MAKELSAN LEVELUPS T3 SERIES User Manual
  1. Manuals
  2. Brands
  3. MAKELSAN Manuals
  4. UPS
  5. LEVELUPS T3 SERIES
  6. User manual

MAKELSAN LEVELUPS T3 SERIES User Manual

Transformer 160 - 200kva
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
USER MANUAL
TRANSFORMER LEVELUPS T3 SERIES
160 - 200KVA

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the LEVELUPS T3 SERIES and is the answer not in the manual?

Questions and answers

Related Manuals for MAKELSAN LEVELUPS T3 SERIES

Summary of Contents for MAKELSAN LEVELUPS T3 SERIES

  • Page 1 USER MANUAL TRANSFORMER LEVELUPS T3 SERIES 160 - 200KVA...
  • Page 3 USER MANUAL TRANSFORMER LEVELUPS T3 SERIES 160 - 200KVA GM-SD-06 Rev No: 2 Rev Date: 30.01.2017 GM-SD-06 / Publication Date: 13.04.2016 Revision No 2 Revision Date 30.01.2017...
  • Page 4 TRASNFORMER LEVELUPS T3 SERIES 160 - 200 KVA ABOUT THE MANUAL About the Manual This Manual is prepared for the users of TRANSFORMER LEVELUPS T3 Series 160 - 200 kVA. Companion Manuals For more info about this device and its options, please visit www.makelsan.com.tr...

  • Page 5: Table Of Contents

    TRANSFORMER LEVELUPS T3 SERIES 160 - 200 KVA CONTENTS CONTENTS 1 SAFETY AND WARNINGS ............................4 1.1 Warnings ..................................4 1.2 Clearance and Access ............................5 1.3 Storage ..................................5 1.4 Shipment ..................................5 2 PRODUCT DESCRIPTION ............................. 7 GeneralView ..................................7 2.1 General Information ............................
  • Page 6 TRANSFORMER LEVELUPS T3 SERIES 160 - 200 KVA CONTENTS 3.1.3 Positioning ..............................26 3.1.3.1 Positioning The UPS ..........................26 3.1.3.2 External Battery Configuration ......................27 3.1.4 Transportation Type of Cabinets ......................29 3.1.5 Mains, Load and Battery Connections ....................29 3.1.5.1 External Protection ..........................

  • Page 7: Safety And Warnings

    Batteries must not be thrown into fire. The damaged batteries and batteries with completed life cycle must not be thrown to nature. For the collection and disposal batteries must delivered to MAKELSAN authorized technicians or to the foundations which are authorized for collecting waste batteries by the Ministry of Environment.

  • Page 8: Clearance And Access

    TRANSFORMER LEVELUPS T3 SERIES 160 - 200 KVA PRODUCT DESCRIPTION 1.2 Clearance and Access Clearance There is no any air inlet or outlet grill on the left or right sides of our 160 - 200kVA UPS. All air goes in to UPS from the front and is evacuated from the rear through fans. There must be spaces at least 1 meter for UPS's front side and back side.
  • Page 9 TRANSFORMER LEVELUPS T3 SERIES 160 - 200 KVA PRODUCT DESCRIPTION The UPS device shipment must be done on pallets. The 160-200 kVA UPS are delivered on the pallet sized 193 x 970 x 2120 mm (WxDxH). The height of device together with pallet is approximately 200mm.

  • Page 10: Product Description

    TRANSFORMER LEVELUPS T3 SERIES 160 - 200 KVA PRODUCT DESCRIPTION 2 PRODUCT DESCRIPTION GeneralView GM-SD-06 / Publication Date: 13.04.2016 Revision No 2 Revision Date 30.01.2017...
  • Page 11 TRANSFORMER LEVELUPS T3 SERIES 160 - 200 KVA PRODUCT DESCRIPTION Front View LCD Display Fresh Air Grids EPO button Menu Keys Mimic Diagram GM-SD-06 / Publication Date: 13.04.2016 Revision No 2 Revision Date 30.01.2017...
  • Page 12 TRANSFORMER LEVELUPS T3 SERIES 160 - 200 KVA PRODUCT DESCRIPTION Front Panel View Rectifier/Charge – Inverter cooling fans Output Connectors Terminals External Battery Battery Connection Terminals Temperature Slot DC Bus Ramping up Button Maintenance Bypass Switches-CB2 Mains Switch-CB1 Output Switches –CB3...
  • Page 13 TRANSFORMER LEVELUPS T3 SERIES 160 - 200 KVA PRODUCT DESCRIPTION Rear View Parallel Port Terminal Transformer Air Evacuation Channel Clean Air Evacuation Channel Parallel Port Terminal Rectifier, Charger, Inverter Hot Air Evacuation Channel Wiring Hot Air Evacuation Channel GM-SD-06 / Publication Date: 13.04.2016 Revision No 2 Revision Date 30.01.2017...
  • Page 14 TRANSFORMER LEVELUPS T3 SERIES 160 - 200 KVA PRODUCT DESCRIPTION Electrical Connection GM-SD-06 / Publication Date: 13.04.2016 Revision No 2 Revision Date 30.01.2017...

  • Page 15: General Information

    TRANSFORMER LEVELUPS T3 SERIES 160 - 200 KVA PRODUCT DESCRIPTION 2.1 General Information General operation topology of LEVELUPS Series T3 can be recognized as follows: UPS or power (CB1) enters through the key. (CB1) before you switch to the ON position (SW1) button is held down for at least 10 seconds.

  • Page 16: Battery Temperature Regulation

    TRANSFORMER LEVELUPS T3 SERIES 160 - 200 KVA PRODUCT DESCRIPTION inverter during the normal operating mode. Therefore, Inverter static switches are active if there are no problems with the system. System provides the loads to be fed smooth and seamless by mains or inverter. In order to manage this process at minimum risk, UPS synchronizes the inverter output and static (mains) bypass as phase and frequency.

  • Page 17: Auto Restart Mode

    TRANSFORMER LEVELUPS T3 SERIES 160 - 200 KVA PRODUCT DESCRIPTION 2.2.4 Auto Restart Mode In case of any failure of the mains, UPS will continue feeding the critical loads until the batteries will reach the end of discharge voltage level. UPS will be working until the batteries are drained and then will shutdown.

  • Page 18: Advanced Functions (Battery Tests) Auto Battery Test

    TRANSFORMER LEVELUPS T3 SERIES 160 - 200 KVA PRODUCT DESCRIPTION 2.3.1 Advanced Functions (Battery tests) Auto Battery Test The auto battery test discharges 10% of the battery energy in a user defined period. Default is 90 days. Test reports the battery condition as good, weak or replace. Results of the latest test can be seen on the battery screen from the status menu.

  • Page 19: User Panel

    TRANSFORMER LEVELUPS T3 SERIES 160 - 200 KVA PRODUCT DESCRIPTION 2.4 User Panel User panel consists of mimic diagram, LCD screen, EPO button and menu keys. The UPS can be controlled via this panel. LCD Display Menu Mimic Diagram Button...
  • Page 20 TRANSFORMER LEVELUPS T3 SERIES 160 - 200 KVA PRODUCT DESCRIPTION Menu Flow Chart MAIN SCREEN Manufacturer – Device Name Control Menu Date - Time Status Menu Load Status as Percent Setup Menu Battery Charge Status as Percent Logging Menu Remaining Back up (Autonomy) Time Service Menu UPS Mode –...

  • Page 21: Opening Screen

    TRANSFORMER LEVELUPS T3 SERIES 160 - 200 KVA PRODUCT DESCRIPTION 2.4.1 Opening Screen When the front panel monitor is turned on, firstly opening screen is observed. Manufacturer – Device Name, Date – Time, Load Status as Percent, Battery Charge Status as Percent, Remaining Back up (Autonomy) Time, UPS Mode –...

  • Page 22: Password-Protected Menus

    TRANSFORMER LEVELUPS T3 SERIES 160 - 200 KVA PRODUCT DESCRIPTION 2.4.4 Password-protected menus Some menus such as the control menu are password protected. Press to set each digit and press ENTER to confirm. 2.4.5 Control Menu Within the control menu, you can do one of the following: ➢...

  • Page 23: Status Menu

    TRANSFORMER LEVELUPS T3 SERIES 160 - 200 KVA PRODUCT DESCRIPTION Battery tests are performed by directing the power to the mains, independently from the loads. If the mains values change during the test and are out of limits, the test will be canceled.

  • Page 24: Setup Menu

    TRANSFORMER LEVELUPS T3 SERIES 160 - 200 KVA PRODUCT DESCRIPTION Inverter U, I, P Voltage(phase-neutral), current and appearant power of each phase Alarms Alarms Actual UPS alarms Device Information ____ -____-___-___ Inverter, rectifier, CPLD, front panel software version ------------------- UPS serial no...
  • Page 25 TRANSFORMER LEVELUPS T3 SERIES 160 - 200 KVA PRODUCT DESCRIPTION Battery install date Use this menu to set the battery install date, only when new batteries are installed. Auto restart In battery mode, the device turns off at the end of battery discharge. Auto-restart can be used to restart the UPS automatically when the mains are restored.
  • Page 26 TRANSFORMER LEVELUPS T3 SERIES 160 - 200 KVA PRODUCT DESCRIPTION Beeper Turn the beeper sound on/off. Language Set the menu language. Communication Set the protocol for the RS232 connection. The options are SEC and TELNET GM-SD-06 / Publication Date: 13.04.2016 Revision No 2 Revision Date 30.01.2017...

  • Page 27: Logging Menu

    TRANSFORMER LEVELUPS T3 SERIES 160 - 200 KVA PRODUCT DESCRIPTION 2.4.8 Logging Menu Last 500 events of the device can be seen in the logging menu. When viewing a log, press e nter to see detailed info about the UPS. All recorded data for that particular event (status, setup etc.) can be seen on...

  • Page 28: Installation

    Additionally, you will find here important information about the UPS cabins transportation, positioning and connections. 3.1.1 Warnings The UPS must be installed by a certified electrician of Makelsan. The warranty is valid only for the UPS installed by a certified electrician of Makelsan.

  • Page 29: Pre-Installation Check Up

    TRANSFORMER LEVELUPS T3 SERIES 160 – 200 KVA OPERATION 3.1.2 Pre-installation check up Before installation of the device the following control actions must be taken, these first and most important steps will secure the accurate operation of the product. ➢ Check if any damage was done to the device during transportation. Report any damages instantly.

  • Page 30: External Battery Configuration

    TRANSFORMER LEVELUPS T3 SERIES 160 – 200 KVA OPERATION 3.1.3.2 External Battery Configuration Batteries should be used in the environment with uniform temperature conditions. Temperature is a major factor in determining the battery life and capacity. The operating temperature for batteries recommended by battery manufacturers is 20-25 °C.
  • Page 31 TRANSFORMER LEVELUPS T3 SERIES 160 – 200 KVA OPERATION GM-SD-06 / Publication Date: 13.04.2016 Revision No 2 Revision Date 30.01.2017...

  • Page 32: Transportation Type Of Cabinets

    Move the UPS as rarely as possible. 3.1.5 Mains, Load and Battery Connections Makelsan strictly recommends a distribution board for the UPS outputs. Proper fuses and breakers must be used in such distribution board. A-B type fuses or magnetic breakers are recommended if the load is suitable.

  • Page 33: Cabling And Fuse Configuration

    TRANSFORMER LEVELUPS T3 SERIES 160 – 200 KVA OPERATION 3.1.5.2 Cabling and fuse configuration Full load input and output currents must be reviewed for proper cabling and fuse selection. Rated Currents (A) Rating Input Currents (3P+N) Output Currents (3P+N) (KVA)
  • Page 34 TRANSFORMER LEVELUPS T3 SERIES 160 – 200 KVA OPERATION Output Terminals External Bypass Terminal Input Terminals Battery terminasl GM-SD-06 / Publication Date: 13.04.2016 Revision No 2 Revision Date 30.01.2017...
  • Page 35 TRANSFORMER LEVELUPS T3 SERIES 160 – 200 KVA OPERATION 1. Turn OFF all the distribution board breakers (both input output distribution boards) to make sure that the load and mains are completely disconnected from any cable. 2. Connect the ground cable. Unscrew and remove the metal board on the rear side of the device.
  • Page 36 TRANSFORMER LEVELUPS T3 SERIES 160 – 200 KVA OPERATION 4. Connect the input cables. ➢ R to INPUT L1, ➢ S to INPUT L2, ➢ T to INPUT L3, ➢ N (Neutral) to INPUT N. 5. Check the phase sequence.

  • Page 37: Battery Connections

    TRANSFORMER LEVELUPS T3 SERIES 160 – 200 KVA OPERATION WARNING: MAKE SURE THAT THE CABLES ARE CONNECTED PROPERLY BEFORE UPS İS STARTED. ADDİTİONALY, CHECK İF THERE İS GALVANİC İSOLATİON TRANSFORMERS AT İNPUT OF UPS AND CONSİDER THE LOCAL DİRECTİONS. WARNING: CHECK THE GROUNDİNG BEFORE STARTİNG THE UPS. WRONG WORKS OR GROUNDİNG ON UPS OR OTHER DEVİCES OF İNSTALLATON MAY...
  • Page 38 TRANSFORMER LEVELUPS T3 SERIES 160 – 200 KVA OPERATION ➢ “ -BATTERY” -----→ Negative Battery Group "-" Terminal 8. Make sure that the polarities are connected correctly by checking battery connections for the last time. 9. Replace battery fuse on UPS.

  • Page 39: Control And Communication Cable Connections

    TRANSFORMER LEVELUPS T3 SERIES 160 – 200 KVA OPERATION 3.1.5.5 Control and Communication Cable Connections MAKELSAN UPS have standard or optional connections of advanced external battery cabinet, environmental monitoring, control panels and various intelligent monitoring. Connections on the front side of UPS: ➢...

  • Page 40: Parallel Installation

    TRANSFORMER LEVELUPS T3 SERIES 160 – 200 KVA OPERATION 3.2 Parallel Installation The product which you have bought can be operated in parallel; however, this feature is offered as an option. Please contact your dealer for parallel operation. PARALLEL APPLICATION SHOULD BE MADE BY AUTHORIZED PERSONAL OF...

  • Page 41: Parallel Settings

    3.2.1 Parallel Settings Connect the parallel cable as shown in figure below. Only use the cables provided by Makelsan. Software settings on the user panel should be made by authorized personnel.

  • Page 42: Operation

    TRANSFORMER LEVELUPS T3 SERIES 160 – 200 KVA OPERATION 4 OPERATION 4.1 Operation Procedure You can find informations about circuit breaker, first start-up , types of UPS operation tests , turning UPS off , EPO and RS232 serial communication system in this section.
  • Page 43 TRANSFORMER LEVELUPS T3 SERIES 160 – 200 KVA OPERATION 3. Turn input circuit breaker (CB1) ON. If there is an external bypass input, put the external bypass switch (CB5) to position closed circuit (ON) 4. Start the UPS using the front panel.

  • Page 44: Ups Operation Modes Testing

    TRANSFORMER LEVELUPS T3 SERIES 160 – 200 KVA OPERATION 6. Turn battery circuit braker (CB4) ON. 7. Turn output circuit braker (CB3) ON. 8. The loads which are connected to UPS can be turned on. After all these steps, check that load is fed through inverter static switches via mimic diagram. In a contrary situation, check UPS total and phase loads.

  • Page 45: Switching From Online Mode To Battery Mode

    TRANSFORMER LEVELUPS T3 SERIES 160 – 200 KVA OPERATION 4.1.3.1 Switching from Online Mode to Battery Mode Turn CB1 OFF. This action cuts off the mains voltage and the UPS starts operating on battery mode. Turn CB1 back ON again if everything is ok.

  • Page 46: Switching From Static Bypass Mode To Online

    TRANSFORMER LEVELUPS T3 SERIES 160 – 200 KVA OPERATION NOTE: UPS will not switch to bypass mode if the inverter voltage is out of limits or there is and overload or overtemperature situation. 4.1.3.3 Switching from Static Bypass Mode to Online Use the front panel to switch the device to online mode.
  • Page 47 TRANSFORMER LEVELUPS T3 SERIES 160 – 200 KVA OPERATION Main menu > Control > Switch to Bypass 1. Turn CB2 ON. GM-SD-06 / Publication Date: 13.04.2016 Revision No 2 Revision Date 30.01.2017...
  • Page 48 TRANSFORMER LEVELUPS T3 SERIES 160 – 200 KVA OPERATION 2. Stop the UPS using the user front panel. Main menu > Control > Stop 3. Turn CB1, CB3 and CB4 OFF. WAIT AT LEAST 5 MINUTES BEFORE OPENING UP THE DEVICE AFTER IT IS COMPLETELY TURNED OFF, FOR SAFETY.
  • Page 49 TRANSFORMER LEVELUPS T3 SERIES 160 – 200 KVA OPERATION 4.1.4 Performing a Complete Shutdown 1. Turn off the loads connected to the device. Use the front panel to turn the device OFF Main Menu> Control> Password> Stop 3. Check if the the UPS has switched to bypass mode, via mimic diagram LEDs and LCD panel.

  • Page 50: Epo(Emergency Power Off)

    TRANSFORMER LEVELUPS T3 SERIES 160 – 200 KVA OPERATION 4.1.5 EPO(Emergency Power OFF) By pressing the EPO button, the device respectively turns the rectifier, the booster and the inverter OFF. If the output breaker turn off option is set, the UPS completely disconnects from the system.

  • Page 51: Explanations Of Logging

    TRANSFORMER LEVELUPS T3 SERIES 160 - 200 KVA EXPLANATIONS OF LOGGING 5 EXPLANATIONS of LOGGING UPS will beep when any problem is detected. You can see the first information about the situation on the front monitor panel. This may not be enough most of the time. In this case, you can see the following warnings by using log screen.
  • Page 52 TRANSFORMER LEVELUPS T3 SERIES 160 - 200 KVA EXPLANATIONS OF LOGGING Bypass voltage value is out of limit while UPS was operating on the bypass Bypass Voltage Bad mode.UPS will switch to normal mode if temperature and load status are normal.
  • Page 53 TRANSFORMER LEVELUPS T3 SERIES 160 - 200 KVA EXPLANATIONS OF LOGGING UPS Thyr.L2 Open UPS has detected that inverter L2 thyristor can not be activated.Load will be transferred to bypass line. UPS Thyr.L3 Open UPS has detected that inverter L3 thyristor can not be activated.Load will be transferred to bypass line.
  • Page 54 TRANSFORMER LEVELUPS T3 SERIES 160 - 200 KVA EXPLANATIONS OF LOGGING UPS which is operating in paralel mode has been given a command to change Parallel Command the status of static switches. No P.CAN Bus Slave UPS which is operating in paralel mode can’t reach to master UPS from Comm.

  • Page 55: Table Of Technical Specifications

    TRANSFORMER LEVELUPS T3 SERIES 160 - 200 KVA TECHNICAL SPECIFICATIONS 6 Table of Technical Specifications Technical Specifications Güç 160kVA 160kVA 200kVA 200kVA Aktif Güç 160kW 144kW 200kW 180kW Input Input Voltage Range 220/380 VAC - %15 + %18 3P + N + PE Input Power Factor At Full Load >...
  • Page 56 TRANSFORMER LEVELUPS T3 SERIES 160 - 200 KVA TECHNICAL SPECIFICATIONS Quantity (12V DC VRLA) 60 ( 2 group of 30 Ah independent battery) Charge Value ( C ) Nominal 0,1 C, adjustable Battery Power 12,5% of the device power Communication...

  • Page 57: Contact Informations

    TRANSFORMER LEVELUPS T3 SERIES 160 - 200 KVA CONTACT INFIRMATION 7 CONTACT INFORMATIONS www.makelsan.com.tr Headquarter: İstanbul Deri Organize Sanayi Bölgesi 2. Yol I -5 Parsel 34956 Tuzla/ İstanbul 0216 428 65 80 0216 327 51 64 E-mail makelsan@makelsan.com.tr İzmir Office : Halkapınar Mah. 1348 Sok. 2AE Keremoğlu İş Merkezi Yenişehir – İzmir...
  • Page 58 TRANSFORMER LEVELUPS T3 SERIES 160 - 200 KVA CONTACT INFIRMATION www.makelsan.com.tr Headquarter: İstanbul Deri Organize Sanayi Bölgesi 2. Yol I -5 Parsel 34956 Tuzla/ İstanbul 0216 428 65 80 0216 327 51 64 E-mail makelsan@makelsan.com.tr İzmir Office : Halkapınar Mah. 1348 Sok. 2AE Keremoğlu İş Merkezi Yenişehir – İzmir...

Table of Contents