Volvo Penta V6-200 Operator's Manual
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Volvo Penta V6-200 Operator's Manual

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OPERATOR'S MANUAL
V6-200, V6-225

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  • Page 1 OPERATOR’S MANUAL V6-200, V6-225...
  • Page 2 Veuillez contacter votre Distributeur Volvo Penta si vous Εάν δεν είναι δυνατή η πρόσβαση στο ιαδίκτυο,παρακαλούμε avez un problème d‘accès à l‘Internet. επικοινωνήστε με το δικό σας αντιπρόσωπο της Volvo Penta. El presente libro de instrucciones puede solicitarse Данное руководство по эксплуатации можно...

  • Page 3: Table Of Contents

    Engine Shutdown ..................43 In Case of Emergency ................48 Troubleshooting ..................51 Maintenance Schedule ................64 Maintenance ....................69 Storage ....................... 95 Technical Data ................... 98 Operator's Manual Order ................ 107 Alphabetical index .................. 109 47706041 07-2014 © AB VOLVO PENTA...

  • Page 4: Foreword

    Volvo Penta product. strates its understanding of the environmental impact As an owner of a Volvo Penta marine engine, we its products have upon nature and the shared urban would also like to welcome you to a worldwide net- and rural surroundings.
  • Page 5 Topics such as service, troubleshooting, and storage are also cov- ered, however at a less detailed level. For more detailed information see your authorized Volvo Penta dealer, or the service manuals for your package. 47706041 07-2014 © AB VOLVO PENTA...

  • Page 6: Safety Information

    These messages are used to provide information that will prevent damage to the product (engine, drive) or other property. Failure to comply with a Notice or Important message may result in equipment failure or damage. 47706041 07-2014 © AB VOLVO PENTA...
  • Page 7 Insist on the use of personal flotation devices (life pre- servers) by all passengers at all times. P0018131 Never operate a boat if you are under the influence of alcohol or drugs. P0018132 47706041 07-2014 © AB VOLVO PENTA...
  • Page 8 Never use the drive unit as a ladder or as a lift to board the boat. No one should be in the water at the transom or swim platform if the engine is running. This is also a carbon monoxide poisoning hazard, see Carbon Monoxide. 47706041 07-2014 © AB VOLVO PENTA...
  • Page 9 A boat that has not been regularly maintained or that has neglected mechanical problems is more likely to break down, potentially leaving its passengers in dangerous situations. P0018148 47706041 07-2014 © AB VOLVO PENTA...
  • Page 10 ● Water heaters ● Cooking ranges ● Fireplaces ● Central heating plants ● Charcoal grills The carbon monoxide component of diesel exhaust is extremely low relative to the carbon monoxide level found in gasoline engine exhaust. 47706041 07-2014 © AB VOLVO PENTA...
  • Page 11 Don’t run engine(s) or auxiliary generator(s) on boats with enclosed accommodation compartments unless the boat is equipped with a functioning marine carbon monoxide detector that complies with 2ABYC A-24, Carbon Monoxide Detection Systems on Boats. 47706041 07-2014 © AB VOLVO PENTA...
  • Page 12 Be aware of the effect your exhaust may have on other boats and be aware that the operation of other boats’ equipment may affect the carbon mon- oxide concentration on your boat. 47706041 07-2014 © AB VOLVO PENTA...
  • Page 13 51619 ● Intentional or unintentional excessive trim angle (e.g., high bow angle or excessively unequal dis- tribution of weight) may raise the CO level and should be avoided (see image #51620). 51620 47706041 07-2014 © AB VOLVO PENTA...
  • Page 14 Refer to the Maintenance Schedule and Main- tenance sections of this manual for instructions on keeping your engine and sterndrive in good condition. NOTICE! Be sure to see your Volvo Penta dealer for regular inspections. 47706041 07-2014 © AB VOLVO PENTA...

  • Page 15: Introduction

    CD applies to the North American mar- ket while the second applies to all other markets. Please contact your Volvo Penta dealer if you have not received your warranty booklet CD or a customer copy of the warranty card.
  • Page 16 Volvo Penta strongly rec- ommends that you take your product to an authorized Volvo Penta dealer for service or repair. They are spe- cialists in Volvo Penta products and have the acces- sories, genuine Volvo Penta parts, test equipment, and tools necessary for high quality service and repair work.

  • Page 17: Instruments And Controls

    START position (momentary). The starter motor is engaged and starting the engine. See Starting page 23. Volvo Penta ignition keys are marked with a code for use when ordering extra keys. Record the code so that replacement keys can be ordered.
  • Page 18 12 volts. 6 Fuel Gauge Provides fill level of fuel tank(s). 7 Trim Gauge Position of the drive relative to vertical, explained in more detail at Trim Gauge page 18 . P0018173 47706041 07-2014 © AB VOLVO PENTA...
  • Page 19 Instruments and Controls Power Trim Your Volvo Penta sterndrive is equipped with a power trim system as standard equipment. The power trim allows the operator to raise and lower the drive from the helm. This changes the angle of the drive (and its thrust) in relation to the boat bottom.
  • Page 20 3. Tilt range 2. Beach range 1. Trim range For an explanation of trim ranges, refer to Trim Ranges page 32. P0018175 Gauges shown are from Volvo Penta. Other trim gauges use similar functionality and terminology. 47706041 07-2014 © AB VOLVO PENTA...
  • Page 21 All controls have an internal neutral safety switch to ensure that the engine cannot be started when the drive is in gear. If your boat does not have Volvo Penta controls, ask your dealer for operating instructions for your remote control. Operation and function may differ from the Volvo Penta controls.
  • Page 22 Instruments and Controls Friction Brake Volvo Penta controls have a friction brake that can be adjusted to provide lighter or heavier lever action. If your control is too hard or too easy to move, follow the instructions below to make the adjustment.

  • Page 23: Optional

    Optional Active Corrosion Protection System Your boat may be equipped with a Volvo Penta active corrosion protection system (ACPS). The ACPS acts as an active anode and is designed to reduce the galvanic corrosion of underwater parts of the sterndrive. The system works in conjunction with the drive’s sacrificial anodes.
  • Page 24 For seawater cooled engines, the system must be drained during freezing conditions. NOTICE! Risk of severe engine damage, for seawater cooled engines, if the hot water outlet system is not drained during freezing conditions. 47706041 07-2014 © AB VOLVO PENTA...

  • Page 25: Starting

    Spare propeller(s), hardware and prop tools • Seawater pump impeller kit Fuel filters and filter wrench • • Basic set of hand tools • Spare hose clamps, various sizes P0018284 Electrical and duct tape • 47706041 07-2014 © AB VOLVO PENTA...
  • Page 26 P0018309 9 Lower the drive unit to normal run position; make sure the water intakes are submerged. There should be no obstructions in the water near the pro- pellers. P0018308 47706041 07-2014 © AB VOLVO PENTA...
  • Page 27 If there are any problems detected by the ECM, the alarm will sound; otherwise, it will remain off. Volvo Penta provides an audible alarm with every engine, however it’s installation is determined by the manufacturer of your boat. If your boat does not have an audible alarm available, we strongly recommend that you contact your dealer to have one installed.
  • Page 28 (Start). If the engine does not start quickly, release the key and then try again. 4 After the engine starts, move the throttle back to the neutral position to return to normal operating mode. P0016544 47706041 07-2014 © AB VOLVO PENTA...

  • Page 29: Operation

    See Troubleshooting page 54. NOTICE! Do not run engine out of fuel or run the elec- tric fuel pumps dry more than 20 seconds. Running the electric fuel pumps dry will damage the fuel pumps. P0018288 47706041 07-2014 © AB VOLVO PENTA...
  • Page 30 No one should be in the water at the transom or swim platform if the engine is running. This is also a carbon monoxide poisoning hazard, see Carbon Monox- ide page 8. 47706041 07-2014 © AB VOLVO PENTA...
  • Page 31 NOTICE! Do not shift gears if engine speed is above 800 RPM. High RPM shifting may damage the drive. If your boat is equipped with a non-Volvo Penta remote control system, ask your dealer how to properly oper- ate it.
  • Page 32 Boats where the distance from the top of the gun- wale down to the driver’s seat is less than one foot (30 cm). Contact your Volvo Penta dealer for installation of a Safety Lanyard. 47706041 07-2014 © AB VOLVO PENTA...
  • Page 33 Operation Cruising Speed Engine Cruising Speed (RPM) Volvo Penta recommends the cruising speeds in the chart at left, based on 75% of maximum RPM at wide V6–200 3150–3450 open throttle (WOT). Operating the engine at WOT for extended periods should be avoided since it is both V6–225...
  • Page 34 Trim range for a SX single prop drive is any angle between -5° and 13°. For a Duoprop drive it is any angle between -5° and 8°. Most boat operation is done at trim angles in the trim range. P0016692 47706041 07-2014 © AB VOLVO PENTA...
  • Page 35 Tilt range for all drives is any angle over 30°. This range is used for raising the drive completely; an example is when putting the boat on the trailer. NOTICE! Do not operate (run) the engine in tilt range. P0016694 Engine damage may occur. 47706041 07-2014 © AB VOLVO PENTA...
  • Page 36 Avoid excessive trim in or out. If you experience boat instability or high steering torque set the trim to neutral and return to port at reduced speed. See your Volvo Penta dealer to cor- rect the situation. Trim Operation during Takeoff Trim is used to get the boat on plane when taking off from a stand-still or from low speed.
  • Page 37 If the motor stops, release the trim switch and wait for 20 seconds. Then try the switch again. P0016272 47706041 07-2014 © AB VOLVO PENTA...
  • Page 38 This feature will disengage when the control lever is moved to neutral. P0016250 47706041 07-2014 © AB VOLVO PENTA...
  • Page 39 You will be able to steer the boat, but with increased effort. See your authorized Volvo Penta dealer as soon as possible to correct your power steering system. At slow speeds (no wake), your boat may tend to wan- der due to wind and current.
  • Page 40 Do not attempt to run the boat on plane if operating on a single engine; operating with a single engine at full throttle could cause engine or transmission damage. If running on one engine is necessary operate below planing speed. 47706041 07-2014 © AB VOLVO PENTA...
  • Page 41 Do not use a wire brush or other steel tools when cleaning, as these may damage the anodes. 47706041 07-2014 © AB VOLVO PENTA...
  • Page 42 NOTICE! Freeze damage to the engine package is not covered by your Volvo Penta limited warranty. Upon completion of engine operation, drain the engine as described in Draining the Engine.
  • Page 43 Volvo Penta Limited Warranty. 22799 Salt Water Operation You can use your Volvo Penta sterndrive in either fresh or salt water. We recommend that you use fresh water to flush out the engine and drive after you use your boat in polluted or salt water.
  • Page 44 Remember, even when the engine(s) is stopped in a high performance boat that is planing, it will travel approximately 325 feet (100 meters) before dropping through the planing threshold and stopping! 47706041 07-2014 © AB VOLVO PENTA...

  • Page 45: Engine Shutdown

    “speed up” the engine while turning off the ignition. Do not stop the engine while in gear or while the boat is moving. Engine damage could result from water being sucked back up through the exhaust ports. P0018311 47706041 07-2014 © AB VOLVO PENTA...
  • Page 46 Engine Shutdown After Engine Shutdown Engine Flush Volvo Penta engines incorporate an engine flushing port designed to flush the engine with fresh water while the engine is running. Flushing the engine with fresh water after each use will increase the longevity of com- ponents.
  • Page 47 • Flush the engine if that hasn’t already been done. See Engine Flush. NOTICE! Drain the engine if freezing temperatures are expected, see Draining the Engine. 47706041 07-2014 © AB VOLVO PENTA...
  • Page 48 51534 3 Loosen the hose clamp on the large diameter hose and remove it from the circulation pump. 4 After engine is thoroughly drained, reattach hoses and drain plugs. Tighten clamps and plugs. 51604 47706041 07-2014 © AB VOLVO PENTA...
  • Page 49 After water has stop- ped draining, reinstall the end cap. Tighten screw. 4 Reinstall all hoses and secure all clamps in the same orientation as removed. Reinstall and tighten manifold drain plugs. P0018312 47706041 07-2014 © AB VOLVO PENTA...

  • Page 50: In Case Of Emergency

    In Case of Emergency Engine Submersion 1 Remove the engine from the water as quickly as possible. 2 Contact your local Volvo Penta dealer for service. • Your dealer will need to drain all water from the engine and immediately lubricate all internal parts.
  • Page 51 Check the tie rod if you have hit an obstacle. If the tie rod is bent, loose, or damaged, have it serviced imme- diately by your Volvo Penta dealer. In the meantime, operate your boat at slow speeds only. WARNING! The tie rod is an integral part of the steering system and is a vital safety part.
  • Page 52 (e.g. the starter motor's negative terminal). 4 Start the engine and let it run at fast idle for approx- imately 10 minutes to charge the battery. Turn off all unnecessary electrical equipment until the bat- tery has charged. 47706041 07-2014 © AB VOLVO PENTA...

  • Page 53: Troubleshooting

    Did the trouble occur suddenly or did it become apparent gradually? Whether servicing the boat’s systems yourself or hav- ing your product serviced by a certified Volvo Penta dealer, you will need this record of information to iden- tify potential causes of the malfunction.
  • Page 54 ● Starter relay. ● Starter motor and solenoid–for shorts, grounds, or open circuits. ● Starter assist solenoid. ● Call for assistance or see Volvo Penta authorized dealer. Engine Cranks, But Will Not Start Ignition Circuit – Check: ● Primary circuit wiring, from ignition switch to ignition coil/ignition module.
  • Page 55 ● Water in fuel. ● Condition of battery and cables. ● Starter motor–for overheat damage. ● Call for assistance or see Volvo Penta authorized dealer. Did Engine Refuse to Start after Being Run? Check: ● Ignition system primary circuit. ● Ignition coil(s) and/or ignition module.
  • Page 56 ● Ignition system secondary circuit. ● External fuel filters. ● Water or contaminants in fuel, or water in cylinders. ● Call for assistance or see Volvo Penta authorized dealer. Engine Temperature Too High Check: ● Drive water intakes blocked. Tilt the drive up and look for obstructions to the water intakes (e.g., seaweed, plastic bags, etc.).
  • Page 57 ● All electrical accessories including ignition circuit are turned off. ● Turn battery switch off and disconnect main battery negative cable from battery. ● If problem persists, call for assistance or see Volvo Penta authorized dealer. 47706041 07-2014 © AB VOLVO PENTA...
  • Page 58 Hull weight was a major factor in the original selection of these components. If boat performance has declined over time and added weight is suspected, consult an authorized Volvo Penta dealer to discuss the issue. Your dealer can 47706041 07-2014 © AB VOLVO PENTA...
  • Page 59 If the problem continues, contact your Volvo Penta dealer and have the engine inspected. 47706041 07-2014 © AB VOLVO PENTA...
  • Page 60 See the next section for additional informa- tion. If the problem persists, contact your Volvo Penta dealer and have the engine inspected. Engine Overheats If the engine temperature is too high, the engine will enter EPM and the alarm will sound.
  • Page 61 If a pump is not working, check the fuse and replace if necessary. See your Volvo Penta dealer if further service is required. The fuel filter C is also mounted to the fuel cell. To...
  • Page 62 2 Check that all hose clamps on the power steering system are securely tightened. 3 Check all fittings to ensure they are securely tight- ened. 4 Check all hoses and fittings for leaks. 51215 47706041 07-2014 © AB VOLVO PENTA...
  • Page 63 Blown fuse. Replace defective fuse. Fuse is located on the power wire, near the battery. • Broken anode or reference sensor unit. Replace damaged unit. If problems continue after completing the steps above, see your Volvo Penta dealer for further help. 47706041 07-2014 © AB VOLVO PENTA...
  • Page 64 If you have added weight to your boat and suspect there may be problems with the static water line, per- form the following test before operating the boat. 47706041 07-2014 © AB VOLVO PENTA...
  • Page 65 Measurement C should be 13 in. (33 cm) or greater. 6 If the SWL is less than 13 in. (33 cm), contact your Volvo Penta dealer for information on raising the engine’s exhaust system. NOTICE! Engine damage from water ingestion is pos- sible if the SWL is less than the specification.

  • Page 66: Maintenance Schedule

    If emission control system repair is required during the warranty period, you are responsible for presenting your sterndrive engine to a Volvo Penta authorized dealer as soon as the problem exists. The warranty repairs will be completed using genuine Volvo Penta parts in a reasonable period of time without charge. After expiration of the emission control system warranty, you may present your sterndrive engine to a repair shop or person of your choosing to maintain, replace, or repair emission control devices and systems.
  • Page 67 Propshaft, Propeller, and Hub – Check for damage, ● ● ● corrosion; lubricate shaft, splines 1) Check/correct these items every month, when the boat is in use (not winterized or in storage) 47706041 07-2014 © AB VOLVO PENTA...
  • Page 68 Maintenance Schedule Scheduled Maintenance We recommend you contact an authorized Volvo Penta service dealer when your power package is due for scheduled maintenance. Procedures in the maintenance schedules may require lifting devices, special tools, electronic diagnostic instruments, or specialized training that are not typically available to the owner. Dealers have the training, tools, and service expertise needed to safely, correctly, and efficiently service your power package.
  • Page 69 3) Engine oil change interval can be increased to 200 hours if full synthetic oil is used, see Scheduled Oil Service. 4) Fresh water cooled versions. 5) Must use genuine Volvo Penta parts for 3 year change; change is every year for other plugs. 47706041 07-2014 © AB VOLVO PENTA...
  • Page 70 1) The drive must be removed for this step. This is a good time to check and/or replace both bellows. 1. TSK serial number A294174 and above, earlier serial numbers must change every two years. 47706041 07-2014 © AB VOLVO PENTA...

  • Page 71: Maintenance

    To purchase a Workshop Manual visit Volvo Penta on the Internet. Certain tasks should only be performed by your Volvo Penta dealer. Dealers have the tools and expertise needed to properly and safely perform these tasks. Never carry out any work on the engine if you are unsure of the procedure.
  • Page 72 Volvo Penta dealer for genuine oils, lubricants and coolant. P0018332 Always insist that your dealer use genuine Volvo Penta parts, oils, and lubricants when servicing your engine and drive. Genuine Volvo Penta parts have been designed and approved to meet the safety require- ments and heavy demands of marine engines.
  • Page 73 High pressure spray could damage engine electrical, cooling, and fuel components. High pressure spray could damage the bellows, which could lead to major drive damage. Damage to cooling hoses, seals, and other parts is also possible. P0018404 47706041 07-2014 © AB VOLVO PENTA...
  • Page 74 Operator’s Manual concerning operation, service, and maintenance must be followed. NOTICE! Late or inadequate maintenance/service or the use of spare parts other than Volvo Penta original spare parts will invalidate Volvo Penta’s responsibility for the engine specification being in accordance with the certified variant.
  • Page 75 Workshop Manual for the procedure or see your Volvo Penta dealer. 51535 Engine Alignment Because of the special tools required, a Volvo Penta dealer must do the engine alignment. This should be done during off-season storage preparations. NOTICE! Failure to periodically check engine align- ment may result in premature failure of the engine cou- pler.
  • Page 76 NOTICE! Mineral oil is required for the first 50 hours. After the first 50 hours, synthetic oil can be used in P0016724 the engine. If Volvo Penta synthetic oil for gasoline engines is used, the change interval is every year or every 200 hours, whichever occurs first. When an engine has been run on synthetic oil, our recommen- dation is to continue with synthetic oil;...
  • Page 77 Refer to Engine Break-in:Gasoline Engines, PN 47700022. Maintain oil level between E (add) and D (full) on the dipstick. If oil is added during break-in, use Volvo Penta mineral oil for gasoline engines. P0008470 Adding Oil After Break-in Period Check the oil level frequently (see Maintenance Schedule for minimum intervals).
  • Page 78 A fuel spill onto a hot surface or electrical components can cause a fire. WARNING! Risk of fire. Store fuel soaked rags and other flammable material so that there is no danger of them catching fire. 47706041 07-2014 © AB VOLVO PENTA...
  • Page 79 See Fuel Treatment During Storage page 79. P0018600 Volvo Penta gasoline engines are equipped with a water separating fuel filter (see Engine Fuel Filter Replacement page 78). The use of an additional water separating fuel filter between the fuel tank and the engine is recommended.
  • Page 80 If you detect fuel leakage, turn the engine off immedi- ately - EXPLOSION AND FIRE ARE AN EXTREME DANGER. 9 If leakage occurs, repeat Steps 3–8 until leakage stops. 10 If necessary, reclean the bilge area. 47706041 07-2014 © AB VOLVO PENTA...
  • Page 81 Fuel Storage Mixture This procedure requires a moderate level of mechan- ical skill and knowledge. If you do not feel comfortable performing this procedure, see your Volvo Penta dealer for assistance. Using a portable, outboard engine fuel tank, add: •...
  • Page 82 The EFI system is controlled by a microprocessor, and requires no periodic mainte- nance or adjustment. If operational problems occur, see your Volvo Penta dealer. 47706041 07-2014 © AB VOLVO PENTA...
  • Page 83 7 Place new gasket, new thermostat, and O-ring into the groove in the intake manifold. 8 Replace thermostat housing. 9 Install bolts and lifting eye. 10 Torque bolts to 18–30 ft. lb. (25–41 Nm). 50536 47706041 07-2014 © AB VOLVO PENTA...
  • Page 84 4 Lubricate the pump housing with non-petroleum based lubricant, suitable for rubber, such as glyc- erine. If you have purchased the Volvo Penta impel- ler kit, a packet of glycerine is included. 5 Reinstall the impeller. Reinstall the housing.
  • Page 85 10° F (6°C) lower than the projected lowest temperature for the local area. See your Volvo Penta dealer for assistance with this test. Replacing Heat Exchanger Anodes A sacrificial anode protects the seawater side of the heat exchanger on freshwater cooled engines.
  • Page 86 Inspect the exhaust manifolds M, risers R, elbows E, and pipe P for signs of corrosion. For replacement of exhaust parts see your Volvo Penta dealer. Ignition System Maintenance for the ignition system is limited to cap and rotor inspections and replacing the spark plugs.
  • Page 87 See Maintenance Schedule for replacement fre- quency. See the tune-up decal on the engine for plug gap. Refer to the workshop manual for complete replace- ment procedures. 47706041 07-2014 © AB VOLVO PENTA...
  • Page 88 NOTICE! When replacing your battery, read and understand the information supplied with it before you begin installation. P0016587 The service life of your battery depends largely on how it is maintained. 47706041 07-2014 © AB VOLVO PENTA...
  • Page 89 Painting the Drive The sterndrive and transom shield require a unique paint repair procedure. Refer to the Workshop Man- ual or see your Volvo Penta dealer for additional infor- mation regarding painting the drive. P0016597 Anti-fouling Paint: Drive and Transom...
  • Page 90 No regular oil level check is required unless trim system performance is poor. If system performance is poor, contact a Volvo Penta dealer or refer to the Workshop Manual. 50408...
  • Page 91 Do not paint anodes, the paint will block the galvanic P0018354 action, preventing the anode from working correctly. Anodes purchased from your Volvo Penta dealer meet the highest specifications for material composition and purity. Some aftermarket anodes may not meet these quality specifications.
  • Page 92 Under these conditions, stop the engine and check the propeller for damage. If the propeller appears damaged, have it checked by your Volvo Penta dealer. Always carry a spare propeller and replace the damaged propeller as soon as possible.
  • Page 93 If reinstalling the propellers clean the hub splines. Inspect for fishing line or other debris. Remove if present. P0018364 Installation Before starting, have the following on hand: tool 3862797 block of soft wood 30mm socket propeller grease torque wrench 47706041 07-2014 © AB VOLVO PENTA...
  • Page 94 Use the control mechanism to shift the drive to forward or reverse. When in gear, the propeller shafts will only turn in one direction. P0018369 47706041 07-2014 © AB VOLVO PENTA...
  • Page 95 3 Place thrust bushing B on propeller shaft with inner taper toward gearcase. 4 Install propeller on shaft, aligning splines, and push P0018357 propeller onto the thrust bushing until the splines are exposed. 5 Install thrust washer D on propeller shaft splines. 47706041 07-2014 © AB VOLVO PENTA...
  • Page 96 The fluid level must be above the “Min” line and below the “Max” line. If needed, add Volvo Penta Power Trim/Tilt and Steering Fluid. Do not overfill the pump reservoir. NOTICE! Never fill the steering system with oil of unknown quality.

  • Page 97: Storage

    Storage Laying Up (Winterization) Be sure that your Volvo Penta equipment is properly prepared for long or short term storage. Engine or drive damage can result if some simple maintenance steps are overlooked prior to storage. Winterizing gives you the assurance that your engine will be protected during storage and will run more reliably when you put your boat back in the water.
  • Page 98 Storage Long Term Storage For long term storage (more than two months), we rec- ommend that you have your Volvo Penta dealer “win- terize” your engine and drive. Your dealer will provide the proper servicing and maintenance to ensure that your equipment is treated and stored properly.
  • Page 99 If sterndrive oil was not changed for storage, do it now. If the impeller was removed for storage, reinstall it now. If the impeller is due for replacement, install a new one now. 47706041 07-2014 © AB VOLVO PENTA...

  • Page 100: Technical Data

    Volvo Penta steering and trim fluid Power steering fluid Volvo Penta steering and trim fluid DISCLAIMER Volvo Penta of the Americas reserves the right to make changes in weight, construction, materials, or specifi- cations without notice or obligation. 47706041 07-2014 © AB VOLVO PENTA...
  • Page 101 The oils are available at Volvo Penta dealers. If the Volvo Penta oils are not available, use a high quality oil that meets API SM and/or ILSAC GF-4 spec- ifications. Viscosity should be SAE 5W30 or higher (examples;...
  • Page 102 NOTICE! Do not use ethanol blends that contain a higher percentage of ethanol than gasoline, such as E85 (85% ethanol) or E98. Volvo Penta engines are not designed to run on high percentages of ethanol. Loss of performance will occur. Engine damage may also occur;...
  • Page 103 (pink), OAT or HOAT coolants. Volvo Penta offers ready-to-use, pre-mixed containers of the VCS coolant. If using full strength antifreeze, use a 50/50 mix of antifreeze and distilled water. Also see...
  • Page 104 NOTICE! Do not use deep cycle batteries to start the engine. A deep cycle battery, while it may have enough cold cranking amps (CCA), does not have enough volt- age to power the ECM and will cause problems with the engine. 47706041 07-2014 © AB VOLVO PENTA...
  • Page 105 Technical Data Sterndrive Drive Unit Lubrication The drive unit is filled at the factory with Volvo Penta Synthetic Gear Oil. Change lubricant as specified in Maintenance Schedule. Use Volvo Penta SAE 75W/90 API service GL 5 synthetic gearcase lubricant. NOTICE! Whenever you are changing or topping up the oil, always check the oil level using the dipstick.
  • Page 106 Engine Plate 51802 SERIAL NUMBER: SALES NUMBER: Transom Shield Plate 51804 SERIAL NUMBER: PRODUCT NUMBER: TYPE: Drive Unit Plate 51803 SERIAL NUMBER: PRODUCT NUMBER: TYPE: RATIO: 47706041 07-2014 © AB VOLVO PENTA...
  • Page 107 The engine decal is located on the engine cover. 51805 The transom assembly & drive unit stickers should be located on the engine decal. Your Volvo Penta dealer will have attached these stickers at the time that the transom assembly and drive unit were mounted on your boat and attached to the engine.
  • Page 108 Declaration of Conformity for Recreational Craft Propulsion Engines with the sound and exhaust emission requirements of Directive 94/25/EC as amended by 2003/44/EC. Engine Manufacturer: Volvo Penta of the Americas, 1300 Volvo Penta Drive, Chesapeake, VA 23320, USA Body for exhaust emission assessment...

  • Page 109: Operator's Manual Order

    (7–8 digits). http://vppneuapps.volvo.com/manual/coupon/ If internet access isn't possible, please contact your Volvo Penta dealer. All order information is stored internally at AB Volvo Penta and will not be shared with third parties. 47706041 07-2014 © AB VOLVO PENTA...

  • Page 111: Alphabetical Index

    Safety and Preventative Maintenance Checklists..64 Friction Brake............20 Safety Lanyard............30 Fuel System............76, 99 Safety precautions for boat operation....... 28 Fuel Treatment During Storage.........79 Safety Precautions While Operating the Boat..... 5 Salt Water Operation..........41 47706041 07-2014 © AB VOLVO PENTA...
  • Page 112 Stop the Engine Before Service........ 71 Throttle Only..............36 Trailering Your Boat..........45 Trim Ranges..............32 Trim/Tilt Motor Protection.......... 35 Twin Unit Steering............. 38 Volvo Action Service (VAS)........13 Volvo Penta Dealer Network........14 Volvo Penta on the Internet........14 Warranty Information..........13 Water heater..............22...

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