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Hand Crimp Tool for Mini KK Crimp Terminals
Modular Crimp Head
Order No. 63823-6970
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
A-620 Class 3 compliant and RoHS compliant
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Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,
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accompanied by Air Powered Crimp Adapter (Order No. 63816-0700).
Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V),
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accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600).
SCOPE
Products: Mini KK Crimp Terminal, 22-28 AWG.
Terminal
Series No.
5659
DEFINITION OF TERMS
BRUSH
STRIP
LENGTH
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
Doc No: ATS-6382369HM
Revision: A
Application Tooling
Specification Sheet
Terminal Order No.
Reel
Loose
AWG
08-07-0038 08-07-0039 22-28 0.35-0.08
Customer to cut off terminal from reel: 0.50mm (.020") maximum Cut-off Tab.
BELL MOUTH
INSULATION
CRIMP
Release Date: 02-24-11
Revision Date: 02-24-11
Wire Size
Insulation Diameter
mm²
mm
1.20-1.70
See Conditions on page 2.
CONDUCTOR
CRIMP
CRIMP HEIGHT
UNCONTROLLED COPY
Hand Crimp Tool
Order No. 63823-6900
Strip Length
In.
mm
In.
.047-.067
2.50-3.00 .098-.118
BEND UP
TWISTING
BEND
DOWN
TYPE 4A
ROLLING
Page 1 of 7
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Summary of Contents for molex 63823-6900
- Page 1 TYPE 4A Specification Sheet Modular Crimp Head Hand Crimp Tool Order No. 63823-6970 Order No. 63823-6900 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio A-620 Class 3 compliant and RoHS compliant Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,...
- Page 2 Hand Crimp Tool for Mini KK Crimp Terminals OVERLAP FORM GEOMETRY ▲Insulation Crimp Note: PUNCH Due to the terminal’s insulation grip design and/or insulation diameter range, this tool uses “overlap” form geometry in the insulation punch. This produces an overlap insulation crimp (A620 – OVERLAP compliant).
- Page 3 Hand Crimp Tool for Mini KK Crimp Terminals 2. Insert the terminal into the correct profile until the terminal is fully seated and stops. Make sure the wire stop blade is fully seated on the terminal behind the conductor grip section. 3.
- Page 4 Repetitive use of this tool should be avoided. 2. Insulated rubber handles are not protection against electrical shock. 3. Wear eye protection at all times. 4. Use only the Molex terminals specified for crimping with this tool. UNCONTROLLED COPY Doc No: ATS-6382369HM...
- Page 5 3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes. 4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.
- Page 6 Hand Crimp Tool for Mini KK Crimp Terminals The chart below shows all applications for this Modular Crimp Head. Modular Crimp Head Tool Tool Adapter Adapter Figure Order No. Order no. Description Order No. Description 63816-0000 Hand Crimp Frame (Short) 63816-0050 Hand Crimp Frame (Long) 63823-6970 63816-0200 Battery Power Tool (110 V) 63816-0600 Battery Power Crimp Adapter...
- Page 7 Hand Crimp Tool for Mini KK Crimp Terminals PARTS LIST Hand Crimp Tool 63823-6900 Item Order Number Description Quantity 63823-6970 Modular Crimp Head 63816-0000 Hand Crimp Frame (Short) 63823-6975 Locator 63816-0001 Locking Pin 63600-0525 Handle Spring 63600-0520 Crimping Spring HANDLE...
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