Volvo Penta V8-225-CE Operator's Manual
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Volvo Penta V8-225-CE Operator's Manual

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OPERATOR'S MANUAL
V8-270
V8-225, V8-300, V8-320

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  • Page 1 OPERATOR’S MANUAL V8-270 V8-225, V8-300, V8-320...
  • Page 2 Copyright © 2012 Volvo Penta of the Americas. All rights reserved. This publication may not be copied, photocopied, reproduced, or converted to any electronic or machine-readable form in whole or in part without the express written consent from Volvo Penta...

  • Page 3: Table Of Contents

    Fault Code Register .................. 98 In Case of Emergency ................106 Troubleshooting ..................109 Maintenance Schedule ................123 Maintenance .................... 128 Storage ..................... 152 Technical Data ..................155 Operator's Manual Order ................ 165 Alphabetical index .................. 167 47702751 09-2012 © AB VOLVO PENTA...

  • Page 4: Foreword

    When seeking assistance from your dealer regarding your power package, always provide the serial number for your engine. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 5 Volvo Penta product. strates its understanding of the environmental impact As an owner of a Volvo Penta marine engine, we its products have upon nature and the shared urban would also like to welcome you to a worldwide net- and rural surroundings.

  • Page 6: Safety Information

    If you do not understand or are uncertain about any operation or information in this owner’s manual, please contact your Volvo Penta dealer. Your dealer will be able to help you with an explanation or will demonstrate the operation. Federal law requires manufacturers to notify owners in the event that a safety related defect is discovered on any of their products.
  • Page 7 This gas is easily ignited and highly volatile. Operate the boat’s bilge blower for at least 5 minutes prior to servicing battery. Always ventilate the battery storage area before carrying out any procedures involving batteries. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 8 ● NEVER OPERATE THE BOAT IF YOU ARE UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. ● If boating in waters that are unfamiliar, obtain appropriate charts to avoid damage from underwater objects. We recommend that you contact your local boating organization for more detailed information on safety afloat. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 9 ● Water heaters ● Cooking ranges ● Fireplaces ● Central heating plants ● Charcoal grills The carbon monoxide component of diesel exhaust is extremely low relative to the carbon monoxide level found in gasoline engine exhaust. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 10 Don’t run engine(s) or auxiliary generator(s) on boats with enclosed accommodation compartments unless the boat is equipped with a functioning marine carbon monoxide detector that complies with 2ABYC A-24, Carbon Monoxide Detection Systems on Boats. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 11 Be aware of the effect your exhaust may have on other boats and be aware that the operation of other boats’ equipment may affect the carbon mon- oxide concentration on your boat. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 12 51619 ● Intentional or unintentional excessive trim angle (e.g., high bow angle or excessively unequal dis- tribution of weight) may raise the CO level and should be avoided (see image #51620). 51620 47702751 09-2012 © AB VOLVO PENTA...
  • Page 13 Refer to the Maintenance Schedule and Main- tenance sections of this manual for instructions on keeping your engine and sterndrive in good condition. NOTICE! Be sure to see your Volvo Penta dealer for regular inspections. 47702751 09-2012 © AB VOLVO PENTA...

  • Page 14: Introduction

    Penta. Your dealer should provide you with proof of ownership in the form of an Owner's Registration Card or a print-out of the Volvo Penta computer on-line reg- istration screen. This provides proof of ownership and is required to validate warranty, should warranty serv- ice become necessary.
  • Page 15 Volvo Penta strongly rec- ommends that you take your product to an authorized Volvo Penta dealer for service or repair. They are spe- cialists in Volvo Penta products and have the acces- sories, genuine Volvo Penta parts, test equipment, and tools necessary for high quality service and repair work.

  • Page 16: Instruments And Controls

    NOTICE! If you want to supplement the instrumenta- tion, your boat is equipped with instruments not descri- bed here, or you are not sure about their functionality, please contact your Volvo Penta dealer or boat dealer. Start/Stop Panel The start/stop panel is situated on stations other than the main station.
  • Page 17 B. P0016534 The system comes with two keys. Up to four keys can be set up on the system. See a Volvo Penta dealer to add more keys. P0016535 Unlocking the system is done by passing the key over the sensor on the panel.
  • Page 18 ON — unlocks the system OFF — locks the system 1 and 2 are for control of future accessories and options. One key is standard, see a Volvo Penta dealer to add additional keys (up to four total). P0015214 Battery The battery for the key is CR2032.
  • Page 19 EVC Menu. 2. Voltmeter 3. Oil Pressure Gauge 4. Coolant Temperature Gauge 5. Rudder Indicator 6. Fuel Level Gauge 7. Fresh Water Level Gauge 8. Analog Trim Instrument 9. Digital Trim Instrument 51279 47702751 09-2012 © AB VOLVO PENTA...
  • Page 20 Water in Fuel Functionality not available for gasoline engines. 50833 Battery: Amber Indicator The battery lamp lights up if the alternator is not charg- ing the battery. If possible, stop the engine if this lamp 50834 47702751 09-2012 © AB VOLVO PENTA...
  • Page 21 Impeller: Checking & Replacing. For additional information, please see Acknowledging Alarms and Messages and the Fault Code Register. Coolant Level Functionality not available for gasoline engines. 50836 Oil Level Functionality not available for gasoline engines. 50837 47702751 09-2012 © AB VOLVO PENTA...
  • Page 22 Press the button to adjust the backlighting and the button to adjust the contrast. Use + and – to increase or reduce the backlighting or contrast. Adjust- ments affect all screens in the system. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 23 Use the info display panel to see additional information regarding the alarm. For further information on how to handle fault mes- P0001308 sages and recommended actions, refer to the chapter entitled Fault Code Register. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 24 For additional instructions on how to handle such alarms and informational mes- sages, please refer to Acknowledging Alarms and P0001165 Messages and to the Fault Code Register. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 25 Pro- longed exposure to strong sunlight can damage the screen and cause malfunctions. The Volvo Penta 4" color display is controlled by means of buttons on the panel: Return to the previous menu by pressing the BACK button.
  • Page 26 • Distance Remaining: Trip distance with fuel remaining in the tank based on current fuel con- sumption. • Time to Empty: Operating time with fuel remaining in the tank based on current fuel consumption. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 27 Depth for setting echo sounder; refer to section enti- tled Depth Alarm (Optional) in this chapter. • Fuel Level • Sea Water Temperature • Freshwater Level • ACP Info for further ACP information, refer to the chapter entitled Optional. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 28 Depth Alarm (Optional) in this chapter. Display Contrast Contrast adjustments affect all displays in the system. Display Type Select the which engine’s information will be displayed and the type of installation of which the display forms a part. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 29 All fault messages are stored in Warning Manager; the drivetrain affected is shown, the fault described and suitable actions suggested. For further information on different fault messages, refer to the chapter entitled Fault Code Register. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 30 3 Select the gauge to be replaced and press OK. Restore Default View The display has a basic setting that may be restored. 1 Press the MENU button and select Restore Default View. 2 Press OK. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 31 Instruments and Controls 7" Color Display The Volvo Penta 7" color display is controlled by but- tons: Turn to browse through submenus and to return to the main menu, Select view. Return to the previous menu. Confirms selection; also used to access sub- menus and the Settings menu.
  • Page 32 Use the knob to browse between menus. P0001187 Adding Instruments Turn the knob to Add and press OK. Select the desired information is displayed and confirm with OK. The new instrument will position itself at the bottom right corner. P0001188 47702751 09-2012 © AB VOLVO PENTA...
  • Page 33 PTA Cal- ibration in this chapter. • Rudder Angle • Coolant Temperature • Voltage, battery voltage • Engine Oil Pressure • Engine Hours, total operating hours. The information in this view cannot be changed. P0001046 47702751 09-2012 © AB VOLVO PENTA...
  • Page 34 • Depth, to set the echo sounder refer to Depth Alarm (Optional) in the EVC Menu section of this chapter. • Boat Speed • Rudder Angle • Fuel Level • Fresh Water Level The information in this view cannot be changed. P0001099 47702751 09-2012 © AB VOLVO PENTA...
  • Page 35 Info Beep Level, setting the volume of the signal that confirms when a function has been activated or deac- tivated. Trip Computer Reset, zeroes all values in the trip computer. Camera, allows you to switch between cameras if more than one is installed. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 36 Fault Code Register. 1 Symbol 2 Shows which driveline has the fault 3 List of registered faults, rotate the knob to browse 4 fault message with description and recommended action P0001049 5 Service information 47702751 09-2012 © AB VOLVO PENTA...
  • Page 37 Use the knob to browse between menus. P0001187 Adding Instruments Turn the knob to Add and press Select the desired information is displayed and confirm with . The new instrument will position itself at the bottom right corner. P0001188 47702751 09-2012 © AB VOLVO PENTA...
  • Page 38 Browse backwards and forwards through the informa- tion panel menus by pressing the buttons. Hold down a button to scroll through a menu. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 39 Optional functions that are com- patible with your engine and drive package may be purchased and activated at any authorized Volvo Penta dealer. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 40 14. Fuel Economy 32. Power Trim Angle 15. Fuel Remaining 33. Speed 16. Vessel Fuel Rrate 34. Depth 17. Fuel Rate 35. Water Temp 18. Fresh Water Level 1) Not used on gas engines 47702751 09-2012 © AB VOLVO PENTA...
  • Page 41 EVC required. ● Depth Alarm – Allows the depth alarm to be ● Fuel Economy – Displays instantaneous fuel turned on and off. Optional Volvo Penta depth rate per distance (nm/l, km/l, mile/l, nm/gal, km/ sounder (multisensor) required.
  • Page 42 ● Propeller RPM ● Depth – Displays current depth of the water Not used on gas engines under the boat (ft, m). Optional Volvo Penta depth sounder (multisensor) required. ● Engine RPM – Displays engine speed in revolu- ● Water Temp – Displays the temperature of the tions per minute (rpm).
  • Page 43 Instruments and Controls Depth Alarm (Optional) If your boat is equipped with a Volvo Penta depth sounder (multisensor), you may perform the following settings. These settings need to be performed only on one display (twin installation) at one station for the settings to apply to all displays in the boat.
  • Page 44 For twin installations: The setting only needs to be performed on either display on each station. In the Settings menu, scroll to select Neutral Beep. Turn on and off by pressing the OK button. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 45 Press the OK button to enter the Distance menu selec- tion. Highlight the distance units of your choice and confirm by pushing the OK button. Your choice should have a blackened box next to it for it to be activated. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 46 In the Settings menu, scroll to select Info Beep Level. Press the OK button to enter Info Beep settings. Adjust the level of sound by using the scroll buttons, then press the OK button set the level. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 47 PTA Calibration menu. For additional information about trimming the drive(s), please see Power Trim. These settings are for illustrative purposes only; they are not recommended settings for an actual sys- tem! Proper settings are boat specific. Check with your dealer for correct settings. 51457a 47702751 09-2012 © AB VOLVO PENTA...
  • Page 48 If the Fuel Tank menu selection does not appear in the Settings menu, you will need to take your boat to an authorized Volvo Penta dealer. The dealer must perform fuel tank capacity and fuel tank empty calibrations.
  • Page 49 Multipoint Calibr., this pop-up will appear once every drive cycle when viewing trip data. 51692 Log Cal. Factor If your boat is equipped with a Volvo Penta speed sensor (multisensor), this setting needs to be per- formed. The log calibration (speed) factor for the boat’s paddle wheel speed sensor can be adjusted with a resolution of ±...
  • Page 50 Pressing the button the first time turns cruise control on (1 beep, light on). Pressing the button a second a time turns the system off (2 beeps, light off). P0016617 47702751 09-2012 © AB VOLVO PENTA...
  • Page 51 Volvo Penta provides an engine status panel with every engine, its installation is determined by the manufacturer of your boat. If your boat does not have...
  • Page 52 NOTICE! Do not run engine above idle speed when overriding trim limits set by your boat manufacturer as it will cause damage to the U-Joint and engine. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 53 The drives on a twin installation can be individually trimmed down or in by pressing the upper portion of 51811 starboard or port button 2 on the front of the control. P0016559 47702751 09-2012 © AB VOLVO PENTA...
  • Page 54 This instrument shows the current position of the drive. Beach range is marked with an orange zone and Tilt range with a red zone. 1. Trim range 2. Beach range (orange). 3. Tilt range (red). 50897 47702751 09-2012 © AB VOLVO PENTA...
  • Page 55 Assistant, the function must be turned off before taking the boat out of the water. This prevents automatic trim- ming of the drive(s) if any test runs are performed while the boat is on land. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 56 Your boat may be equipped with remote controls other than those described below. If Volvo Penta controls are not used, ask your dealer for operating instructions for the remote control used in your boat since operation and function may differ from Volvo Penta remote con- trols. 51812 51814 51813 1.
  • Page 57 Generally, the remote control has a friction brake, which can be adjusted as necessary, to provide lighter or heavier lever action. If you are using a Volvo Penta remote control and you wish to make adjustments to the friction brake, follow the instructions below to make the necessary changes.
  • Page 58 Disengage the function by pressing the button again. An audible signal will sound twice to confirm that dock- ing mode is deactivated, and the light will go out. The system is now in normal docking mode. 47702751 09-2012 © AB VOLVO PENTA...

  • Page 59: Optional

    Optional Autopilot Volvo Penta Autopilot consists of a compass unit and a 4" control panel. The autopilot constantly adjusts boat steering to hold the boat on a straight course. Several different steering patterns can be entered and the autopilot also permits manual steering.
  • Page 60 GPS/plotter. This is because the autopilot shows boat heading, i.e. it does not take leeway or drift into consideration. On the other hand, the plotter shows the boats actual track. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 61 Setting pattern helm, port or starboard. Spiral distance can be set under Settings > Search area; the default setting is 20 m (50 ft). 47702751 09-2012 © AB VOLVO PENTA...
  • Page 62 Man over board (MOB) – Turns the boat to come parallel with the position when MOB was activated. Speed must be below plane speed for this pattern to be activated. Setting the helm, port or starboard, for the direction of the turn. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 63 Operating position Setting the display for normal operations or demon- stration mode. Factory reset Settings will revert to the factory settings and zero the autopilot calibration. NMEA 2000 devices List of connected NMEA 2000 units. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 64 Active Corrosion Protection System Your boat may be equipped with a Volvo Penta active corrosion protection system (APCS). This system operates with very little current drain from the boat’s electrical system. It keeps the voltage potential in the area around the drive unit in a range that is not corrosive to aluminum.
  • Page 65 ● Broken anode or reference sensor unit. Replace damaged unit. Follow the installation instructions included with the replacement unit, or see your authorized Volvo Penta dealer for service. If any of the malfunction conditions continue to exist after completing the steps above, see your authorized Volvo Penta dealer for further service.

  • Page 66: Starting

    If you have added weight to your boat and suspect there may be problems with the static water line, per- form the following test before operating the boat. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 67 B. specifications, contact your Volvo Penta dealer for information on high rise extension kits. Make sure one is installed before the engine is started for the first time. P0016274 47702751 09-2012 © AB VOLVO PENTA...
  • Page 68 Always keep the bilge clean and dry. NOTICE! While the boat is at an angle before coming on plane, any water in the bilge will move to the stern, possibly damaging the starter or other engine components. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 69 NOTICE! Do not run engine out of fuel or run the electric fuel pumps dry more than 20 sec- onds. Running the electric fuel pumps dry will damage the fuel pumps. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 70 If there are any problems detected by the ECM, the alarm will sound; otherwise, it will remain off. Volvo Penta provides an audible alarm with every engine, however it’s installation is determined by the manufacturer of your boat. If your boat does not have an audible alarm available, we strongly recommend that you contact your dealer to have one installed.
  • Page 71 Should you need to stop cranking, simply press the stop button. NOTICE! Risk of starter damage, do not run the starter for extended periods (>20 sec.). Allow time to cool between start attempts. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 72 6 As soon as the engine starts; • return the shift lever to Neutral P0016542 • release the key so that it will return to I (On/Run). 47702751 09-2012 © AB VOLVO PENTA...
  • Page 73 NOTICE! After a second attempt, if the engine still does not start, return the control lever to the neutral position and try a normal engine start. 6 As soon as the engine starts; • return the shift lever to Neutral P0016542 47702751 09-2012 © AB VOLVO PENTA...

  • Page 74: Operation

    NOTICE! Check instruments regularly. Stop the engine if there is an abnormal reading or if the engine alarm sounds. NOTICE! If oil pressure is too low: Stop the engine immediately and investigate. Operating the engine with oil pressure too low will damage the engine. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 75 Troubleshooting. Volvo Penta provides an audible alarm with every engine, however whether it is installed is determined by the manufacturer of your boat. If your boat does not...
  • Page 76 NOTICE! The engine will not start with the drive in the tilt range (high trim position). The system will show the fault “Can Not Start, Trim Too High” Use the Crank Override Mode, see Starting the Engine, Can Not Start, Trim Too High. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 77 If the boat is operated at high speed and/or against high waves, the bow of the boat will plow into the water. 22797 47702751 09-2012 © AB VOLVO PENTA...
  • Page 78 “bow-down” positions. Boat stability and steering torque can also vary due to changing water conditions. If you experience boat instability and/or high steering torque, see your Volvo Penta dealer to correct these conditions. Emergency Trimming If a fault occurs which prevents the drive from being trimmed with the power trim control panel, it is possible to perform an emergency trimming.
  • Page 79 Trim/Tilt Motor Protection. P0016272 Cruising Speed Engine Cruising Speed (RPM) Volvo Penta recommends the cruising speeds in the chart at left, based on 75% of maximum RPM at wide V8–225 3300–3600 open throttle (WOT). Operating the engine at WOT for extended periods should be avoided since it is both V8–270...
  • Page 80 Once the throttle is out of the neutral position, you may release the button. The neutral interlock will automatically re-engage when the control handle is returned to the NEUTRAL position. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 81 Drive forward gear engaged for forward move- ment. Drive reverse gear engaged for backward move- ment. Throttle/engine speed control. NOTICE! Shift mechanism must be in Neutral to start engine. P0016562 47702751 09-2012 © AB VOLVO PENTA...
  • Page 82 R. Throttle movement begins after the reverse detent position. After the throttle is activated, slowly move the control handle to increase speed. If your boat is equipped with a non-Volvo Penta remote control system, ask your dealer how to properly oper- ate it.
  • Page 83 Both the control levers must be in approximately the same position. • The engine speed must exceed 800 RPM. The function is disengaged as soon as the conditions are no longer met or when operating at wide open throttle. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 84 Operation Single Lever Mode This feature is optional. If not active on your boat, see your Volvo Penta dealer to purchase this option. To activate this feature, press the Single Lever button 12 on the control. The first lever that is moved will then control both engines.
  • Page 85 ● Boats where the distance from the top of the gunwale down to the driver’s seat is less than one foot (30 cm). Contact your Volvo Penta dealer for installation of an emergency stop switch. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 86 If the station is inactive, activate the helm station with a single press of button 11. Pressing again locks the helm station. To render the helm station inactive, hold the button down for 3 seconds. P0016564 47702751 09-2012 © AB VOLVO PENTA...
  • Page 87 You will be able to steer the boat, but with increased effort. See your authorized Volvo Penta dealer as soon as possible to correct your power steering system. At slow speeds (no wake), your boat may tend to wan- der due to wind and current.
  • Page 88 A. Move straight forward E. Traverse diagonally B. Move straight backward F. Rotate to Starboard C. Traverse to Starboard G. Rotate to Port D. Traverse to Port H. Rotate while moving forward or backward 51316 51317 47702751 09-2012 © AB VOLVO PENTA...
  • Page 89 Operation 51318 51319 51320 47702751 09-2012 © AB VOLVO PENTA...
  • Page 90 NOTICE! Freeze damage to the engine package is not covered by your Volvo Penta limited warranty. Upon completion of engine operation, drain the engine 21199 as described in Draining the Engine in the chapter enti- tled Engine Shutdown.
  • Page 91 Volvo Penta Limited Warranty. 22799 Salt Water Operation You can use your Volvo Penta sterndrive in either fresh or salt water. We recommend that you use fresh water to flush out the engine and drive after you use your boat in polluted or salt water.

  • Page 92: Engine Shutdown

    This is especially important when the engine has been run at high rpm or under heavy load just prior to shutdown. 1 Move the remote control lever to NEUTRAL N. 2 Let engine return to idle. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 93 Stopping Using the Start/Stop Panel Push the stop button for each engine. Release the but- ton when the engine has stopped. If a station is active and locked, the engine(s) can only be stopped from that station. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 94 P0016582 After Engine Shutdown Engine Flush Volvo Penta engines incorporate an engine flushing port designed to flush the engine with fresh water while the engine is running. Flushing the engine with fresh water after each use will increase the longevity of com- ponents.
  • Page 95 • Flush the engine if that hasn’t already been done. See Engine Flush. NOTICE! Drain the engine if freezing temperatures are expected, see Draining the Cooling System. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 96 NOTICE! Do not remove hose at fuel pump C. 6. Reinstall all hoses and secure all clamps in the same orientation as removed. 23772 47702751 09-2012 © AB VOLVO PENTA...
  • Page 97 NOTICE! Do not remove hose at fuel pump C. 6. Reinstall all hoses and secure all clamps in the same orientation as removed. 23772 47702751 09-2012 © AB VOLVO PENTA...

  • Page 98: Fault Handling

    Acknowledge the alarm as soon as safely possible. Caution Pop-up – If the Caution pop-up appears dur- ing operation, a fault has occurred which will not dam- age an engine or propulsion unit. 51490 47702751 09-2012 © AB VOLVO PENTA...
  • Page 99 EVC system. These mes- sages disappear automatically if they are not acknowledged. 51283 47702751 09-2012 © AB VOLVO PENTA...

  • Page 100: Fault Code Register

    6) Icon representing alarm indicator lamp (only if installed). 7) Icon representing that alarm is sounding. 8) Screen illustration of fault code. Fault codes provided on the following pages are listed in alphabetical order. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 101 Operator Action: AMBER ● Check battery fluid level. ● Check belt tension. ● Contact a Volvo Penta dealer if the fault persists. Can Not Start, Trim Too High Symptom: Engine will not start. Error message in display. Trim reading too high.
  • Page 102 ● When safe to do so, shut off and restart engine(s). If – engine(s) operate normally, leave engine(s) running. ● Contact a Volvo Penta dealer. Check EVC System Symptom: Internal fault in the EVC system. EVC Action: Depends on severity of fault–red or amber lamp.
  • Page 103 ● If the cooling water flow ceases, the exhaust hose should be inspected internally and replaced if the hose shows signs of damage. ● Contact a Volvo Penta dealer if the fault persists. Engine Oil Press. Symptom: Engine oil pressure too low.
  • Page 104 Operator Action: ● Check that the seawater intake is clear. ● Check the impeller in the seawater pump. ● Check exhaust hoses. ● Contact a Volvo Penta dealer if the fault persists. Fuel Pump Relay Symptom: Faulty relay. AMBER –...
  • Page 105 Operator Action: ● Check ignition relay in fuse box and replace if neces- sary. ● Contact a Volvo Penta dealer if the fault persists. Power Trim Faults Symptom: Fault in power trim system. Possibility that the system does not detect relays or trim sensor drifts without operator action.
  • Page 106 Operator Action: ● Check start relay in fuse box and replace if necessary. ● Contact a Volvo Penta dealer if the fault persists. Steering Fault Symptom: Possible sensor failure or low oil pressure. Result of steering oil overheat situation getting worse.
  • Page 107 ● Check battery condition. ● Check for loose battery cables. ● If possible and if necessary, switch battery selector to “ALL” and use house batteries. ● Contact a Volvo Penta dealer if the fault persists. 47702751 09-2012 © AB VOLVO PENTA...

  • Page 108: In Case Of Emergency

    Engine Submersion 1. Remove the engine from the water as quickly as possible. 2. Contact your local Volvo Penta dealer for service. ● Your dealer will need to drain all water from the engine and immediately lubricate all internal parts.
  • Page 109 Check the tie rod if you have hit an obstacle. If the tie rod is bent, loose, or damaged, have it serviced imme- diately by your Volvo Penta dealer. In the meantime, operate your boat at slow speeds only. CAUTION! The tie rod is an integral part of the steering system and is a vital safety part.
  • Page 110 (e.g. the starter motor's negative terminal). 4. Start the engine and let it run at fast idle for approximately 10 minutes to charge the batteries. Make sure there is no extra equipment connected to the electrical system. 47702751 09-2012 © AB VOLVO PENTA...

  • Page 111: Troubleshooting

    ● Did the trouble occur suddenly or did it become apparent gradually? Whether servicing the boat’s systems yourself or having your product serviced by a certified Volvo Penta dealer, you will need this record of information to identify potential causes of the malfunction.
  • Page 112 ● Starter relay. ● Starter motor and solenoid–for shorts, grounds, or open circuits. ● Starter assist solenoid. ● Call for assistance or see Volvo Penta authorized dealer. Engine Cranks, But Will Not Start Ignition Circuit – Check: ● Primary circuit wiring, from ignition switch to ignition coil/ignition module.
  • Page 113 ● Water in fuel. ● Condition of battery and cables. ● Starter motor–for overheat damage. ● Call for assistance or see Volvo Penta authorized dealer. Did Engine Refuse to Start after Being Run? Check: ● Ignition system primary circuit. ● Ignition coil(s) and/or ignition module.
  • Page 114 Troubleshooting ● Loose pulley (see dealer). ● Noise from bearings (see dealer). ● Call for assistance or see Volvo Penta authorized dealer. Sterndrive – Check: ● Failed U–joints or gimbal bearing (see dealer). ● Damaged internal drive components (see dealer).
  • Page 115 ● All electrical accessories including ignition circuit are turned off. ● Turn battery switch off and disconnect main battery negative cable from battery. ● If problem persists, call for assistance or see Volvo Penta authorized dealer. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 116 A great number of environmental factors, such as baro- metric pressure, ambient temperature, humidity, the quality of fuel, and exhaust back pressure can affect engine performance. All Volvo Penta engines are tested and certified using the following fixed values or common conditions for determining the rating of the engine.
  • Page 117 (EPM). If an audible alarm has been installed with your engine, it will sound to notify you of a malfunction. Volvo Penta provides an audible alarm with every engine, however its installation is determined by the manufacturer of your boat. If your boat does not have an audible alarm available, we strongly recommend that you contact your dealer to have one installed.
  • Page 118 See the next section for additional infor- mation. If the problem persists, contact your Volvo Penta dealer and have the engine inspected. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 119 NOTICE! Ignoring an overheating situation can cause engine damage and/or equipment failure which may not be covered by your warranty. If the situation persists, contact your Volvo Penta dealer for assistance. Water in Bellows OceanX (OXi) drives are equipped with a sensor that detects water intrusion in the bellows.
  • Page 120 If a pump does not function, check the fuses and replace them if necessary. See your Volvo Penta dealer if further service is required. NOTICE! A loud whining noise at idle may be due to a restricted fuel filter causing a noisy fuel pump. Oper- ating the engine with a restricted filter may damage the pressure regulator or fuel pumps.
  • Page 121 Remember to replace any spares that are used. NOTICE! Circuit breakers or fuses that repeatedly fail indicate a problem that requires immediate attention. P0016589 See your Volvo Penta dealer. EVC Diagnostic Function See Fault Handling. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 122 C. This fault may be an indication that the engine is running out of fuel. D. This fault may be an indication of engine overheat and/or low oil pressure. E. Ignoring this fault indicator may lead to serious engine and/or emission system damage. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 123 Release the switch and wait for the motor to cool and then reset. Resume trimming. P0002141 Drive Physically Blocked from Moving Check to see if anything has become entangled in the drive or the trim cylinders. Clear the obstruction before proceeding with trimming. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 124 ● Check that all hose clamps on the power steering system are securely tightened. ● Check all fittings to ensure they are securely tight- ened. ● Check all hoses and fittings for leaks/pinches. 51215 47702751 09-2012 © AB VOLVO PENTA...

  • Page 125: Maintenance Schedule

    If emission control system repair is required during the warranty period, you are responsible for presenting your sterndrive engine to a Volvo Penta authorized dealer as soon as the problem exists. The warranty repairs will be completed using genuine Volvo Penta parts in a reasonable period of time without charge. After expiration of the emission control system warranty, you may present your sterndrive engine to a repair shop or person of your choosing to maintain, replace, or repair emission control devices and systems.
  • Page 126 Propshaft, Propeller, and Hub – Check for damage, ● ● ● corrosion; lubricate shaft, splines 1) Check/correct these items every month, when the boat is in use (not winterized or in storage) 47702751 09-2012 © AB VOLVO PENTA...
  • Page 127 Maintenance Schedule Scheduled Maintenance We recommend you contact an authorized Volvo Penta service dealer when your power package is due for scheduled maintenance. Procedures in the maintenance schedules may require lifting devices, special tools, electronic diagnostic instruments, or specialized training that are not typically available to the owner. Dealers have the training, tools, and service expertise needed to safely, correctly, and efficiently service your power package.
  • Page 128 4) Engine oil change interval can be increased to 200 hours if full synthetic oil is used, see Scheduled Oil Service in chapter entitled Technical Data. 5) Fresh water cooled versions. 6) Must use genuine Volvo Penta parts for 3 year change; change is every year for other plugs. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 129 ● 300 hours Remote Control and Shift System – Check for ● ● proper operation 1) Drive must be removed for this step. This is a good time to check and/or replace both bellows. 47702751 09-2012 © AB VOLVO PENTA...

  • Page 130: Maintenance

    Never carry out any work on the engine if you are unsure of how it should be done. Instead, contact your Volvo Penta dealer for help.
  • Page 131 We recommend that all servicing with the engine running be undertaken by an authorized Volvo Penta workshop. Starting the Engine After Service Reinstall all protective parts removed during service operations before starting the engine.
  • Page 132 Otherwise the general instructions contained in this Operator’s Manual concerning operation, service, and main- tenance must be followed. NOTICE! Late or inadequate maintenance/service or the use of spare parts other than Volvo Penta original spare parts will invalidate Volvo Penta’s responsibility for the engine specification being in accordance with the certified variant.
  • Page 133 ● Exposed cords or excessive fraying ● Oil or grease 51535 If you suspect the belt needs replacing, please refer to the Workshop Manual for the procedure or take your boat to a Volvo Penta dealer. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 134 Do not paint ano- des, as this will destroy their effectiveness. When you need to purchase new anodes, see your Volvo Penta dealer. The material composition of Volvo Penta anodes meets U.S. Military Specification 51807a 18001-H.
  • Page 135 7. Screws – Anode; torque to 4–5 ft. lb. (5–7 Nm) when replacing 51772 Engine Alignment Because of the special tools required, a Volvo Penta dealer must do the engine alignment. This should be done during off-season storage preparations. NOTICE! Failure to periodically check engine align- ment may result in premature failure of the engine cou- pler.
  • Page 136 NOTICE! Mineral oil is required for the first 50 hours. After the first 50 hours, synthetic oil can be used in the engine. If Volvo Penta synthetic oil for gasoline P0016724 engines is used, the change interval is every year or every 200 hours, whichever occurs first.
  • Page 137 Engines, PN 47700022. Maintain oil level between E (add) and D (full) on the dipstick. If oil is added during break-in, use Volvo Penta mineral oil for gasoline engines; if unavailable, use a mineral oil that meets the Engine Oil Specifications.
  • Page 138 When carrying out work on the fuel system make sure the engine is cold. A fuel spill onto a hot surface or electrical components can cause a fire. WARNING! Risk of fire. Store fuel soaked rags and other flammable material so that there is no danger of them catching fire. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 139 If you detect fuel leakage, turn the engine off immediately - EXPLOSION AND FIRE ARE AN EXTREME DANGER. 11. If leakage occurs, repeat Steps 3–10 until leak- age stops. 22839 12. If necessary, re-clean the bilge area. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 140 Flush engine with fresh water while engine is run- ning. The engine must have adequate cooling water; always monitor engine temperature gauge when running engine with boat out of water. • Do not run fuel pumps dry. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 141 Cooling System NOTICE! Do not run the engine without the thermostat as the engine is likely to overheat. For instructions on replacing the engine thermostat on closed cooling engines, please see the workshop man- ual. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 142 Replace as necessary. 4. Lubricate the pump housing with non-petroleum based lubricant, suitable for rubber, such as glyc- erine. If you have purchased the Volvo Penta impeller kit, a packet of glycerine is included. 5. Reinstall the impeller. Reinstall the housing.
  • Page 143 Do not use other coolant types such as traditional green ethylene glycol, propylene glycol (pink), OAT, or HOAT coolants. Volvo Penta offers pre-mix, ready-to-use containers of the yellow coolant. If using full strength antifreeze, use a 50/50 mix of antifreeze and distilled water.
  • Page 144 Maintenance Schedule for replacement frequency. WARNING! Ensure that plug wires are in good condition to avoid P0016273 sparking. Sparking could potentially cause a fire or explosion. Please refer to the workshop manual for replacement procedures. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 145 No regular oil level check is required unless trim system performance is poor. If system performance is poor, contact a Volvo Penta dealer or refer to the Workshop Manual. 50408...
  • Page 146 Painting the Drive The sterndrive and transom shield require a unique paint repair procedure. Please refer to the Workshop Manual or see your Volvo Penta dealer for additional information regarding painting the drive. Anti-fouling Paint: Drive and Transom Shield...
  • Page 147 Follow equipment manufacturers rec- ommendations. Anode Replacement Information NOTICE! Your Volvo Penta product has been shipped with Aluminum anodes. The table below provides replace- ment information and also specifies which anodes should be used, depending on water conditions. Anode Material Part No.
  • Page 148 7. Plug the connector back in. The engine alarm will sound three beeps to acknowledge that the sen- sor has been reset. 8. Replace the cover and torque all screws to 13–17 ft. lb. (17–23 Nm). 51735 47702751 09-2012 © AB VOLVO PENTA...
  • Page 149 Under these conditions, stop the engine and check the propeller for damage. If the propeller appears damaged, have it checked by your Volvo Penta dealer. Always carry a spare propeller and replace the damaged propeller as soon as possible.
  • Page 150 2. Make sure remote control is in NEUTRAL. 3. Coat full length of prop shaft and inside of prop hub with Volvo Penta prop shaft grease; removal of prop will be difficult if this is not done. 4. Ensure thrust bushing 1 is on prop shaft with inner taper toward gearcase to match taper on prop shaft.
  • Page 151 8. Clean the propeller shafts. Inspect for fishing line or other debris; remove if present. 9. Inspect shaft seals; correct if leaking (see dealer). If reinstalling the propellers, clean the splines in the hubs (inside). 51775 47702751 09-2012 © AB VOLVO PENTA...
  • Page 152 7. With the remote control in neutral position, both propellers should turn freely. NOTICE! Failure to install the propellers as indicated could result in a propeller coming loose and damge to the lower unit and/or propeller. 51776 47702751 09-2012 © AB VOLVO PENTA...
  • Page 153 The fluid level must be above the “Min” line and below the “Max” line. If needed, add Volvo Penta Power Trim/Tilt and Steering Fluid. Do not overfill the pump reservoir. NOTICE! Never fill the steering system with oil of unknown quality.

  • Page 154: Storage

    Storage Laying Up (Winterization) Be sure that your Volvo Penta equipment is properly prepared for long or short term storage. Engine or drive damage can result if some simple maintenance steps are overlooked prior to storage. Winterizing gives you the assurance that your engine will be protected during storage and will run more reliably when you put your boat back in the water.
  • Page 155 Storage Long Term Storage For long term storage (more than two months), we recommend that you have your Volvo Penta dealer “winterize” your engine and drive. Your dealer will provide the proper servicing and maintenance to ensure that your equip- ment is treated and stored properly.
  • Page 156 If sterndrive oil was not changed for storage, do it now. If the impeller was removed for storage, rein- stall it now. If the impeller is due for replace- ment, install a new one now. 47702751 09-2012 © AB VOLVO PENTA...

  • Page 157: Technical Data

    Volvo Penta steering and trim fluid Power steering fluid Volvo Penta steering and trim fluid DISCLAIMER Volvo Penta of the Americas reserves the right to make changes in weight, construction, materials, or specifi- cations without notice or obligation. 47702751 09-2012 © AB VOLVO PENTA...
  • Page 158 These oils are available at Volvo Penta deal- ers. If the Volvo Penta oils are not available, use high quality oil that meets API SM and/or ILSAC GF-4 specifications. Viscosity should be SAE 5W30 or higher (example: 10W30, 10W40, 15W50).
  • Page 159 22823 All Volvo Penta gasoline engines are engineered to operate on AKI 87 (RON 90) octane fuel. Mid-grade and premium fuels contain injector cleaners and other additives that protect the fuel system and provide improved performance.
  • Page 160 Other Ethanol-Blended Fuels NOTICE! Do not use ethanol blends greater than 10%, especially E85 (85% ethanol). Volvo Penta engines are not designed to run on high percentages of etha- nol. Loss of performance will occur. Engine damage may also occur;...
  • Page 161 As part of winterization, Volvo Penta highly recommends that the coolant be checked for correct freeze protection. Use a coolant test kit (hydro- P0012894 meter) to check a sample of the coolant.
  • Page 162 Technical Data than the projected lowest temperature for the local area. See your Volvo Penta dealer for assistance with this test. Electrical System Battery Cables When replacing battery cables, always use multi- strand copper cables of the same gauge (or better) as those already installed in your boat by the boat builder.
  • Page 163 Technical Data Sterndrive Drive Components The drive unit is filled at the factory with Volvo Penta Synthetic Gear Oil. Change lubricant as specified in Maintenance Schedule. Use Volvo Penta SAE 75W/90 API service GL 5 synthetic gearcase lubricant. NOTICE! Whenever you are changing or topping up the oil, always check the oil level using the dipstick.
  • Page 164 Technical Data The transom assembly & drive unit stickers should be located on the engine decal. Your Volvo Penta dealer will have attached these stickers at the time that the transom assembly and drive unit were mounted on your boat and attached to the engine.
  • Page 165 Engine Plate 51802 SERIAL NUMBER: SALES NUMBER: EMISSION MODEL NUMBER: Transom Shield Plate 51804 SERIAL NUMBER: PRODUCT NUMBER: TYPE: Drive Unit Plate 51803 SERIAL NUMBER: PRODUCT NUMBER: TYPE: RATIO: 47702751 09-2012 © AB VOLVO PENTA...
  • Page 166 Declaration of Conformity for Recreational Craft Propulsion Engines with the sound and exhaust emission requirements of Directive 94/25/EC as amended by 2003/44/EC. Engine Manufacturer: Volvo Penta of the Americas, 1300 Volvo Penta Drive, Chesapeake, VA 23320, USA Body for exhaust emission assessment...

  • Page 167: Operator's Manual Order

    (7–8 digits). http://vppneuapps.volvo.com/manual/coupon/ If internet access isn't possible, please contact your Volvo Penta dealer. All order information is stored internally at AB Volvo Penta and will not be shared with third parties. 47702751 09-2012 © AB VOLVO PENTA...

  • Page 169: Alphabetical Index

    Engine Status Panel Function......... 120 Power Trim panel............52 Engine Submersion..........106 Power Trim/Tilt-Fluid..........143 Engine Troubleshooting Guides......109 Propeller..............147 Engine, General............131 Propeller Care............147 EVC Diagnostic Function........96, 119 EVC System Display..........22 47702751 09-2012 © AB VOLVO PENTA...
  • Page 170 Trim/Tilt Motor Protection.......... 77 Twin Unit Maneuvering..........81 Twin Unit Steering............. 85 Viewable Options in the Main Menu......39 Volvo Action Service (VAS)........12 Volvo Penta Dealer Network........13 Volvo Penta on the Internet........13 Warranty Information..........12 Washing the Engine..........130 Water in Bellows............117...

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