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Table of Contents
Hand Crimp Tool for 2.50mm (.098") / 3.00mm (.118") Pitch Wire-to-Board Female Crimp Terminal
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Right and Left handed applications
This tool is WHMA-IPCA620 Class 2 compliant as indicated
This tool is RoHS compliant, however RoHS compliant is not required
SCOPE
Products:
2.50mm (.098") / 3.00mm (.118") Pitch Wire-to-Board Female Crimp Terminal, 16–20 AWG
Terminal Series No.
50350
DEFINITION OF TERMS
BRUSH
STRIP
LENGTH
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
Doc No: ATS-638235200
Revision: A
HAND CRIMP TOOL
Specification Sheet
Order No. 63823-5200
Terminal Order No.
Loose Piece
Reel
50350-9101
50350-9001 16-20 1.30-0.50 1.70-2.60 .067-.102 2.80-3.40 .110-.134
Customer to cut off terminal from reel: 0.30mm (.012") maximum Cut-off Tab.
BELL MOUTH
INSULATION
CRIMP
Release Date: 06-17-10
Revision Date: 06-17-10
Wire Size
Insulation Diameter
AWG
mm²
mm
CONDUCTOR
CRIMP
CRIMP HEIGHT
UNCONTROLLED COPY
TYPE 4D
Strip Length
In.
mm
In.
BEND UP
ROLLING
TWISTING
BEND
DOWN
Page 1 of 7
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Summary of Contents for molex 63823-5200
- Page 1 Hand Crimp Tool for 2.50mm (.098”) / 3.00mm (.118”) Pitch Wire-to-Board Female Crimp Terminal HAND CRIMP TOOL Specification Sheet Order No. 63823-5200 TYPE 4D FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping...
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Page 2: Operation
13.2 OPERATION CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will release the handles and the hand tool will spring open. - Page 3 Hand Crimp Tool for 2.50mm (.098”) / 3.00mm (.118”) Pitch Wire-to-Board Female Crimp Terminal RELEASE LOCATOR LOCATOR LOCATOR BUTTON PUSHED THRU TOOLING LOCATOR BUTTON PUSHED IN Figure 3 TERMINAL TERMINAL TOOLING PARTIALLY CLOSED 3. While holding in the locator button, load the terminal into the proper PARTIALLY nest opening in the locator, based on the wire gauge or terminal type CLOSE HANDLE...
- Page 4 Hand Crimp Tool for 2.50mm (.098”) / 3.00mm (.118”) Pitch Wire-to-Board Female Crimp Terminal WIRE Note: A crimp height chart is provided with this manual as Reference Only. Due to the wide range of wires, strands, insulation diameters, and durometers available, actual crimp height measurements may very slightly.
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Page 5: Maintenance
Hand Crimp Tool for 2.50mm (.098”) / 3.00mm (.118”) Pitch Wire-to-Board Female Crimp Terminal 3. Flip the upper tooling to the opposite side and replace the M3 BHCS Make sure the small markings on the front and back of the hand tool frame match up and are on the RATCHET RELEASE outside of the hand tool frame. -
Page 6: Warranty
12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing. -
Page 7: Parts List
Hand Crimp Tool for 2.50mm (.098”) / 3.00mm (.118”) Pitch Wire-to-Board Female Crimp Terminal PARTS LIST Item Number Order Number Description Quantity 63823-5200 Hand Crimp Tool Figure 13 63823-5275 Locator Assembly (Red) 63810-0104 Spring, Return 63810-0105 Spring, Ratchet RATCHET RELEASE LEVER Figure 13 http://www.molex.com...
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