Volvo Penta V6 Series Operator's Manual
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Volvo Penta V6 Series Operator's Manual

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  • Page 1 Operator’s manual V6/V8...
  • Page 2 12 meses após a entrega, via internet. http:// manual.volvopenta.com/coupon/ http:// manual.volvopenta.com/coupon/ If internet access isn't possible, please contact your Volvo Penta Caso o acesso à internet não for possível, contatar seu dealer. distribuidor Volvo Penta. Diese Betriebsanleitung kann bis zu 12 Monate nachder Tämä...

  • Page 3: Table Of Contents

    Introduction ....................17 Warranty Information ................17 Volvo Penta Dealer Network ..............17 Dealer Locator Services ................17 Volvo Penta on the Internet ..............17 Customer Relations ................. 18 Volvo Penta Action Service ..............18 Instruments and Controls ................ 19 Ignition Lock ..................
  • Page 4 Water in Bellows ..................70 Water in Oil and Oil Level ............... 71 Electric Fuel Pumps ................71 Fuse and Relay Box ................72 Engine Status Panel Function ..............73 Powertrim ....................74 Steering ....................74 47712779 09-2020 © AB VOLVO PENTA...
  • Page 5 Pitot Tube (Speedometer Port) ............97 Anodes ....................98 Oil Sensor Reset .................. 99 Propeller ....................100 Propeller Care ..................100 Propeller Replacement ..............100 Steering ....................101 Power Steering Reservoir Fluid Level ..........101 47712779 09-2020 © AB VOLVO PENTA...
  • Page 6 Electrical System ................113 Electrical System ................113 Battery Cables ................... 113 Battery ....................113 Drive ..................... 114 Drive Unit Lubrication ................. 114 Identification Numbers ............... 115 Declaration of Conformity ..............116 Index ......................117 47712779 09-2020 © AB VOLVO PENTA...

  • Page 7: Foreword

    Volvo Penta product. demonstrates its understanding of the environmental As an owner of a Volvo Penta marine engine, we impact its products have upon nature and the shared would also like to welcome you to a worldwide urban and rural surroundings.

  • Page 8: Models

    Topics such as service, troubleshooting, and storage are also covered, however at a less detailed level. For more P0018149 detailed information see your authorized Volvo Penta dealer, or the service manuals for your package. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 9: Safety Information

    These messages are used to provide information that will prevent damage to the product (engine, drive) or other property. Failure to comply with a Notice or Important message may result in equipment failure or damage. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 10: Safety Precautions While Operating The Boat

    Insist on the use of personal flotation devices (life preservers) by all passengers at all times. P0018131 Never operate a boat if you are under the influence of alcohol or drugs. P0018132 47712779 09-2020 © AB VOLVO PENTA...
  • Page 11 Never use the drive unit as a ladder or as a lift to board the boat. No one should be in the water at the transom or swim platform if the engine is running. This is also a carbon monoxide poisoning hazard, see Carbon Monoxide. 47712779 09-2020 © AB VOLVO PENTA...
  • Page 12 A boat that has not been regularly maintained or that has neglected mechanical problems is more likely to break down, potentially leaving its passengers in dangerous situations. P0018148 47712779 09-2020 © AB VOLVO PENTA...

  • Page 13: Carbon Monoxide

    ● Water heaters ● Cooking ranges ● Fireplaces ● Central heating plants ● Charcoal grills The carbon monoxide component of diesel exhaust is extremely low relative to the carbon monoxide level found in gasoline engine exhaust. 47712779 09-2020 © AB VOLVO PENTA...
  • Page 14 Don’t run engine(s) or auxiliary generator(s) on boats with enclosed accommodation compartments unless the boat is equipped with a functioning marine carbon monoxide detector that complies with 2ABYC A-24, Carbon Monoxide Detection Systems on Boats. 47712779 09-2020 © AB VOLVO PENTA...
  • Page 15 Be aware of the effect your exhaust may have on other boats and be aware that the operation of other boats’ equipment may affect the carbon monoxide concentration on your boat. 47712779 09-2020 © AB VOLVO PENTA...
  • Page 16 51618 increase backdrafting. 51619 ● Intentional or unintentional excessive trim angle (e.g., high bow angle or excessively unequal distribution of weight) may raise the CO level and should be avoided (see image #51620). 51620 47712779 09-2020 © AB VOLVO PENTA...
  • Page 17 Refer to the Maintenance chapter of this manual for instructions on keeping your engine in good condition. NOTICE! Be sure to see your Volvo Penta dealer for regular inspections and service. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 18: California Proposition 65

    To minimize exposure, avoid breathing exhaust, service your vessel in a well-ventilated area and wear gloves or wash your hands frequently when servicing this vessel. For more information go to www.P65warnings.ca.gov/marine. P0026294 47712779 09-2020 © AB VOLVO PENTA...

  • Page 19: Introduction

    Volvo Penta servicing dealer. For the name and location of the nearest Volvo Penta dealers, use the Find a Dealer feature on the Volvo Penta web site (see below).

  • Page 20: Customer Relations

    Phone: 866.273.2539 Volvo Penta Action Service Our global dealer network, your first line of contact, is backed up by Volvo Penta Action Service, a phone based breakdown and support service providing assistance 24 hours a day, every day of the year.

  • Page 21: Instruments And Controls

    START position (momentary). The starter motor is engaged and starting the engine. See Starting, page 27. Volvo Penta ignition keys are marked with a code for use when ordering extra keys. Record the code so that replacement keys can be ordered.

  • Page 22: Gauges

    12 volts. 6 Fuel Gauge Provides fill level of fuel tank(s). 7 Trim Gauge Position of the drive relative to vertical, explained in more detail at Trim Gauge, page 22 . P0018173 47712779 09-2020 © AB VOLVO PENTA...

  • Page 23: Engine Status Panel

    Engine damage is possible if alarms and indicator lights are ignored. Powertrim Your Volvo Penta drive is equipped with a power trim system as standard equipment. The power trim allows the operator to raise and lower the drive from the helm.

  • Page 24: Powertrim Control

    3. Tilt range 2. Beach range 1. Trim range For an explanation of trim ranges, refer to Trim Ranges, page 38. P0018175 Gauges shown are from Volvo Penta. Other trim gauges use similar functionality and terminology. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 25: Controls

    Volvo Penta controls shown here. Adjusting the control lever Volvo Penta controls have a friction brake that can be adjusted to provide lighter or heavier lever action. If your control is too hard or too easy to move, see your dealer for adjustment.

  • Page 26: Optional

    Optional Active Corrosion Protection System Your boat may be equipped with a Volvo Penta active corrosion protection system (ACPS). The ACPS acts as an active anode and is designed to reduce the galvanic corrosion of underwater parts of the drive. The system works in conjunction with the drive’s sacrificial anodes.

  • Page 27: Seawater Strainer

    If your engine does not have a strainer, and you operate in areas where this type debris is common, see your Volvo Penta dealer about installing a seawater P0023347 strainer. If experiencing an overheat condition or fault code, check the strainer as part of troubleshooting.

  • Page 28: Water Heater

    The extra capacity must be accounted for when replacing the coolant. Air conditioning Volvo Penta provides mounting brackets and a power take-off for the installation of an optional air conditioning compressor on the engine. Use of the AC system should not have any effect on engine operation or maintenance.

  • Page 29: Starting

    Spare propeller(s), hardware and prop tools • Seawater pump impeller kit • Fuel filters and filter wrench • Basic set of hand tools • Spare hose clamps, various sizes P0018284 • Electrical and duct tape • Tie wraps 47712779 09-2020 © AB VOLVO PENTA...

  • Page 30: Pre-Start Procedure

    7 Insert the key into the ignition switch, at position O (Off). Turn the key to position I (Ignition) to energize the electrical system. 8 Make sure that the fuel gauge is operating and that you have enough fuel. P0018309 47712779 09-2020 © AB VOLVO PENTA...

  • Page 31: Starting The Engine

    S (Start) position and holding it will cause the engine to shut down while leaving the ignition ON. If the engine floods during a warm start, follow the directions In the following section to start the engine. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 32: Flooded Engine

    If the engine does not start, return the key to Off and repeat the procedure. See “Starting the Engine above. 4 After the engine starts, move the throttle back to the neutral position to return to normal operating mode. P0016544 47712779 09-2020 © AB VOLVO PENTA...

  • Page 33: Operation

    See Engine Temperature Too High, page 64. NOTICE! Do not run engine out of fuel or run the electric fuel pumps dry more than 20 seconds. Running the electric fuel pumps dry will damage the fuel pumps. P0018288 47712779 09-2020 © AB VOLVO PENTA...

  • Page 34: Alarms

    Never use the drive unit as a ladder or as a lift to board the boat. No one should be in the water at the transom or swim platform if the engine is running. This is also a carbon monoxide poisoning hazard, see Carbon Monoxide, page 11. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 35: Shifting And Speed Control

    While holding the button, move the control lever in the desired direction, forward or reverse. Once the lever is out of the neutral position, release the button. The neutral interlock will automatically re-engage when the control lever is returned to the neutral position. 47712779 09-2020 © AB VOLVO PENTA...
  • Page 36 This feature will disengage when the control lever is moved back to neutral. If your boat is equipped with a control that is not from Volvo Penta, ask your dealer for operating instructions for your control. Operation and function may differ from the Volvo Penta controls shown here.

  • Page 37: Safety Lanyard

    • Boats where the distance from the top of the gunwale down to the driver’s seat is less than one foot (30 cm). Contact your Volvo Penta dealer for installation of a Safety Lanyard. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 38: Cruising Speed

    Tilt Tilt is used to raise the drive above normal operating angles. Examples are trailering, beaching, mooring, and shallow water operation. A thorough coverage of Powertrim system operation follows in this chapter. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 39: Operating Trim Controls

    This is also used during service work, when only one drive needs to be trimmed. Do not operate at speed with the drives trimmed more than a few degrees apart. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 40: Trim Ranges

    Tilt range for all drives is any angle over 30°. This range is used for raising the drive completely; an example is when putting the boat on the trailer. NOTICE! Do not operate (run) the engine in tilt range. P0016694 Engine damage may occur. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 41: Determining The Proper Trim

    Avoid excessive trim in or out. If you experience boat instability or high steering torque set the trim to neutral and return to port at reduced speed. See your Volvo Penta dealer to correct the situation. IMPORTANT: Continuous operation at negative trim angles at higher RPMs may cause surface damage to propellers.
  • Page 42 22797 • The boat’s bow will tend to go deeper into the water, reducing ride quality. IMPORTANT: Continuous operation at negative trim angles at higher RPMs may cause surface damage to propellers. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 43: Trim/Tilt Motor Protection

    If the power steering system cannot be corrected on board, proceed at a reduced speed. You will be able to steer the boat, but with increased effort. See your authorized Volvo Penta dealer as soon as possible to correct your power steering system.
  • Page 44 Do not attempt to run the boat on plane if operating on a single engine; operating with a single engine at full throttle could cause engine or transmission damage. If running on one engine is necessary operate below planing speed. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 45: Special Boating Conditions

    NOTICE! Freeze damage to the engine package is not covered by your Volvo Penta limited warranty. Upon completion of engine operation, drain the engine as described in Draining the Engine. Shallow Water Operation...

  • Page 46: High Altitude Operation

    Volvo Penta Limited Warranty. 22799 Salt Water Operation You can use your Volvo Penta drive in either fresh or salt water. We recommend that you use fresh water to flush out the engine and drive after you use your boat in saltwater.

  • Page 47: High Performance Boat Operation

    Remember, even when the engine(s) is stopped in a high performance boat that is planing, it will travel approximately 325 feet (100 meters) before dropping through the planing threshold and stopping! 47712779 09-2020 © AB VOLVO PENTA...

  • Page 48: Engine Shutdown

    “speed up” the engine while turning off the ignition. Do not stop the engine while in gear or while the boat is moving. Engine damage could result from water being sucked back up through the exhaust ports. P0018311 47712779 09-2020 © AB VOLVO PENTA...

  • Page 49: After Engine Shutdown

    Do not use a wire brush or other steel tools when cleaning, as these may damage the anodes. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 50: Engine Flush

    Engine Shutdown Engine Flush Volvo Penta engines have engine flushing ports that can be used to flush the engine with fresh water. Flushing the engine with fresh water after each use will increase the longevity of components, especially after operation in brackish or saltwater.
  • Page 51 This secures the hose and fitting during regular boat operation. NOTICE! Drain the engine if freezing temperatures are expected, see Engine Shutdown, page 52. P0023185 47712779 09-2020 © AB VOLVO PENTA...

  • Page 52: Aquatic Invasive Species

    Remove all water from the boat, including ballast, bilge, livewell, engine, outdrive. Allow the boat to completely dry before visiting any other bodies of water. Note: Some localities may require more extensive cleaning procedures. Check for local regulations. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 53: Drive Position, When Not In Use

    • Flush the engine if that hasn’t already been done. See Engine Flush. NOTICE! Drain the engine if freezing temperatures are expected, see Draining the Engine. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 54: Draining The Engine

    Easy Drain All engines covered by this manual are equipped with Volvo Penta’s one point drain system; Easy Drain. The system ties all of the engine drain points together into one drain manifold, that is actuated by a handle on top of the engine.
  • Page 55 Make sure the system is placed back in the closed position until repairs are complete. Additional precautions should be taken to prevent engine freezing. See your Volvo Penta dealer for repairs. 5 Pull the handle C back up.
  • Page 56 2 Bend the end of the hose down until it is below the bottom of the heat exchanger H. 3 This will drain the water from the hose. 4 Reattach the hose and tighten the clamp. 47712779 09-2020 © AB VOLVO PENTA...
  • Page 57 A second tag is attached to the Easy Drain handle, as a reminder that a modified drain procedure is needed for complete draining. The tag refers to an operator’s manual supplement, the same information is covered in this section. P0026419 47712779 09-2020 © AB VOLVO PENTA...

  • Page 58: In Case Of Emergency

    4 If no emergency action is needed, check for damage to the boat, drive or propellers. Visually inspect the exterior of the shield and drive for broken or damaged components. Check for damaged propellers. 47712779 09-2020 © AB VOLVO PENTA...
  • Page 59 Check the tie rod if you have hit an obstacle. If the tie rod is bent, loose, or damaged, have it serviced immediately by your Volvo Penta dealer. In the meantime, operate your boat at slow speeds only. WARNING! The tie rod is an integral part of the steering system and is a vital safety part.

  • Page 60: Engine Submersion

    In Case of Emergency Engine Submersion 1 Remove the engine from the water as quickly as possible. 2 Contact your local Volvo Penta dealer for service. • Your dealer will need to drain all water from the engine and immediately lubricate all internal parts.
  • Page 61 5 Turn off the engine. Remove the jumper cables in the opposite order of connection. If discharged batteries occur frequently the boats electrical systems should be checked for the cause. Also check the engine’s charging system. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 62: Troubleshooting

    However if problems do occur, this technology requires a trained technician for full diagnostics of engine issues. Certified Volvo Penta dealers have the training and tools needed to properly and safely perform engine diagnostics and repairs.

  • Page 63: Engine Will Not Crank

    Fuel System – Check: • Fuel level. • Fuel shutoff and multiple tank valves are open and operating properly. • Fuel filters; water or debris. • Fuel pump relay and fuse. • Fuel tank vent is unrestricted. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 64: Hard Starting - Cold Engine

    Condition of battery and cables. • Starter motor–for overheat damage. Starting Problems after engine was run? Check: • Ignition system secondary circuit; spark plug wires, spark plugs. • Flooded engine. • Vapor lock; high heat in engine room. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 65: Engine Noises And Vibrations

    Noise from belt tensioner or pulleys. Drive – Check: • Failed U–joints or gimbal bearing (see dealer). • Damaged internal drive components (see dealer). • Worn, bent, or broken propeller hub or blades, refer to Propeller Replacement. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 66: Engine Runs Rough

    Air leaks on suction side of seawater pump; loose clamps, cap on flush fitting. • Water leaks on pressure side of seawater pump. • Heat exchanger; water passages blocked with grass, sand, mud, or other debris. • Check seawater strainer, if equipped. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 67: Engine Dies Out

    Wrong propeller (refer to Propeller Replacement). • Oil quantity; proper level on dipstick. • Engine overheating. • Ignition system operation. • Remote control cables and linkage for proper attachment and travel. • Operating at high altitude. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 68: Low Oil Pressure Or Engine Knock

    Recharge starter battery. • Check battery condition; replace if necessary. To Prevent: • Turn off all electrical accessories including ignition circuit during storage. • Turn battery switch off and disconnect main battery negative cable from battery. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 69: Less Than Optimal Performance

    If boat performance has declined over time and added weight is suspected, consult an authorized Volvo Penta dealer to discuss the issue. Your dealer can assist you with selecting the correct propeller size or gear ratio for your boat. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 70: Boat Bottom

    If the problem continues, contact your Volvo Penta dealer and have the engine inspected. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 71: Engine Won't Restart, After Running Out Of Fuel

    See the next section for additional information. If the problem persists, contact your Volvo Penta dealer and have the engine inspected. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 72: Engine Overheats

    NOTICE! Ignoring an overheating situation can cause engine damage or failure. This may not be covered by your warranty. If the situation persists, contact your Volvo Penta dealer for assistance. Water in Bellows OceanX drives are equipped with a sensor that detects water in the u-joint bellows.

  • Page 73: Water In Oil And Oil Level

    Operating the engine with a restricted filter may damage the pressure regulator or fuel pumps. See your Volvo Penta dealer if the pump makes an unusual noise. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 74: Fuse And Relay Box

    Spare fuses are located on the inside of the fuse box cover. Remember to replace any spares that are used. NOTICE! Circuit breakers or fuses that repeatedly fail indicate a problem that requires immediate attention. See your Volvo Penta dealer. P0016589 47712779 09-2020 © AB VOLVO PENTA...

  • Page 75: Engine Status Panel Function

    For all fault indications, see Troubleshooting steps a the beginning of this chapter. Notes: 1. Ignoring this fault indicator could lead to further engine damage. 2. Ignoring this fault indicator could lead to serious engine damage. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 76: Powertrim

    Check that all hose clamps on the power steering system are securely tightened. • Check belt. NOTICE! Filler cap C is for coolant/anti-freeze. Do not add power steering fluid to this section of the reservoir. P0019978 47712779 09-2020 © AB VOLVO PENTA...

  • Page 77: Active Corrosion Protection System

    Blown fuse. Replace defective fuse. Fuse is located on the power wire, near the battery. • Broken anode or reference sensor unit. Replace damaged unit. If problems continue after completing the steps above, see your Volvo Penta dealer for further help. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 78: Static Water Line

    If you have added weight to your boat and suspect there may be problems with the static water line, perform the following test before operating the boat. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 79: Static Water Line Test

    B. This is the SWL. Measurement C should be 13 in. (33 cm) or greater. 6 If the SWL is less than 13 in. (33 cm), contact your Volvo Penta dealer for information on raising the engine’s exhaust system. P0019981 NOTICE! Engine damage from water ingestion is possible if the SWL is less than the specification.

  • Page 80: Maintenance

    Service Protocol for your engine. Scheduled Maintenance We recommend you contact an authorized Volvo Penta service dealer when your power package is due for scheduled maintenance. Procedures in the Service Protocol (maintenance schedules) may require lifting devices, special tools, electronic diagnostic instruments, or specialized training that are not typically available to the owner.

  • Page 81: Owners Checklist

    Checklists should be completed by the boat owner or operator, at the intervals indicated. If an owner is unsure about how to check these items, contact a Volvo Penta dealer for assistance or see the Service and Maintenance Manual. Small corrections such as filling fluids, tightening hardware, and similar procedures can be done by the owner.

  • Page 82: Emissions Control Components

    If emission control system repair is required during the warranty period, you are responsible for presenting your engine to a Volvo Penta authorized dealer as soon as the problem exists. The warranty repairs will be completed using genuine Volvo Penta parts in a reasonable period of time without charge. After expiration of the emission control system warranty, you may present your engine to a repair shop or person of your choosing to maintain, replace, or repair emission control devices and systems.

  • Page 83: Doing Your Own Maintenance And Repairs

    This chapter provides some very basic maintenance procedures. For a more in depth coverage of the maintenance procedures, consult the Service and Maintenance Manual. To purchase a manual visit Volvo Penta on the Internet. Always read and follow the safety warnings provided in the manuals.

  • Page 84: Stop The Engine Before Service

    See your Volvo Penta dealer for genuine oils, lubricants and coolant. P0018332 Always insist that your dealer use genuine Volvo Penta parts, oils, and lubricants when servicing your engine and drive. Genuine Volvo Penta parts have been designed and approved to meet the safety requirements and heavy demands of marine engines.

  • Page 85: Auxilary Stop Button

    High pressure spray could damage engine electrical, cooling, and fuel components. High pressure spray could damage the bellows, which could lead to major drive damage. Damage to cooling hoses, seals, and other parts is also possible. P0018404 1. V8 only 47712779 09-2020 © AB VOLVO PENTA...

  • Page 86: Certified Engines

    Operator’s Manual concerning operation, service, and maintenance must be followed. NOTICE! Late or inadequate maintenance/service or the use of spare parts other than Volvo Penta original spare parts will invalidate Volvo Penta’s responsibility for the engine specification being in accordance with the certified variant.

  • Page 87: Service And Maintenance Points

    10 Fuel Filter Engine Oil Dipstick 11 Coolant Expansion Tank Flame Arrestor 12 Coolant Fill Cap Heat Exchanger 13 Engine Oil Filter Serpentine Belt 14 Power Steering Dipstick 15 Auxiliary Stop Button 1. V8 only 47712779 09-2020 © AB VOLVO PENTA...

  • Page 88: Engine, General

    Volvo Penta recommends the use of our gasoline engine oils whenever performing oil service. Contact your dealer for the correct engine oil. If Volvo Penta oil is not available an alternative oil can be used as long as it meets the Engine Oil Specifications, page 107.

  • Page 89: Adding Oil If Low

    (air in oil), loss of power, and overall reduced engine life. Adding Oil if Low If oil is added, use Volvo Penta gasoline engine oil. If the Volvo Penta oil is not available an alternative oil can be used as long as it meets the Engine Oil Specifications, page 107.

  • Page 90: Fuel System

    This pressure is also present when the engine is not running. The high pressure system is located under the intake manifold. Service of this system must be performed by a trained technician, see your Volvo Penta dealer for assistance. P0020801 Safety Information DANGER! Fuel leakage can contribute to a fire and/or explosion.

  • Page 91: Ethanol-Blended Gasoline

    Also use the treatment for offseason storage (winterization), as part of the fuel treatment process. See Fuel Treatment During Storage. P0018600 Volvo Penta gasoline engines are equipped with a water separating fuel filter (see Engine Fuel Filter Replacement). The water separating fuel filter should be checked frequently for water and contaminants.

  • Page 92: Engine Fuel Filter Replacement

    9 Start the engine and check for fuel leaks. Correct leaks before proceeding. DANGER! If you detect fuel leakage, turn off the engine immediately - EXPLOSION AND FIRE ARE AN EXTREME DANGER. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 93: Preparing The Fuel System For Storage

    P0018600 See your Volvo Penta dealer to have the fuel system and engine treated with the Fuel Storage Mixture whenever the boat and engine will be stored for more than two months.

  • Page 94: Cooling System

    Engines covered by this manual are filled at our factory with the new, more advanced “VCS” yellow coolant. If coolant needs to be added or replaced, see Coolant, page 112 for info about the required coolant. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 95: Inlet And Exhaust System

    Defective bellows must be replaced before the boat is used again. Inspect the exhaust manifolds M, risers R, elbows E, and pipe P for damage or leaks. For replacement of exhaust parts see your Volvo Penta dealer. P0019986 Exhaust Anodes There is an anode in each exhaust manifold, see illustration.

  • Page 96: Ignition System

    For more complex repairs see the Service and Maintenance Manual or your Volvo Penta dealer. NOTICE! When replacing or installing spark plugs, plug wires, or coils it is critical that the plug wires are reinstalled from the coil to the correct spark plug (cylinder).

  • Page 97: Electrical System

    Proper maintanance and care will increase the reliability and service life of the batteries; • Battery posts and cables should be free of corrosion. If corrosion is present disconnect the cables and clean the posts and cable ends. P0016587 47712779 09-2020 © AB VOLVO PENTA...

  • Page 98: Drive

    Volvo Penta dealer. Painting the Drive The drive and transom shield require a unique paint repair procedure. Refer to the Workshop Manual or see your Volvo Penta dealer for additional information regarding painting the drive. P0016597 Anti-fouling Paint: Drive and Transom...

  • Page 99: Powertrim/Tilt-Fluid

    No regular oil level check is required unless trim system performance is poor. If system performance is poor, contact a Volvo Penta dealer or refer to the Workshop Manual. 50408...

  • Page 100: Anodes

    Do not paint anodes, the paint will block the galvanic P0018354 action, preventing the anode from working correctly. Anodes purchased from your Volvo Penta dealer meet the highest specifications for material composition and purity. Some aftermarket anodes may not meet these quality specifications.

  • Page 101: Oil Sensor Reset

    7 Wait at least three seconds. Plug the connector back in. 8 The engine alarm will sound three beeps to acknowledge that the sensor has been reset. 9 Reinstall the cover and screws, torque screws to 17–23 Nm (13–17 ft. lb.). 51735 47712779 09-2020 © AB VOLVO PENTA...

  • Page 102: Propeller

    Under these conditions, stop the engine and check the propeller for damage. If the propeller appears damaged, have it checked by your Volvo Penta dealer. Always carry a spare propeller and replace the damaged propeller as soon as possible.

  • Page 103: Steering

    P0019978 Power Steering Fluid See you Volvo Penta dealer for steering fluid. If the Volvo Penta fluid is not available use automatic transmission fluid, Dexron 2 or higher classification. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 104: Storage

    Storage Laying Up (Winterization) Be sure that your Volvo Penta equipment is properly prepared for long or short term storage. Engine or drive damage can result if some simple maintenance steps are overlooked prior to storage. Winterizing gives you the assurance that your engine will be protected during storage and will run more reliably when you put your boat back in the water.

  • Page 105: Long-Term Storage

    Storage Long-Term Storage For long term storage (more than two months), we recommend that you have your Volvo Penta dealer “winterize” your engine and drive. Your dealer will provide the proper servicing and maintenance to ensure that your equipment is treated and stored properly.

  • Page 106: Bringing Out Of Storage

    Check battery for correct charge. Reinstall if removed. Check all oil and fluid levels and fill as necessary. Check drive and transom shield anodes. Clean or replace as necessary. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 107: After Long-Term Storage

    With ignition switch and/or battery switch in OFF position, install battery and attach battery cables. Check all oil and fluid levels and fill as necessary. Check condition of hoses. Check drive and transom shield anodes. Clean or replace as necessary. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 108: Technical Data

    Either condition can lead to serious engine damage if not corrected. Idle RPM for these engines is 650. This is controlled by the engine computer and can not be adjusted. 2. cubic inches 3. compression ratio 4. millimeters 47712779 09-2020 © AB VOLVO PENTA...

  • Page 109: Lubrication System

    If the Volvo Penta oil is not available, use a high quality oil that is approved for catalyst equipped engines. NOTICE! Catalyst failure will occur if the wrong oil is used in these engines.

  • Page 110: Oil Filter

    It is located in a housing on the upper right corner of the engine. See Service and Maintenance Points, page 85. This type of filter results in less material requiring disposal at each oil change. P0024424 See your Volvo Penta dealer for replacement filters. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 111: Fuel System

    NOTICE! Do not use ethanol blends that contain a higher percentage of ethanol than gasoline, such as E85 (85% ethanol) or E98. Volvo Penta engines are not designed to run on high percentages of ethanol. Loss of performance will occur. Engine damage may also occur;...

  • Page 112: Biobutanol-Blended Gasoline

    Biobutanol-Blended Gasoline Engines covered by this manual have been approved by Volvo Penta for operation on gasoline blended with 16% Biobutanol, or Bu16. Use of Biobutanol will not void the warranty of Volvo Penta gasoline engines.

  • Page 113: Methanol

    These engines are equipped with a water separating fuel filter. The filter is a spin-on, canister style filter. The filter is mounted to the fuel pump assembly. Volvo Penta filters are designed to provide the filtering specifications and corrosion prevention qualities required by the fuel system.

  • Page 114: Cooling System

    Both issues are expensive to repair. Volvo Penta offers ready-to-use, pre-mixed containers P0016256 of the VCS coolant. If using full strength VCS antifreeze, use a 50/50 mix of antifreeze and distilled water.

  • Page 115: Electrical System

    NOTICE! Do not use deep cycle batteries to start the engine. A deep cycle battery, while it may have enough CCAs, may not have enough voltage during cranking to power the engine computer (ECM). This can cause problems with the ECM and engine. 47712779 09-2020 © AB VOLVO PENTA...

  • Page 116: Drive

    Technical Data Drive Drive Unit Lubrication The drive unit is filled at the factory with Volvo Penta Synthetic Gear Oil. Change lubricant as specified in the Service Protocol. Use Volvo Penta SAE 75W/90 API service GL 5 synthetic gearcase lubricant.

  • Page 117: Identification Numbers

    The emission control Information stickers are located on the port side of the front accessory bracket (beside circulation pump). 22776–a The tune-up and color code decal is located on the coolant expansion tank. P0019987 47712779 09-2020 © AB VOLVO PENTA...

  • Page 118: Declaration Of Conformity

    Declaration of Conformity for Recreational Craft Propulsion Engines with the sound and exhaust emission requirements of Directive 2013/53/EU. Engine Manufacturer: Volvo Penta of the Americas, 1300 Volvo Penta Drive, Chesapeake, VA 23320, USA Body for exhaust emission assessment Body for sound emission assessment...

  • Page 119: Index

    Engine Fuel Filter Replacement........ 90 Methanol..............111 Engine Noises and Vibrations........63 Models.................6 Engine Oil Capacity..........107 Engine Oil Specifications.........107 Octane Requirements..........109 Engine Overheats............70 Oil Filter..............108 Engine Protection Mode..........68 Oil Sensor Reset............99 47712779 09-2020 © AB VOLVO PENTA...
  • Page 120 Stop the Engine............46 Stop the Engine Before Service........ 82 Trailering Your Boat..........51 Trim Gauge............... 22 Trim Ranges..............38 Trim/Tilt Motor Protection.......... 41 Twin Unit Steering............. 41 Volvo Penta Action Service........18 Volvo Penta Dealer Network........17 Volvo Penta on the Internet........17...
  • Page 122 AB Volvo Penta SE-405 08 Göteborg, Sweden www.volvopenta.com...

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