LELY Splendimo 320 M Operator's Manual
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LELY Splendimo 320 M Operator's Manual

LELY Splendimo 320 M Operator's Manual

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Lely Splendimo
320 M
M-H026.1004EN
Operator Manual

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  • Page 1 Lely Splendimo 320 M M-H026.1004EN Operator Manual...
  • Page 2 Please consult your local Lely service provider if you do not understand the information in this manual, or if you need additional information. All information in this manual has been compiled with care. Lely shall not be liable for errors or faults in this manual. The recommendations are meant to...
  • Page 3 All instructions, pictures and specifications in this manual are based on the latest information that was available at the time of publication. Your Lely Splendimo may comprise improvements, features or options that are not covered in this manual.

  • Page 5: Table Of Contents

    Swath Wheel Kit........................1-4 Safety..............................2-1 Signal Words..........................2-1 Safety Instructions........................2-1 Explanation of the Safety Decals on the Lely Splendimo 320 M..........2-2 Position of the Safety Decals on the Lely Splendimo 320 M............2-3 Operation.............................3-1 Connect the Splendimo to the Tractor..................3-1 Disconnect the Splendimo from the Tractor................3-3 Move the Splendimo to the Transport Position................3-5...
  • Page 6 Remove and Install a Mower Disc..................5-12 5.3.3 Remove and Install a Mower Disc on a Drive Element............5-13 5.3.4 Disassemble the Cutter Bar....................5-14 5.3.5 Assemble the Cutter Bar......................5-16 Diagrams and Tables.........................6-1 Bolt and Nut Torque Table.......................6-1 Troubleshooting..........................7-1 Specifications.............................8-1 Splendimo 320 M Specifications....................8-1 Table of Contents...

  • Page 7: Introduction

    The Lely Splendimo 320 M is a mower-to cut fodder crops. The range of operation of the Lely Splendimo 320 M is between ± 20° from the horizontal (relative to the tractor), and can be driven at speeds up to 20 km/h.

  • Page 8: Cutter Bar

    1. Headstock - 2. Operating cord - 3. Primary PTO-shaft - 4. Parking jack - 5. Hydraulic ram - 6. Secondary PTO-shaft - 7. Cutter bar - 8. Mower disc Figure 1. Overview of the Lely Splendimo 320 M Cutter Bar The cutter bar contains the mower units.

  • Page 9: Optional Extras Lely Splendimo 320 M

    Splendimo weight to the tractor. It can be adjusted by regulating the pressure of the hydropneumatic spring system. Optional Extras Lely Splendimo 320 M 1.4.1 Wear Plates Wear plates can be installed on the bottom of the skids to reduce wear of the skids.

  • Page 10: Swath Wheel Kit

    Figure 4. Crop Divider 1.4.5 Swath Wheel Kit A swath wheel kit limits the width of the swath. Figure 5. Swath Wheel Kit Figure 6. Double Swath Wheel Kit Introduction...

  • Page 11: Safety

    SAFETY This chapter contains safety instructions you must obey when you use or do maintenance on your Lely Splendimo. It also explains the safety decals on the Lely Splendimo. Signal Words Note the use of the signal words DANGER, WARNING and CAUTION. The...

  • Page 12: Explanation Of The Safety Decals On The Lely Splendimo 320 M

    • Clean or replace the safety decals regularly so that they can be read at all times. Explanation of the Safety Decals on the Lely Splendimo 320 M Read the operator's manual carefully before you operate the Splendimo Keep a safe distance from the Splendimo when the tractor engine is on.

  • Page 13: Position Of The Safety Decals On The Lely Splendimo 320 M

    Never operate the Splendimo at a PTO speed of more than 540 rpm Position of the Safety Decals on the Lely Splendimo 320 M Figure 7. Position of the Safety Decals on the Lely Splendimo 320 M Safety...
  • Page 14 Safety...

  • Page 15: Operation

    OPERATION Connect the Splendimo to the Tractor Adjust the 3-point hitch on the tractor until the arms are at the same height. Choose between connection position 1 or connection position 2 (fig. 8, page 3-2). Connection position 1 is recommended. A correct connection position is when the first mower disc is not in the Note: tyre track of the tractor.
  • Page 16 1. Connection position 1 - 2. Connection position 2 Figure 8. Connection Points Operation...

  • Page 17: Disconnect The Splendimo From The Tractor

    Disconnect the Splendimo from the Tractor Always position the tractor on solid ground before you disconnect the WARNING Splendimo from the tractor. Make sure there are no persons near the Splendimo when you disconnect WARNING it from the tractor. Set the hydraulic valve in the tractor to the floating position. Pull the operating cord to engage the locking hook on the hydraulic ram.
  • Page 18 Figure 9. Parking Position Operation...

  • Page 19: Move The Splendimo To The Transport Position

    Move the Splendimo to the Transport Position Make sure there are no persons in the area when you move the Splendimo WARNING to the transport position. Make sure the front axle weight of the tractor is sufficient (use front weights if CAUTION necessary) and that you do not exceed the rear axle weight when the Splendimo is in the transport position.

  • Page 20: Move The Splendimo From The Transport Position To The Working Position

    Move the Splendimo from the Transport Position to the Working Position Make sure there are no persons in the area when you move the Splendimo WARNING to the headland position. Make sure the PTO shaft does not turn when the Splendimo is in the WARNING transport position.

  • Page 21: Start Mowing

    Start Mowing Make sure no persons are near the Splendimo when you engage the PTO. WARNING Make sure no persons are within a 25 meter radius of the Splendimo WARNING during operation. Do not exceed the maximum PTO speed as shown on the Splendimo. CAUTION Always switch off the tractor engine before you leave the tractor cab.

  • Page 22: Stop Mowing

    Figure 13. Engaged Safety Guard Stop Mowing Always switch off the tractor engine before you leave the tractor cab. WARNING Stop the tractor. Lift the Splendimo to the headland position. Disengage the PTO. Wait for all moving parts of the Splendimo to stop. WARNING Switch off the tractor engine.

  • Page 23: Test And Adjustment

    TEST AND ADJUSTMENT Adjust the Mowing Height Operate the tractor's top link to adjust the mowing height. Figure 14. Mowing Height Test and Adjustment...

  • Page 24: Adjust The Ground Pressure

    Adjust the Ground Pressure Stop the tractor engine. Wait until all moving parts have stopped before you do adjustments to WARNING the Splendimo. Turn the ball valve counterclockwise to release the pressure from the hydraulic system (fig. 15, page 4-2). Operate the hydraulic system until the pressure gauge shows the correct pressure.

  • Page 25: Maintenance

    MAINTENANCE Scheduled Maintenance 5.1.1 Maintenance After Operation • Clean the Splendimo (page 5-3). • Make sure the knife pins are tight. • Make sure the mower discs are torque-tight. • Grease the Splendimo with an anti-corrosion agent. 5.1.2 Maintenance After the First 30 Working Hours After the Splendimo is used for the first time, or if a new gearbox or drive element is installed: •...

  • Page 26: Maintenance After Prolonged Storage

    • Examine the Splendimo for damage and defects. Repair or replace damaged parts. • Examine the hydraulic system for leaks and damaged parts. Repair or replace damaged parts. • Examine the gearboxes for leaks. • Make sure all bolts and nuts are torque-tight. Bolt and Nut Torque Table (page 6-1).

  • Page 27: Preventive Maintenance

    Preventive Maintenance 5.2.1 Clean the Splendimo Make sure the Splendimo is in the parking position. Lift the safety guard and lock it with the hook. Use a water jet to thoroughly clean the Splendimo. Carefully engage the PTO at the lowest possible engine speed for a short time to remove any water from the cutter bar.

  • Page 28: Grease The Pto Shaft

    5.2.3 Grease the PTO shaft • Requirements: • Grease pump • Biodegradable grease (Total Biomultis SEP2 or equivalent) Use the grease pump to grease the PTO shaft. Grease the profiled tubes of the PTO shaft. Figure 17. Grease Points PTO Shaft Maintenance...

  • Page 29: Replace The Gearbox Oil

    5.2.4 Replace the Gearbox Oil • Requirements: • Collection container (minimum capacity: 3 liters) • GX85-W140 transmission oil or equivalent An incorrect quantity of oil will cause overheating and permanent damage to CAUTION the gearbox. Clean the area around the drain plug. Put the collection container underneath gearbox A.

  • Page 30: Replace The Drive Element Oil

    Replace the oil after the first 30 working hours and every 250 working hours with GX85-W140 transmission oil or equivalent. 1. Drain plug - 2. Fill plug A. Gearbox - B. Gearbox - C. Drive Element Figure 18. Replace the Gearbox Oil 5.2.5 Replace the Drive Element Oil •...

  • Page 31: Grease A Mower Element

    5.2.6 Grease a Mower Element • Requirements: • Shell Alvania WR 0 or equivalent • Loctite 243 • Torque wrench Do not use solvent for removing grease from the mower element. Solvent can CAUTION cause damage to the seals and bearings. An incorrect quantity of grease will cause overheating and damage to the CAUTION mower element.
  • Page 32 1. Split pin - 2. Castellated nut - 3. Pressure piece - 4. O-ring - 5. Mower disc 6. Fillister bolt - 7. Bearing housing - 8. Shim Figure 19. Grease a Mower Element Maintenance...

  • Page 33: Corrective Maintenance

    Pull the Lely Knive Change Tool downward to release the Splendimo clip from the lock (1). Remove the Splendimo clip (2). The tip of the Lely knive change tool can be used to remove the knife pin Note: if it is stuck.
  • Page 34 Hammer the Splendimo clip into the groove of the knife pin until the Splendimo clip is locked behind the locking cam (5). Figure 20. Remove and Install a Mower Knife 5-10 Maintenance...
  • Page 35 Figure 21. Lely Knive Change Tool Maintenance 5-11...

  • Page 36: Remove And Install A Mower Disc

    5.3.2 Remove and Install a Mower Disc Remove the split pin (1) from the castellated nut (2) on top of the mower disc (5). Remove the castellated nut (2). Remove the pressure piece (3). Make sure the O-ring (4) stays inside the pressure piece. Remove the mower disc (5).

  • Page 37: Remove And Install A Mower Disc On A Drive Element

    5.3.3 Remove and Install a Mower Disc on a Drive Element Disconnect the secondary PTO-shaft. Remove the bolts that connect the gearbox (2) to the frame. Remove the gearbox (2) from the yoke (4). Remove the four bolts from the bottom of hat (5), then remove the hat. Remove the bolts from the mower disc (6), then remove the mower disc.

  • Page 38: Disassemble The Cutter Bar

    5.3.4 Disassemble the Cutter Bar • Requirements: • Socket spanner 46 mm • Torque wrench • 150 cm extension pipe Clean the cutter bar. Connect the Splendimo to the tractor (page 3-1). Lower the Splendimo onto a level floor. Remove the securing plate (13). Extend the Torque wrench with the 150 cm extension pipe.
  • Page 39 1.Mower knive - 2. Mower disc - 3. Pressure piece - 4. Castellated nut - 5.Hat - 6. Hat - 7. Drive shaft - 8. Centring ring - 9. Intermediate spacer - 10. Mower element - 11. Securing plug - 12. Locking ring - 13. Securing plate - 14. Washer - 15. Bolt M10 x20 - 16. M30 nut - 17. Ring - 18.

  • Page 40: Assemble The Cutter Bar

    5.3.5 Assemble the Cutter Bar • Requirements: • Socket spanner 46 mm • Torque wrench • 150 cm extension pipe • Castrol Tarp or equivalent • Molykote BR2 Plus or equivalent • Molykote P74 or equivalent Clean: • The centring rings (8) •...
  • Page 41 Install the securing plate. 1.Mower knive - 2. Mower disc - 3. Pressure piece - 4. Castellated nut - 5.Hat - 6. Hat - 7. Drive shaft - 8. Centring ring - 9. Intermediate spacer - 10. Mower element - 11. Securing plug - 12.
  • Page 42 5-18 Maintenance...

  • Page 43: Diagrams And Tables

    DIAGRAMS AND TABLES 1. Accumulator 2. Pressure gauge 3. Connecting block 4. Ball valve 5. Throttle (1-way) 6. Combined ram 6a. Single-acting component (ground pressure relief) 6b. Double-acting component (lifting and lowering) 7. Throttle Figure 28. Mechanically Controlled Hydraulic Schematic Bolt and Nut Torque Table The following table specifies the standard torque load for all quality 8.8 bolts in combination with quality 8 nuts on the Splendimo.
  • Page 44 Diagrams and Tables...

  • Page 45: Troubleshooting

    TROUBLESHOOTING The mower indents the ground. • Decrease the ground pressure (page 4-2). The mower floats during operation. • Increase the ground pressure. (page 4-2) The crop is mowed at irregular heights. • Increase the ground pressure (page 4-2). • Replace the mower knives.
  • Page 46 Troubleshooting...

  • Page 47: Specifications

    SPECIFICATIONS Splendimo 320 M Specifications Working width 3.2 m Transport width 1.45 m - 1.70m Transport height Number of discs/knives 8/16 Mowing height ± 30 mm and higher Infinitely adjustable via the top link Approximate swath width 2.60 m standard with 1 swath wheel 2.10 m with 4 swath wheels installed...
  • Page 48 Specifications...
  • Page 49 INTENTIONALLY BLANK...
  • Page 50 LELY INDUSTRIES NV Weverskade 110 NL-3147 PA Maassluis Tel +31 (0)10 - 59 96 333 Fax +31 (0)10 - 59 96 444 www.lely.com Live Life Lely...

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