09-2012 © AB VOLVO PENTA...
  • Page 57 A great number of environmental factors, such as baro- metric pressure, ambient temperature, humidity, the quality of fuel, and exhaust back pressure can affect engine performance. All Volvo Penta engines are tested and certified using the following fixed values or common conditions for determining the rating of the engine.
  • Page 58 (EPM). If an audible alarm has been installed with your engine, it will sound to notify you of a malfunction. Volvo Penta provides an audible alarm with every engine, however its installation is determined by the manufacturer of your boat. If your boat does not have an audible alarm available, we strongly recommend that you contact your dealer to have one installed.
  • Page 59 See the next section for additional infor- mation. If the problem persists, contact your Volvo Penta dealer and have the engine inspected. 47702748 09-2012 © AB VOLVO PENTA...
  • Page 60 NOTICE! Ignoring an overheating situation can cause engine damage and/or equipment failure which may not be covered by your warranty. If the situation persists, contact your Volvo Penta dealer for assistance. Water in Bellows OceanX (OXi) drives are equipped with a sensor that detects water intrusion in the bellows.
  • Page 61 If a pump does not function, check the fuses and replace them if necessary. See your Volvo Penta dealer if further service is required. NOTICE! A loud whining noise at idle may be due to a restricted fuel filter causing a noisy fuel pump. Oper- ating the engine with a restricted filter may damage the pressure regulator or fuel pumps.
  • Page 62 Release the switch and wait for the motor to cool and then reset. Resume trimming. P0002141 Drive Physically Blocked from Moving Check to see if anything has become entangled in the drive or the trim cylinders. Clear the obstruction before proceeding with trimming. 47702748 09-2012 © AB VOLVO PENTA...
  • Page 63 ● Check that all hose clamps on the power steering system are securely tightened. ● Check all fittings to ensure they are securely tight- ened. ● Check all hoses and fittings for leaks/pinches. 51215 47702748 09-2012 © AB VOLVO PENTA...

  • Page 64: Maintenance Schedule

    If emission control system repair is required during the warranty period, you are responsible for presenting your sterndrive engine to a Volvo Penta authorized dealer as soon as the problem exists. The warranty repairs will be completed using genuine Volvo Penta parts in a reasonable period of time without charge. After expiration of the emission control system warranty, you may present your sterndrive engine to a repair shop or person of your choosing to maintain, replace, or repair emission control devices and systems.
  • Page 65 Propshaft, Propeller, and Hub – Check for damage, ● ● ● corrosion; lubricate shaft, splines 1) Check/correct these items every month, when the boat is in use (not winterized or in storage) 47702748 09-2012 © AB VOLVO PENTA...
  • Page 66 Maintenance Schedule Scheduled Maintenance We recommend you contact an authorized Volvo Penta service dealer when your power package is due for scheduled maintenance. Procedures in the maintenance schedules may require lifting devices, special tools, electronic diagnostic instruments, or specialized training that are not typically available to the owner. Dealers have the training, tools, and service expertise needed to safely, correctly, and efficiently service your power package.
  • Page 67 4) Engine oil change interval can be increased to 200 hours if full synthetic oil is used, see Scheduled Oil Service in the chapter entitled Technical Data. 5) Fresh water cooled versions. 6) Must use genuine Volvo Penta parts for 3 year change; change is every year for other plugs. 47702748 09-2012 © AB VOLVO PENTA...
  • Page 68 Remote Control and Shift System – Check for ● ● proper operation 1) The drive must be removed for this step. This is a good time to check and/or replace both bellows. 47702748 09-2012 © AB VOLVO PENTA...

  • Page 69: Maintenance

    Never carry out any work on the engine if you are unsure of how it should be done. Instead, contact your Volvo Penta dealer for help.
  • Page 70 We recommend that all servicing with the engine running be undertaken by an authorized Volvo Penta workshop. Starting the Engine After Service Reinstall all protective parts removed during service operations before starting the engine.
  • Page 71 Otherwise the general instructions contained in this Operator’s Manual concerning operation, service, and main- tenance must be followed. NOTICE! Late or inadequate maintenance/service or the use of spare parts other than Volvo Penta original spare parts will invalidate Volvo Penta’s responsibility for the engine specification being in accordance with the certified variant.
  • Page 72 ● Exposed cords or excessive fraying ● Oil or grease 51535 If you suspect the belt needs replacing, please refer to the Workshop Manual for the procedure or take your boat to a Volvo Penta dealer. 47702748 09-2012 © AB VOLVO PENTA...
  • Page 73 51807 Engine Alignment Because of the special tools required, a Volvo Penta dealer must do the engine alignment. This should be done during off-season storage preparations. NOTICE! Failure to periodically check engine align- ment may result in premature failure of the engine cou- pler.
  • Page 74 Engines, PN 47700022. Maintain oil level between E (add) and D (full) on the dipstick. If oil is added during break-in, use Volvo Penta mineral oil for gasoline engines; if unavailable, use a mineral oil that meets the Engine Oil Specifications.
  • Page 75 Maintain oil level between E (add) and D (full) on the dipstick. If oil is added, use an approved Volvo Penta oil for gasoline engines; if unavailable, use a high qual- ity oil that meets the Engine Oil Specifications.
  • Page 76 When carrying out work on the fuel system make sure the engine is cold. A fuel spill onto a hot surface or electrical components can cause a fire. WARNING! Risk of fire. Store fuel soaked rags and other flammable material so that there is no danger of them catching fire. 47702748 09-2012 © AB VOLVO PENTA...
  • Page 77 If you detect fuel leakage, turn the engine off immediately - EXPLOSION AND FIRE ARE AN EXTREME DANGER. 11. If leakage occurs, repeat Steps 3–10 until leak- age stops. 22839 12. If necessary, re-clean the bilge area. 47702748 09-2012 © AB VOLVO PENTA...
  • Page 78 Flush engine with fresh water while engine is run- ning. The engine must have adequate cooling water; always monitor engine temperature gauge when running engine with boat out of water. • Do not run fuel pumps dry. 47702748 09-2012 © AB VOLVO PENTA...
  • Page 79 Cooling System NOTICE! Do not run the engine without the thermostat as the engine is likely to overheat. For instructions on replacing the engine thermostat on closed cooling engines, please see the workshop man- ual. 47702748 09-2012 © AB VOLVO PENTA...
  • Page 80 Replace as necessary. 4. Lubricate the pump housing with non-petroleum based lubricant, suitable for rubber, such as glyc- erine. If you have purchased the Volvo Penta impeller kit, a packet of glycerine is included. 5. Reinstall the impeller. Reinstall the housing.
  • Page 81 Do not use other coolant types such as traditional green ethylene glycol, propylene glycol (pink), OAT, or HOAT coolants. P0016714 Volvo Penta offers pre-mix, ready-to-use containers of the yellow coolant. If using full strength antifreeze, use a 50/50 mix of antifreeze and distilled water. Electrical System...
  • Page 82 Maintenance Schedule for replacement frequency. WARNING! Ensure that plug wires are in good condition to avoid P0016273 sparking. Sparking could potentially cause a fire or explosion. Please refer to the workshop manual for replacement procedures. 47702748 09-2012 © AB VOLVO PENTA...
  • Page 83 No regular oil level check is required unless trim system performance is poor. If system performance is poor, contact a Volvo Penta dealer or refer to the Workshop Manual. 50408...
  • Page 84 Painting the Drive The sterndrive and transom shield require a unique paint repair procedure. Please refer to the Workshop Manual or see your Volvo Penta dealer for additional information regarding painting the drive. Anti-fouling Paint: Drive and Transom Shield...
  • Page 85 Follow equipment manufacturers rec- ommendations. Anode Replacement Information NOTICE! Your Volvo Penta product has been shipped with Aluminum anodes. The table below provides replace- ment information and also specifies which anodes should be used, depending on water conditions. Anode Material Part No.
  • Page 86 7. Plug the connector back in. The engine alarm will sound three beeps to acknowledge that the sen- sor has been reset. 8. Replace the cover and torque all screws to 13–17 ft. lb. (17–23 Nm). 51735 47702748 09-2012 © AB VOLVO PENTA...
  • Page 87 Under these conditions, stop the engine and check the propeller for damage. If the propeller appears damaged, have it checked by your Volvo Penta dealer. Always carry a spare propeller and replace the damaged propeller as soon as possible.
  • Page 88 2. Make sure remote control is in NEUTRAL. 3. Coat full length of prop shaft and inside of prop hub with Volvo Penta prop shaft grease; removal of prop will be difficult if this is not done. 4. Ensure thrust bushing 1 is on prop shaft with inner taper toward gearcase to match taper on prop shaft.
  • Page 89 8. Clean the propeller shafts. Inspect for fishing line or other debris; remove if present. 9. Inspect shaft seals; correct if leaking (see dealer). If reinstalling the propellers, clean the splines in the hubs (inside). 51775 47702748 09-2012 © AB VOLVO PENTA...
  • Page 90 7. With the remote control in neutral position, both propellers should turn freely. NOTICE! Failure to install the propellers as indicated could result in a propeller coming loose and damge to the lower unit and/or propeller. 51776 47702748 09-2012 © AB VOLVO PENTA...
  • Page 91 The fluid level must be above the “Min” line and below the “Max” line. If needed, add Volvo Penta Power Trim/Tilt and Steering Fluid. Do not overfill the pump reservoir. NOTICE! Never fill the steering system with oil of unknown quality.

  • Page 92: Storage

    Storage Laying Up (Winterization) Be sure that your Volvo Penta equipment is properly prepared for long or short term storage. Engine or drive damage can result if some simple maintenance steps are overlooked prior to storage. Winterizing gives you the assurance that your engine will be protected during storage and will run more reliably when you put your boat back in the water.
  • Page 93 Storage Long Term Storage For long term storage (more than two months), we recommend that you have your Volvo Penta dealer “winterize” your engine and drive. Your dealer will provide the proper servicing and maintenance to ensure that your equip- ment is treated and stored properly.
  • Page 94 If sterndrive oil was not changed for storage, do it now. If the impeller was removed for storage, rein- stall it now. If the impeller is due for replace- ment, install a new one now. 47702748 09-2012 © AB VOLVO PENTA...

  • Page 95: Technical Data

    Volvo Penta steering and trim fluid Power steering fluid Volvo Penta steering and trim fluid DISCLAIMER Volvo Penta of the Americas reserves the right to make changes in weight, construction, materials, or specifi- cations without notice or obligation. 47702748 09-2012 © AB VOLVO PENTA...
  • Page 96 Volvo Penta steering and trim fluid Power steering fluid Volvo Penta steering and trim fluid DISCLAIMER Volvo Penta of the Americas reserves the right to make changes in weight, construction, materials, or specifi- cations without notice or obligation. 47702748 09-2012 © AB VOLVO PENTA...
  • Page 97 The oils are available at Volvo Penta dealers. If the Volvo Penta oils are not available, use a high quality oil that meets API SM and/or ILSAC GF-4 spec- ifications. Viscosity should be SAE 5W30 or higher (examples;...
  • Page 98 Volvo Penta gasoline engines are equipped with a water separating fuel filter (see Engine Fuel Filter Replacement in the section entitled Maintenance). The use of an additional water separating fuel filter between the fuel tank and the engine is recommended.
  • Page 99 Do not use any gasoline containing methanol in Volvo Penta engines. Serious engine damage may result from the continued use of fuel containing methanol. Any resulting engine damage is not covered by the warranty. 47702748 09-2012 © AB VOLVO PENTA...
  • Page 100 As part of winterization, Volvo Penta highly recommends that the coolant be checked for correct freeze protection. Use a coolant test kit (hydro- P0012894 meter) to check a sample of the coolant.
  • Page 101 Technical Data than the projected lowest temperature for the local area. See your Volvo Penta dealer for assistance with this test. Electrical System Battery Cables When replacing battery cables, always use multi- strand copper cables of the same gauge (or better) as those already installed in your boat by the boat builder.
  • Page 102 Technical Data Sterndrive Drive Components The drive unit is filled at the factory with Volvo Penta Synthetic Gear Oil. Change lubricant as specified in Maintenance Schedule. Use Volvo Penta SAE 75W/90 API service GL 5 synthetic gearcase lubricant. NOTICE! Whenever you are changing or topping up the oil, always check the oil level using the dipstick.
  • Page 103 Technical Data The transom assembly & drive unit stickers should be located on the engine decal. Your Volvo Penta dealer will have attached these stickers at the time that the transom assembly and drive unit were mounted on your boat and attached to the engine.
  • Page 104 Engine Plate 51802 SERIAL NUMBER: SALES NUMBER: EMISSION MODEL NUMBER: Transom Shield Plate 51804 SERIAL NUMBER: PRODUCT NUMBER: TYPE: Drive Unit Plate 51803 SERIAL NUMBER: PRODUCT NUMBER: TYPE: RATIO: 47702748 09-2012 © AB VOLVO PENTA...
  • Page 105 Declaration of Conformity for Recreational Craft Propulsion Engines with the sound and exhaust emission requirements of Directive 94/25/EC as amended by 2003/44/EC. Engine Manufacturer: Volvo Penta of the Americas, 1300 Volvo Penta Drive, Chesapeake, VA 23320, USA Body for exhaust emission assessment...

  • Page 106: Operator's Manual Order

    (7–8 digits). http://vppneuapps.volvo.com/manual/coupon/ If internet access isn't possible, please contact your Volvo Penta dealer. All order information is stored internally at AB Volvo Penta and will not be shared with third parties. 47702748 09-2012 © AB VOLVO PENTA...

  • Page 107: Alphabetical Index

    General Safety Information......... 4 Starting the Engine After Service......68 Starting Using Auxiliary Batteries......49 Static Water Line Test..........23 High Altitude Operation..........40 Steering............... 61, 89 High Performance Boat Operation......41 Steering System Operation........39 47702748 09-2012 © AB VOLVO PENTA...
  • Page 108 Trailering Your Boat..........44 Trim/Tilt Motor Protection.......... 32 Twin Unit Maneuvering..........37 Twin Unit Steering............. 39 Volvo Action Service (VAS)........12 Volvo Penta Dealer Network........13 Volvo Penta on the Internet........13 Warranty Information..........12 Washing the Engine..........69 Water in Bellows............58 Water in Oil and Oil Level..........58...

This manual is also suitable for:

V6-225V8-270V8-300V8-320

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