Technogym SYNCHRO EXCITE 2009 Service Maintenance Manual
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Technogym SYNCHRO EXCITE 2009 Service Maintenance Manual

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Summary of Contents for Technogym SYNCHRO EXCITE 2009

  • Page 1 & ERVICE MAINTENANCE MANUAL . 5.2...
  • Page 3 The information contained in this document is subject to change without notice. Technogym does not guarantee this documentation in any way. Technogym shall not be held responsible for any errors contained in this manual and declines all liability for accidents or damages resulting from the supply, characteristics or use of this manual.

  • Page 5: Table Of Contents

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 Contents 1. GENERAL NOTICES ............................. 1.1 1.1. I ..............................1.1 NTRODUCTION 1.2. R ............................1.1 ECOMMENDATIONS 1.3. G ......................1.2 ENERAL RULES FOR REPAIR PROCEDURES 2. TECHNICAL SPECIFICATIONS ......................... 2.1 2.1.
  • Page 6 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 4.1. C .......................... 4.1 ARDIO THEATER CONNECTION 4.2. PC ..........................4.2 LINK FOR PROGRAMMING 4.3. C ..........4.3 ABLE FOR EXCHANGING CHANNEL TUNING DATA BETWEEN TWO MACHINES 4.4. M ........................4.4...
  • Page 7 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 7.3.3. 700WTV version (Wellness TV) ......................7.12 7.4. C ........................7.13 ARDIO RECEIVER DISASSEMBLY 7.5. F ........................7.15 IXED HANDGRIPS DISASSEMBLY 7.6. H ..........................7.17 AND SENSOR DISASSEMBLY 7.7. G .............................
  • Page 8 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.2.13. Resetting parameters to default values ....................9.11 9.2.14. Format P&P ............................9.12 9.2.15. SN 9.12 9.3. U 700 WTV ..................9.13 SER MENU CONFIGURATION FOR MODELS 9.3.1. Serial Number ............................9.14 9.3.2.
  • Page 9 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.6.1. Tuning TV channels ..........................9.37 9.6.2. Wellness TV adjustments ........................9.41 9.7. R 700WTV ..................9.42 ADIO MENU CONFIGURATION FOR MODELS 9.7.1. Tuning radio channels .......................... 9.42 9.8. T ........................
  • Page 10 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 Page intentionally left blank Pagina vi...

  • Page 11: General Notices

    1. GENERAL NOTICES 1.1. INTRODUCTION This document is reserved for Technogym Service technicians, and is intended to provide authorized personnel with the necessary information to correctly carry out repairs and maintenance. A thorough knowledge of the technical information contained in this manual is essential for completing the professional training of the operator.

  • Page 12: General Rules For Repair Procedures

    1. Always mark any parts or positions which may be confused with each other at the time of reassembly. 2. Use original Technogym spare parts and lubricants of the recommended brands. 3. Use special tools where specified. 4. Consult the Technical Newsletters, which may contain more up-to-date information on adjustments and maintenance than those contained in this manual.

  • Page 13: Technical Specifications

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 2. TECHNICAL SPECIFICATIONS 2.1. PRODUCT CODES The machine codes take into account all the possible variants and options available for the products. The machine code, which does not include the SN, consists of 16 alphanumeric characters arranged...

  • Page 14: Colour Options

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 Characters Description Key to values I = Italy E = International Standard Type of packaging S = Overseas International U = Overseas US / JP In case of overseas delivery, use “S” packaging type to order equipments with EUROPEAN power cord or ”U”...

  • Page 15: Product Characteristics

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 2.3. PRODUCT CHARACTERISTICS VERSION 700 - 500SP 700SP 700WTV 100-230VAC 100-230VAC Power requirement: Self-powered Self-powered 50/60 Hz 50/60 Hz Energy Consumption: 100 VA Self-powered 100 VA Self-powered 11.3 VA 11.3 VA...

  • Page 16: Mechanical Characteristics

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 2.4. MECHANICAL CHARACTERISTICS VERSION 500 – 700 - 700WTV 500SP – 700SP 752 mm – 30” Width 2042mm – 80” Length 1609mm – 63” Height 148 Kg - 326 lbs...

  • Page 17: Ambient Specifications

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 2.5. AMBIENT SPECIFICATIONS Operating from 5° to 35° C Temperature Storage from -10° to 70° C Operating from 30% to 80% non-ondensing Humidity Storage from 5% to 85% non-condensing 2.6. CONFORMITY TO REGULATIONS...

  • Page 18: Wiring Diagrams

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 2.7. WIRING DIAGRAMS 2.7.1. (ARM B MODEL OARD 2.7.1.1. Powered version (500) CSAFE DUAL BOARD READER CBQ-13 CU-132 Patch conn. ARM DISPLAY BOARD ELT-16 RECEIVER CBQ-32 KEYBOARD DISPLAY ELT-07 ELT-05...

  • Page 19: Self-Powered Version (500Sp)

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 2.7.1.2. Self-Powered version (500SP) CSAFE DUAL BOARD READER CBQ-13 CU-132 Patch conn. CBQ-32 ARM DISPLAY BOARD ELT-16 RECEIVER KEYBOARD DISPLAY ELT-07 ELT-05 Patch Patch conn. 2 conn. 1 ELT-06 ELT-04...

  • Page 20: Powered Version (700)

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 2.7.2. (ARM MODEL BOARD 2.7.2.1. Powered version (700) LEFT RIGHT RECEIVER LEVER LEVER ELT-10 ELT-10 CSAFE DUAL Patch Patch ELT-16 BOARD conn. conn. READER CBQ-13 CU-132 Patch conn. Patch HAND...

  • Page 21: Self-Powered Version (700Sp)

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 2.7.2.2. Self-Powered version (700SP) LEFT RIGHT LEVER LEVER RECEIVER ELT-10 ELT-10 DUAL CSAFE Patch Patch ELT-16 conn. conn. BOARD READER CBQ-13 CU-132 Patch conn. Patch HAND CBQ-32 ARM DISPLAY BOARD...

  • Page 22: Powered Version (700Wtv)

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 2.7.3. 700 W – D ELLNESS MODEL IGITAL 2.7.3.1. Powered version (700WTV) Antenna CONNECTORS inlet PANEL ELT-32 C-SAFE iPOD DOCKING CU167 STATION CONNECTORS BOARD CU166 CU164 tuner DIGITAL TV Patch...

  • Page 23: Wiring

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 2.8. WIRING The connectors indicated in the following pages, refer to 700 model’s LED Boards, unless otherwise indicated. The colour of the cables can be changed, refer in particular to the Pin Out.

  • Page 24: Cu Cables

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 2.8.3. CABLES CU132: TGS Cable (Patch conn. – Dual TGS reader) Dual TGS reader Patch conn. Signal Colour +12 Vdc power supply Black Green Black Black CU158: AUX signals cable (CPU board –Digital TV board)
  • Page 25 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 CU164: Audio/Video signal cable (Digital TV board – AUX input board) Digital TV board AUX input board Signal Colour GND video Black Signal video Black GND audio L Black Signal audio L...

  • Page 26: Elt Cables

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 CU169: Display power supply cable (CPU board – Digital TV board – Patch conn.) CPU board Digital TV board Signal Colour Patch connn. CN20 Yellow/Green GND 12Vdc Black GND 5Vdc...
  • Page 27 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 ELT-01: Alternator cable (Brake board – Alternator – Battery – Inlet for battery charging) Brake board Battery charging Signal Colour Alternator Battery inlet V+ voltage from Faston alternator V- voltage from...
  • Page 28 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 ELT-05: Power supply cable between upper and lower assemblies (Patch connector 1 - Display Board) Patch Display Board Signal Colour Connector 1 White - sensing +5 Vdc digital Green +12 Vdc...
  • Page 29 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 ELT-09: Handlebar sensor cable (Connector board - Patch connector 5) Connector board Signal Colour Patch connector 5 Braid Sensor signal reference White Left sensor signal Black Braid Sensor signal reference...
  • Page 30 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 ELT-23: Handlebar sensor cable (Patch connector 5 – Sensors) Sensors Patch Signal Colour connector rh 1 rh 2 lh 1 lh 2 Braid Sensor signal reference Black down down Left sensor signal...

  • Page 31: Principles Of Operation

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 3. PRINCIPLES OF OPERATION 3.1. BLOCK DIAGRAM The machine block diagram is illustrated in the figure below: LED DISPLAY WTV DISPLAY C-SAFE iPOD DOCKING STATION CONNECTORS BOARD LEFT RIGHT C-SAFE...

  • Page 32: Led Arm Display Boards (500 And 500Sp)

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 3.1.1. LED ARM D (500 500SP) ISPLAY BOARDS The display contains only one board which comprises the CPU, an ARM microprocessor, its logic circuits and a FLASH EPROM containing the operating program for the machine moreover, acts as the interconnection hub for all the components of the display and serves as the point of connection with the brake Board.
  • Page 33 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 3.1.2. (700 700SP) ISPLAY OARDS The display contains only one board which comprises the CPU, an ARM microprocessor, its logic circuits and a FLASH EPROM containing the operating program for the machine moreover, acts as the interconnection hub for all the components of the display and serves as the point of connection with the Brake Board.

  • Page 34: Wellness Tv Display Boards -Digital Tv (700Wtv)

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 3.1.3. TV D –D TV (700WTV) ELLNESS ISPLAY BOARDS IGITAL 3.1.3.1. CPU board The board is called “Unified Board”, it is the circuit board which incorporates the CPU, its control logic, the FLASH EPROM containing the operating program of the machine.

  • Page 35: Lcd Inverter

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 3.1.3.3. LCD Inverter This device powers the LCD Display lamps. It receives DC power supplies (12 Vdc supply and 3.3 Vdc enable signal) from the CPU Board, and generates the AC voltage (380 Vac) needed to power the LCD.

  • Page 36: Csafe Board

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 3.1.4. AFE BOARD This board makes available a communication port, on 1 externally accessible connector, which can be used for interfacing compatible CSafe devices such as the CardioTheater readers. This connector is situated on the back of the display.

  • Page 37: Brake Board

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 3.1.7. RAKE BOARD There are 2 versions of the Brake Board, one which is used on the mains powered version and the other on the self-powered version. In either case, the Brake Board consists of: ...

  • Page 38: Speed Sensor

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 3.1.9. PEED SENSOR Only for 500, 700 and 700WTVversions. This consists of a magnetic induction sensor which detects the heads of the brake disk fixing screws. On the self-powered machine, the speed sensor is directly built-in on the alternator (see paragraph 3.1.11.

  • Page 39: Battery

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 3.1.12. B ATTERY Only for 500SP and 700SP versions. This is a 12 V – 4.5 AH battery which, in the self-powered version, supplies the machine whenever the alternator is unable to produce a sufficient voltage for powering the machine, and for at least 30 seconds after the user has stopped pedalling to allow data to be saved in memory.

  • Page 40: Brake Control

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 3.2. BRAKE CONTROL 3.2.1. ECHANICS The motion of the pedals imparts a rotation to the primary shaft. The primary shaft is connected to the secondary shaft and so to the brake, by means of a belt. The speed sensor (only on mains operated models) attached to the frame detects the heads of the screws which secure the disk to the flywheel, and generates a signal proportional to the speed.
  • Page 41 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 The electromagnetic field produced by the winding and the rotation of the disk will induce eddy currents in the disk itself, giving rise to a force that tends to brake its motion. This generates the exercise resistance.

  • Page 42: The Signals Involved

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 3.2.3. HE SIGNALS INVOLVED The machine uses the following control signals: • RS-485 Signal This is a digital signal exchanged between the Brake Board and the Display Board. There is no provision for monitoring its state.

  • Page 43: Accessories

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 4. ACCESSORIES 4.1. CARDIO THEATER CONNECTION The machine can be connected to the CardioTheater by means of the RJ45 connector on the CSafe board. The CardioTheater unit must be provided with a power cable having the following pin-out:...

  • Page 44: Pc Link For Programming

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 4.2. PC LINK FOR PROGRAMMING The machine can be connected to a PC for programming by means of the RJ45 connector on the CSafe board. WARNING: for the numbering of the pins, on RJ45 connector, please refer to the diagram...

  • Page 45: Cable For Exchanging Tv Channel Tuning Data Between Two Machines

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 4.3. CABLE FOR EXCHANGING TV CHANNEL TUNING DATA BETWEEN TWO MACHINES The link for transferring the TV channel tuning data from one machine to the other is effected via a special cable, which plugs into the RJ45 connectors of the CSafe boards.

  • Page 46: Monitor Plug For Csafe Port

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 4.4. MONITOR PLUG FOR CSAFE PORT When the plug code 0WC00639AA is fitted into any one of the CSafe ports on the machine, the corresponding LED should illuminate to indicate the presence of the 5 Vdc supply on the port.

  • Page 47: Wellness Tv Upgrade Kit

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 4.5. WELLNESS TV UPGRADE KIT There are upgrade kits available for converting Excite machines from the version with traditional LED Display to the Wellness TV Display version with ACTIVE TV interface and integrated digital TV decoder.
  • Page 48 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 Page intentionally left blank Pagina 4.6...

  • Page 49: Installation Instructions

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 5. INSTALLATION INSTRUCTIONS 5.1. SPECIFICATIONS AND REQUIREMENTS For correct machine installation, make sure that: 1. The machine is installed on a level surface that is free of vibrations and has sufficient carrying capacity for the combined weight of the machine and user.

  • Page 50: Installation Requirements And Specifications For Wellness Tv Machines

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 5.2. INSTALLATION REQUIREMENTS AND SPECIFICATIONS FOR WELLNESS TV MACHINES You can find below the data useful for antenna technician, in order to check if the antenna signal is suitable for Excite Wellness TV machines.

  • Page 51: Analogue Signal

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 5.2.2. ANALOGUE SIGNAL ALL STANDARD Level Higher than -50 dBm (59 dBµV) (-1 dBmV) Quality S/N (Signal to Noise ratio) Higher than +50 WARNING: If the machine is not connected to a terrestrial antenna--or if it is but the antenna signal line is interrupted by devices such as TV distribution units, modulators, etc.--the...

  • Page 52: Installation

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 5.3. INSTALLATION To correctly install the machine, proceed as follows: 1. Ensure that the specifications and requirements for installation have been met (see paragraph: 5.1. “Specifications and requirements”). 2. Position the machine as specified above, on a level surface that is free of vibrations and has sufficient carrying capacity for the combined weight of the machine and user.

  • Page 53: Troubleshooting

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 6. TROUBLESHOOTING The troubleshooting procedures are illustrated by means of flow diagrams. To facilitate interpretation of these diagrams, the following standard box shapes are used: This type of box is the START point of the troubleshooting procedure. It typically contains a description of the problem or malfunction.

  • Page 54: Troubleshooting Service Menu: Active Wellness Tv Models

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 6.1. TROUBLESHOOTING SERVICE MENU: ACTIVE WELLNESS TV MODELS The machine configuration procedure is invoked, when the machine is in standby mode, by pressing the top right hand, the bottom left hand and the bottom right hand corner in sequence, as shown in the picture below.

  • Page 55: I2C Device Test

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 Here below have been detailed all the parameters of the menu. 6.1.1. I2C D EVICE The I2C Device test checks the communication following the 32K and 256K memories. The test can have two outcomes: •...

  • Page 56: Tgs Com Test

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 6.1.4. TGS COM T The test checks the communication with the TGS reader. The test can have two outcomes: • “Test Successful”: This means that the test was completed successfully, i.e. that serial communications on the selected port are correct.

  • Page 57: Service Troubleshooting Menu: Modelli Led

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 6.2. SERVICE TROUBLESHOOTING MENU: MODELLI LED The configuration procedure is invoked when the machine is in standby mode, using a different procedure for the 500 and 700 models. • Accessing configuration of 500 models Simultaneously press the ENTER, ↑, CLEAR keys.

  • Page 58: Automatic Test

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 TROUBLESHOOTING AUTOMATIC TEST MANUAL TEST MAN.KEYBOARD I2C Devices Test TEST LED Test TGS COM Test SERIAL PORTS Low Kit COM Test TEST CSafe COM Test To scroll through the list of available functions, press the + or – effort level keys to display the next or the preceding item;...

  • Page 59: Led Test

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 6.2.1.2. LED Test The LED test checks the functioning of the display by lighting all the LEDs in the matrix. It also tests the buzzer by changing the frequency to produce a variation in the tone of the sound.

  • Page 60: The Display Fails To Illuminate

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 6.3. THE DISPLAY FAILS TO ILLUMINATE This error occurs when the power supply voltage is not reaching the upper assembly. 6.3.1. 700 M ODELS THE DISPLAY DOES NOT ILLUMINATE Does the wall outlet supply the...
  • Page 61 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 Is the AC v oltage at the Is the AC v oltage at the Replace the power input of the brake board output of the power entry entry module correct?

  • Page 62: 500Sp And 700Sp Models

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 6.3.2. 500SP 700SP M ODELS The problem may be caused by the display Board don’t receiving the speed signal THE DISPLAY DOES NOT ILLUMINATE Correct operation: after 30 seconds without...
  • Page 63 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 Is the RPM signal and the Replace the Brake DC v oltage at the input to Replace the Stator board the brake board correct? Follow the procedure step by step to correctly diagnose the problem. Take particular care with the...

  • Page 64: 700Wtvwellness Tv Models

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 6.3.3. 700WTVW ELLNESS MODELS THE DISPLAY DOES NOT ILLUMINATE Does the wall outlet supply the Plug the machine into a working electrical outlet correct v oltage? Replace the mains lead...
  • Page 65 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 Start exercising by choosing "Quick-Start" mode and press on the Touch- Replace CPU board Sensors: Is the resistance change? Do y ou hear beep sound? Replace the LCD inv erter.
  • Page 66 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 Is the v oltage at the Is the v oltage at the input Replace the power output of the power entry of the Brake board entry module module correct? correct?
  • Page 67 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check the LED D41 (green) of the display board, is correctly lit on.

  • Page 68: The Touch Screen Does Not Work / It's Not Calibrated

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 6.4. THE TOUCH SCREEN DOES NOT WORK / IT’S NOT CALIBRATED TOUCH SCREEN DOES NOT WORK / NOT CALIBRATED Check and update the HW and SW related to the Touch Screen...

  • Page 69: N O Audio Sound

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 6.5. NO AUDIO SOUND This error can be due to an incorrect machine configuration, or to problems with the audio circuit. NO AUDIO SOUND Correctly conf igure the Is the TV standard correctly "TV Standard"...

  • Page 70: N Otv Picture

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 6.6. NO TV PICTURE Check that the machine is connected to an antenna signal This error can be due to an incorrect machine configuration, or to problems with the antenna signal.
  • Page 71 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 Conf igure the Is the TV standard correctly "TV standard" conf igured? parameter Check the Antenna signal. Check the conditions of Replace the CU-198 antenna cable. cable. It is CU-198 ok?
  • Page 72 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check that the antenna cable is correctly connected to the TUNER on Digital TV board.

  • Page 73: The Radio Does Not Play

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 6.7. THE RADIO DOES NOT PLAY With the ANALOGIC signal, the radio signal can only be acquired from an aerial antenna signal. If the machine is connected to a digital source (or to a satellite antenna) it will be impossible to use the radio function.
  • Page 74 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Chech that the antenna signal matches with the minimal requested specifications detailed at paragraph: 5.2.

  • Page 75: The Ipod Does Not Work

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 6.8. THE IPOD DOES NOT WORK THE iPOD DOES NOT W ORK Check the audio connection system Enter the audio/video files Is the iPod detected by the lists. Can you see the list of all...
  • Page 76 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 Is the v oltage at the output of Replace CU167 cable the AUX board correct? Is the v oltage at the input of the Replace CU169 cable Replace the AUX board...
  • Page 77 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Switch on the machine, connect the iPod on the docking station and check that the device is correctly detected by the machine.

  • Page 78: The Equipment Is Blocked (Com)" Message On Display

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 6.9. “THE EQUIPMENT IS BLOCKED (COM)” MESSAGE ON DISPLAY This error message can be caused by loss of communication between the lower and upper assemblies. The error is displayed by a massage and stored in the “Errors Log” section.

  • Page 79: There Is No Resistance

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 6.10. THERE IS NO RESISTANCE The machine will not produce resistance if: • the display board is not receiving a speed signal; • the brake board is not generating current;...
  • Page 80 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Place the tester probes across pins 1-2 of the connector CN2 on the brake board and exercise at a speed of 60 RPM.

  • Page 81: The Resistance Is Incorrect

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 6.11. THE RESISTANCE IS INCORRECT The machine will produce an incorrect resistance if: • the mechanical components are not in perfect condition; • the speed measurement is incorrect; • the brake board is defective;...
  • Page 82 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Carry out the “Standard Setting” procedure as detailed at paragraph 9.5.5. “Standard settings”.

  • Page 83: The Speed Signal Is Incorrect

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 6.12. THE SPEED SIGNAL IS INCORRECT The speed signal is incorrect if: • The brake disk is incorrectly fixed to the flywheel; • The speed sensor is defective; • The brake board is defective.
  • Page 84 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Carry out the “Standard Setting” procedure as detailed at paragraph 9.5.5. “Standard settings”.

  • Page 85: The Machine Does Not Read The Tgs

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 6.13. THE MACHINE DOES NOT READ THE TGS The machine displays this error if the TGS reader is not working properly, or if it is not supplied by the display board.
  • Page 86 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Place the tester probes across pins 1 and 8 of connector CN1 of the TGS reader. The measured value should be +12 Vdc.

  • Page 87: There Is No Heart Rate Signal

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 6.14. THERE IS NO HEART RATE SIGNAL 6.14.1. HFU TELEMETRIC RECEIVER The machine displays this error if: 1. electromagnetic noise saturate the HR receiver which does not display any value due to a specific SW filter which cut every signal, greater than 220 bpm;...

  • Page 88: Hand Sensor

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 6.14.2. H AND SENSOR The machine displays this error if the HS interface board is not working, or if it is not supplied by the display board. For an easier and quicker diagnosis of the problem, we recommend to use the functions of Test Box Excite.
  • Page 89 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 Is the supply voltage correct at Replace cable ELT-19 Replace the display board the output of the display board? Follow the procedure step by step to correctly diagnose the problem. Take particular care with the...

  • Page 90: The Telemetric Heart Rate Signal Is Incorrect

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 6.15. THE TELEMETRIC HEART RATE SIGNAL IS INCORRECT The machine displays this error if the receiver is disturbed by sources of electromagnetic noise. THE TELEMETRIC HR SIGNAL IS INCORRECT Check the earth connection...
  • Page 91 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 Use a correctly Is the transmitter in good f unctioning transmitter working order? Is the transmitter alway s within Reposition the transmitter Replace the receiv er the 90 cm range f rom the receiv er within range Follow the procedure step by step to correctly diagnose the problem.
  • Page 92 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 where the value in the diagram indicates the medium distance for signal reception during the exercise (± 4” inches or 10 cm). Check that the cardio receiver has been assembled properly as described in the procedure: 7.4.

  • Page 93: Disassembly Of Components

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 7. DISASSEMBLY OF COMPONENTS 7.1. DISPLAY DISASSEMBLY 7.1.1. LED V 500SP ERSION 1. Turn off the machine and unplug the mains lead from the wall outlet (Only for 500). 2. Back off the 4 screws (a) using a medium Phillips screwdriver.

  • Page 94: Led Version 700 And 700Sp

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 7.1.2. LED V 700SP ERSION 1. Turn off the machine and unplug the mains lead from the wall outlet (Only for 700). 2. Back off the 4 screws (a) using a medium Phillips screwdriver.

  • Page 95: 700Wtv Version (Wellness Tv)

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 7.1.3. 700WTV VERSION ELLNESS 1. Turn off the machine and unplug the mains lead from the wall outlet 2. Back off the 4 screws (a) using a medium Phillips screwdriver.

  • Page 96: Display Boards Disassembly

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 7.2. DISPLAY BOARDS DISASSEMBLY 7.2.1. 500SP V ERSION Carry operations described paragraphs: Errore. L'origine riferimento non è stata trovata.“Errore. L'origine riferimento non è stata trovata.”. Then place the display on a work bench. It is now possible to disassemble its circuit boards: •...

  • Page 97: And 700Sp Led Version

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 7.2.2. 700SP LED V ERSION Carry operations described paragraphs: Errore. L'origine riferimento non è stata trovata.“Errore. L'origine riferimento non è stata trovata.”. Then place the display on a work bench. It is now possible to disassemble its circuit boards: •...

  • Page 98: 700Wtv Version (Wellness Tv)

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 7.2.3. 700WTV VERSION ELLNESS Carry operations described paragraphs: Errore. L'origine riferimento non è stata trovata.“Errore. L'origine riferimento non è stata trovata.”. Then place the display on a work bench. It is now possible to disassemble its circuit boards: •...
  • Page 99 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 CPU Board (B): 1. Disconnect the cables indicated in the figure, coming from TTL Board [CN3], Touch screen [CN28A], inverter LCD [CN5] and headphone jack [J3]. ATTENTION: to disconnect the cable...
  • Page 100 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 7. Back off the 10 screws (i) using a small Phillips screwdriver. 8. Remove the touch screen protection plate (l). Figure 7.2-13 9. Shift touch screen (m) on one side, paying attention to the cable which connect it to the CPU Board.
  • Page 101 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 To disassemble the Digital TV and AUX input Board: 1. Work on the rear display support. 2. Disconnect the cable coming from the Input Board antenna cable highlighted in the figure and the power supply cable.

  • Page 102: And 700 Keyboards And Touch Screen Disassembly

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 7.3. 500AND 700 KEYBOARDS AND TOUCH SCREEN DISASSEMBLY 7.3.1. 500SP MODELS Carry operations described paragraphs: Errore. L'origine riferimento non è stata trovata.“Errore. L'origine riferimento non è stata trovata.”. With the Display placed on a work bench: •...

  • Page 103: And 700Sp Led Version

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 7.3.2. 700SP LED V ERSION Carry operations described paragraphs: Errore. L'origine riferimento non è stata trovata.“Errore. L'origine riferimento non è stata trovata.”. With the Display placed on a work bench: 1.

  • Page 104: 700Wtv Version (Wellness Tv)

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 7.3.3. 700WTV VERSION ELLNESS To disassemble the Touch Screen, please refer to the Display Board disassembly procedure: 7.2.3. “700WTV version (Wellness TV)” Pagina 7.12...

  • Page 105: Cardio Receiver Disassembly

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 7.4. CARDIO RECEIVER DISASSEMBLY Turn off the machine and unplug the mains lead from the wall outlet. 1. Back off the 6 screws (a) using a medium Phillips screwdriver. Figure 7.4-1 2.
  • Page 106 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 1. Remove the adhesive tape which keep the receiver in its housing. 2. Remove the cable tie and extract the cardio receiver from the protection sponge (e). Figure 7.4-4 3. Extract the cardio receiver as shown in the figure (f) and disconnect the connector as shown in the figure (g).

  • Page 107: Fixed Handgrips Disassembly

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 7.5. FIXED HANDGRIPS DISASSEMBLY Turn off the machine and unplug the mains lead from the wall outlet. 1. Back off the 6 screws (a) with a medium Phillip screwdriver. Figure 7.5-1 2.
  • Page 108 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 1. Back off the 4 screws (e) using a 4mm hexagonal wrench. 2. Remove the lower tray bracket. Figure 7.5-4 3. Back off the 6 screws (f) with a 6mm...

  • Page 109: Hand Sensor Disassembly

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 7.6. HAND SENSOR DISASSEMBLY Only for versions : 700, 700SP and 700WTV. Turn off the machine and unplug the mains lead from the wall outlet. For each handle sensor: 1. Back off the 2 screws (a) using a small Phillips screwdriver.
  • Page 110 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 For each lever sensor: 1. Back off the 4 screws (b) using a small Phillips screwdriver. Figure 7.6-3 2. Lift up the top sensor. 3. Remove the lower sensor. 4. To disconnect the sensors, unplug the two faston and the connector (c) of the touch sensor indicated in the figure.

  • Page 111: Guards Disassembly

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 7.7. GUARDS DISASSEMBLY 7.7.1. EAR GUARD Turn off the machine and unplug the mains lead from the wall outlet. 1. Back off the screws (a), on both sides of the machine, using a 4mm hexagonal wrench.
  • Page 112 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 6. Back off the 2 screws (e), with a medium Phillips screwdriver Figure 7.7-1 7. Back off the 3 screws (f), on both side of the machine, using a medium Phillip screwdriver 8.

  • Page 113: Brake Box Cover Guard

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 7.7.2. RAKE BOX COVER GUARD 1. Back off the 3 screws (a), on both sides of the machine, using a medium Phillips screwdriver. 2. Lift up the top cover along the display column and secure it with a strap.

  • Page 114: Front Guards

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 7.7.3. RONT GUARDS Carry operations described paragraph: 7.7.2. “Brake box cover guard”. 1. Remove the guard (a) unhook the tabs in the direction indicated by the arrows. 2. Pull it out from the top.

  • Page 115: Levers Disassembly

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 7.8. LEVERS DISASSEMBLY Turn off the machine and unplug the mains lead from the wall outlet. 1. To remove the lever (a), remove the plastic plug (b) forcing outwards with a small flat Phillips screwdriver.
  • Page 116 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 7. Remove the lever (g) since the constraint shown in Figure, using a 6mm hexagonal wrench and look the opposite ring nut with a 25mm ring nut spanner and a Ratchet wrench.

  • Page 117: Brake Box Disassembly

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 7.9. BRAKE BOX DISASSEMBLY Carry operations described paragraph: 7.7.2. “Brake box cover guard”. 1. Back off the 2 screws (a), with a 4mm hexagonal wrench. Figure 7.9-1 2. Disconnect the 4 connectors highlighted in the figure at the side.

  • Page 118: Hand Sensor Board Disassembly

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 7.10. HAND SENSOR BOARD DISASSEMBLY Only for 700, 700SP and 700WTV models. Carry operations described paragraph: 7.7.2. “Brake box cover guard”. 1. Back off the 2 screws (a) that fix the Brake Box at the frame, with a 3mm hexagonal wrench.

  • Page 119: Primary Shaft And Pulley Disassembly

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 7.11. PRIMARY SHAFT AND PULLEY DISASSEMBLY Carry operations described paragraph: 7.7.1. “Rear guard”. For remove the pulley on both levers: 1. Back off the screw (a), with a 10mm hexagonal wrench, looking it on the opposite side.
  • Page 120 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 Take note about the measure X on the tighten device adjusting bolt. Figure 7.11-4 4. Loosen the nut (f) and the bolt (g), with a 17mm wrench; to loosen the tension on the belt.
  • Page 121 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 7. Use an extractor, to remove the axial support (i), as shown in the figure at the side. Figure 7.11-7 8. Back off the 4 screws (l) with a 13mm wrench, looking the nut on the opposite side.
  • Page 122 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 To reassemble the group, carry out the above steps in reverse order, taking care of the following notes. Reassembly notes: 1. Reinsert the belt on the pulley. 2. Place the 2 pillow blocks again on the shaft.
  • Page 123 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 1. Place the belt on the pinion (e), so that the belt is as much aligned as possible with the pulley. 2. Tighten a little bit the belt and rotate the pulley until the belt is routing steadily on the pinion races.

  • Page 124: Platform Lever Disassembly

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 7.12. PLATFORM LEVER DISASSEMBLY Carry operations described paragraph: 7.7. “Guards”. 1. Back off the screw (a), with a 10mm hexagonal wrench, locking it on the opposite side. Figure 7.12-1 During the reassembly insert first the bolt (1) and on the opposite side the washer (2) and the nut (3).
  • Page 125 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 3. Remove the screw (d) that is locking the bar (e) with a medium extractor, as shown in the figure at the side. Figure 7.12-4 Carry operations described paragraph: 7.7.3. “Front guard”.
  • Page 126 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 6. Back off the 4 nut (h) with a 10mm socket wrench. 7. Remove the footboard. Figure 7.12-7 8. Back off the 4 screws (i) with a 4mm hexagonal wrench.
  • Page 127 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 10. Remove the pin (l) indicate in the figure (A) with a 6mm hexagonal wrench and lock the ring nut on the opposite side with a 27mm ring nut spanner, as highlight in figure (B).
  • Page 128 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 12. Back off the pin (n) with a 6mm hexagonal wrench, locking the ring nut on the opposite side using a 25mm ring nut spanner. 13. Remove the central lever (o1) and/or (o2).

  • Page 129: Brake Winding Disassembly

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 7.13. BRAKE WINDING DISASSEMBLY Carry operations described paragraph: 7.7.1. “Rear guard”. 1. Disconnect the 2 fast-on highlighted in the figure. Figura 7.13-1 2. Back off the screw (a) with a 4mm hexagonal wrench, on both sides.

  • Page 130: Flywheel And Betl Tensioner Disassembly

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 7.14. FLYWHEEL AND BETL TENSIONER DISASSEMBLY 7.14.1. P (500, 700 700WTV) OWERED MODELS Carry operations described paragraph: 7.7.1. “Rear guard”. 1. Loosen the transmission belt, with a 17mm wrench, as highlighted in the figure.
  • Page 131 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 6. Unthread the pillow blocks belt tensioners (b). 7. Replace the tensioner belt (d) if necessary. Figura 7.14-4 8. Back off the 6 screws (e) with a 4mm hexagonal wrench.

  • Page 132: Self-Powered Models (500Sp And 700Sp)

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 7.14.2. S (500SP 700SP) POWERED MODELS In order to bring the flywheel group on a workbench, carry out the operations described in paragraph: 7.14.1. “Powered models (500, 700 and 700WTV), disconnecting the 3 fast-on highlight in the figure.
  • Page 133 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 Figura 7.14-8 1. Back off the 2 screws (c) with two 5mm hexagonal wrenches, one opposite to the other. 2. Remove the stator group (d) and the belt tensioner support (e) on the opposite side.
  • Page 134 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 3. Back off the 3 screws (f) with a 4mm hexagonal wrench and the relative flat spring (g). 4. Remove and/or replace the stator (h) if necessary. ATTENTION: The screws (f), should be tightened using a torque wrench setting of 22 Nm.

  • Page 135: Speed Sensor Disassembly

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 7.15. SPEED SENSOR DISASSEMBLY Only for powered version (500, 700 e 700WTV). Carry operations described paragraph: 7.7.1. “Rear guard”. 1. Back off the 2 screws (a) with a medium Phillips screwdriver.

  • Page 136: Battery Disassembly

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 7.16. BATTERY DISASSEMBLY Only for self-powered version (500SP and 700SP). Carry operations described paragraphs: 7.7.2. “Front guards” and 7.7.3. . 1. Disconnect the 2 fast-on highlighted in the figure 2. Remove the battery.

  • Page 137: Footboards, Power Entry Module And Wheels Disassembly

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 7.17. FOOTBOARDS, POWER ENTRY MODULE AND WHEELS DISASSEMBLY Front Footboard: Carry operations described paragraph: 7.7.3. “Front guards”. 1. Turn the machine on one side. 2. Back off the 6 screws (a) on the front...
  • Page 138 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 Power entry module (only powered models): 1. Back off the 2 screws (a), with a 4mm hexagonal wrench. 2. Back off the 2 screws (b) with a small Phillips screwdriver, for remove the cover.
  • Page 139 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 Page intentionally left blank Page 7.47...

  • Page 141: Adjustment

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 8. ADJUSTMENT 8.1. BELT TENSION 1. Back off the nut (a) with a 17mm wrench. 2. Adjust the tension acting on the screw (b) with a 17mm wrench, as indicated by arrows in figure.

  • Page 142: Speed Sensor Positioning

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 8.2. SPEED SENSOR POSITIONING Only for powered version (500, 700 e 700WTV). 1. Loosen the 2 screws (a) and move the speed sensor support (b) laterally, as indicated by arrows.

  • Page 143: Brake Winding Positioning

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 8.3. BRAKE WINDING POSITIONING Carry operations described paragraph: 7.7.1. “Rear guard”. 1. Loosen the 2 screws (a) with a 17mm wrench. 2. Move the brake winding plate support (b), horizontally as indicated by arrows, so that the copper disk is centred on the brake winding, using a 1mm thickness gauge.

  • Page 144: The Machine Is Not Flat

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 8.4. THE MACHINE IS NOT FLAT This problem may be due to the positioning of the machine on a not flat surface. To solve this problem it is necessary to act on foot adjustment.

  • Page 145: Machine Configuration

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9. MACHINE CONFIGURATION 9.1. USER MENU CONFIGURATION FOR 500 MODELS The machine configuration procedure is invoked, when the machine is in standby mode, by simultaneously pressing the keys ENTER, ↑, CLEAR. The following prompt appears on the...

  • Page 146: Language

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.1.1. ANGUAGE After selecting a language from the list of those available, all messages subsequently displayed by the machine will be in the chosen language. To change the selection, when the display shows the...

  • Page 147: Pause Time Xxx

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.1.4. AUSE TIME It is possible to set a maximum pause time for each exercise, ranging from 10 to 999 seconds. To change the setting, when the display shows the currently selected maximum time:...

  • Page 148: Default Weight

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.1.7. EFAULT WEIGHT It is possible to set the default weight for a generic user, ranging from 10 to 99 kilograms. To change the setting, when the display shows the currently selected default weight:...

  • Page 149: Default Distance

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.1.10. D EFAULT DISTANCE It is possible to set the default distance for an exercise session, with values ranging from 1 to 999. To change the setting, when the display shows the current value:...

  • Page 150: Modifiable Target Frequencies

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.1.13. M ODIFIABLE TARGET FREQUENCIES It is possible to enable or disable modification of the target heart rate during a constant heart rate exercise. To change the selection, when the display shows the current setting:...

  • Page 151: User Menu Configuration For 700 Models

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.2. USER MENU CONFIGURATION FOR 700 MODELS The machine configuration procedure is invoked, when the machine is in standby mode, by simultaneously pressing the keys 369, whereas on 700 Wellness TV models the keys 0369 must be pressed one after the other.

  • Page 152: Language

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.2.1. ANGUAGE After selecting a language from the list of those available, all messages subsequently displayed by the machine will be in the chosen language. To change the selection, when the display shows the...

  • Page 153: Pause Time : Xxx

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.2.4. AUSE TIME It is possible to set a maximum pause time for each exercise in seconds, with values ranging from 10 to 999. To change the setting, when the display shows the current maximum time:...

  • Page 154: Modifiable Target Heart Rate

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.2.7. NABLE KEYBOARD It is possible to disable the keyboard so that the machine can only be used with the TGS. To change the selection, when the display shows the current setting:...

  • Page 155: Edit Custom Messages

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.2.10. E DIT CUSTOM MESSAGES It is possible to modify the custom messages; press ENTER to invoke a submenu which displays the first custom message, then use the +/- effort level keys to move to the other messages. Press the ENTER key again to begin editing a message, or hold down the CLEAR key for a few seconds to return to the upper menu level.

  • Page 156: Format P&P

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.2.14. F P&P ORMAT This function formats a TGS key for Plug&Play mode operation. To select the function, when the display shows: FORMAT P&P press ENTER to confirm, or cancel by pressing the CLEAR key for a few seconds.

  • Page 157: Wtv Models

    To exit the configuration press HOME key. Pressing “HOME” in any page, all changes made up to that moment are saved; you cannot exit without saving. In case of errors the initial Technogym settings can be restored using the “DEFAULT CONFIG.” parameter.

  • Page 158: Serial Number

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 Here below have been detailed all the parameters of the menu. 9.3.1. ERIAL UMBER In the top right hand corner of the windows it is displayed the SN of the machine, loaded at the end of the production line.

  • Page 159: Enable Tgs

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.3.4. NABLE It is possible to enable or disable the use of the TGS reader. To change the selection, select the desired option among the ones in the list, directly touching on the Touch Screen.

  • Page 160: Cooldown Time

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.3.8. OOLDOWN TIME It is possible to set the cooldown time for each exercise, ranging from 5 to 180 seconds. To change the setting, when the display shows the currently selected maximum time: Press the ENTER key to change the value: The current parameter value starts to blink on the display;...

  • Page 161: Modifiable Target Heart Rate

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.3.10. M ODIFIABLE TARGET HEART RATE It is possible to enable or disable modification of the target heart rate during a constant heart rate exercise. To change the selection, select the desired option among the ones in the list, directly touching on the Touch Screen.

  • Page 162: Screen Saver Minutes

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.3.15. S CREEN SAVER MINUTES It is possible to configure the amount of time, in minutes, the machine will wait before activating the screen saver, with values ranging from 10 to 360.

  • Page 163: Radio

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.3.17. R ADIO It is possible to enable or disable the radio function on the machine. To change the selection, select the desired option among the ones in the list, directly touching on the Touch Screen.

  • Page 164: Service Menu Configuration For 500 And 700 Led Models

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.4. SERVICE MENU CONFIGURATION FOR 500 AND 700 LED MODELS The configuration procedure is invoked when the machine is in standby mode, using a different procedure for the 500 and 700 models.
  • Page 165 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 LOW KIT TECHNICAL PARAM. CONFIGURATION OPERATING DATA ERRORS LOG STANDARD SETTINGS LOW KIT MENU HIGH KIT VERSION KEY READER VERS. To scroll through the list of parameters, press the + or – effort level keys to display the next or the preceding item.

  • Page 166: Low Kit Parameter

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.4.1. OW KIT PARAMETER This function provides access to parameters used for modifying certain settings of the lower assembly. To access this menu, when the display shows: LOW KIT PARAM.

  • Page 167: Default Setting

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.4.1.3. Default Setting To load the default parameter values, scroll using the +/- effort level keys until the display shows: DEFAULT SETTING ? press ENTER to write the default values to the low kit, and return to the upper menu level by pressing CLEAR for a few seconds.

  • Page 168: Operating Data

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.4.2. PERATING DATA This function makes it possible to access the machine usage data stored in the low kit. To access this menu, when the display shows: OPERATING DATA press ENTER. This function is structured as follows:...

  • Page 169: Write To Low Kit

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.4.2.2. Write to low kit To write the values of the currently displayed parameters to the low kit, scroll using the +/- keys until the display shows: WRITE TO LOW KIT ? press ENTER to write the new data to the low kit, and return to the upper menu level by pressing CLEAR for a few seconds.

  • Page 170: Errors Log

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.4.3. RRORS LOG This function accesses the machine’s error history log. To access this menu, when the display shows: ERRORS LOG press ENTER. This function is structured as follows: READ FROM...

  • Page 171: Com.fault X

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.4.3.3. COM.Fault This is a counter that display the number of errors in serial communication between the upper and the lower kit. This counter increase each time a communication fault is detected. Scroll using the +/- keys until the display shows: COM.FAULT X...

  • Page 172: Standard Settings

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.4.4. TANDARD SETTINGS This function clears the operating data of the machine and simultaneously resets the brake board parameters to their default values. To access this menu, when the display shows:...

  • Page 173: Low Kit Fault Code

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.4.5.2. Low Kit fault code This function displays the error code that is blocking the low kit. To access this menu, when the display shows: LOW KIT FAULT CODE press ENTER, the following message appears: FAULT=XX In case of FAULT=00, the board is not in an error condition.

  • Page 174: Wtv Models

    To exit the configuration press HOME key. Pressing “HOME” in any page, all changes made up to that moment are saved; you cannot exit without saving. In case of errors the initial Technogym settings can be restored using the “STANDARD SETTINGS.” parameter.

  • Page 175: Low Kit Parameter

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 Here below have been detailed all the parameters of the menu. 9.5.1. OW KIT PARAMETER This function provides access to parameters used for modifying certain settings of the lower assembly. To access this menu, when the display shows:...

  • Page 176: Table Of Configuration Parameters

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.5.1.4. Table of configuration parameters To correctly display the parameter values, you need to load them from the low kit, using the “Read from low kit” function. To change the setting, press the CHANGE key and insert the value using the numeric keyboard.

  • Page 177: Operating Data

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.5.2. PERATING DATA This function makes it possible to access the machine usage data stored in the low kit. In addition to the machine usage data, this function also includes the 2 sub-functions described below: 9.5.2.1.

  • Page 178: Com.fault

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.5.3.3. COM.Fault This is a counter that display the number of errors in serial communication between the upper and the lower kit. This counter increase each time a communication fault is detected.

  • Page 179: Sw Version Devices

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.5.4. VERSION DEVICES This function allows to display: • the low kit SW version (H:x L:x B:x); • the display SW version; • the key reader SW version; • the Digital TV board SW version;...

  • Page 180: Tv Standard

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.5.6. TV S TANDARD This function allows to display/configure the TV Standard on the machine. To change the selection, select the desired option among the ones in the list, directly touching on the Touch Screen.

  • Page 181: Tv Menu Configuration For 700Wtv Models

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.6. TV MENU CONFIGURATION FOR 700WTV MODELS 9.6.1. UNING CHANNELS The machine configuration procedure is invoked, when the machine is in standby mode, by pressing the top right hand, the bottom left hand and the bottom right hand corner in sequence, as shown in the picture below.
  • Page 182 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 Press “YES” to save the changes permanently or “NO” to continue. It is possible to search TV channels on the digital or on the analogue band, by pressing on the proper buttons: The default TV standard is the one set at paragraph :9.5.6.
  • Page 183 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 A. To tune and memorise Digital TV channels, proceed as follow 1. Press DIGITAL SEARCH. In this phase, a temporary list of TV channels found, will be stored and visualized in column 1.
  • Page 184 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 B. To tune and memorise Analogue TV channels, proceed as follow 1. Press ANALOGUE SEARCH. In this phase, a temporary list of TV channels found, will be stored and visualized in column 1.

  • Page 185: Wellness Tv Adjustments

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.6.2. ELLNESS ADJUSTMENTS The keys in the figure at left can perform certain adjustments on the Wellness TV. In particular, it is possible to:  Increase or reduce the brightness of the LCD.

  • Page 186: Radio Menu Configuration For 700Wtvmodels

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.7. RADIO MENU CONFIGURATION FOR 700WTVMODELS 9.7.1. UNING RADIO CHANNELS The machine configuration procedure is invoked, when the machine is in standby mode, by pressing the top right hand, the bottom left hand and the bottom right hand corner in sequence, as shown in the picture below.
  • Page 187 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 Press “YES” to save the changes permanently or “NO” to continue. Page 9.43...
  • Page 188 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 To tune and memorise radio channels, proceed as follow: It is now possible only the tuning of the digital band and not more the analogue one. 1. Press AUTOMATIC SEARCH. In this phase, a temporary list of TV channels found, will be stored and visualized in column 1.

  • Page 189: Transferring The Tuning Data

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.8. TRANSFERRING THE TUNING DATA The TV and radio channel tuning data can be transferred from one machine to the other in 2 ways: • using a TGS key; • connecting two machines using a CSafe connection (recommended mode).

  • Page 190: Connecting Two Machines Using A Csafe Connection (Method Recommended)

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.8.2. ONNECTING TWO MACHINES USING A AFE CONNECTION ETHOD RECOMMENDED Disable the TGS reader (if present on the machine) through the proper function in the User Menu: 9.3.4. “Enable TGS” before to carry out the following procedure.

  • Page 191: Touch Screen Calibration

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 9.9. TOUCH SCREEN CALIBRATION The machine configuration procedure is invoked, when the machine is in standby mode, by pressing the top right hand, the bottom left hand and the bottom right hand corner in sequence, as shown in the picture below.
  • Page 192 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 At this point the following screenshot appears on the display: Pagina 9.48...
  • Page 193 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 Tap the centre of the + which appears on the screen, using an object that is pointed but not sharp. The procedure must be repeated three times, with the + appearing in three different positions.
  • Page 194 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 Page intentionally left blank Pagina 9.50...

  • Page 195: Functional Test Md Models

     electrical testing of each device manufactured, according to the provisions of the aforementioned standards;  training of technical staff who perform technical service;  use of checked and tested original Technogym® spare parts for all service operations. 10.1. ELECTRICAL SAFETY TEST Based on the risk analysis carried out by the After Sale department regarding installation and technical service, it is still necessary to use a tester to perform a safety test on the grounding ring.
  • Page 196 SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 First of all, check the resistance on the tester probes is approximately 0Ω. Pagina 10.2...

  • Page 197: Mechanical Safety Tests

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 10.2. MECHANICAL SAFETY TESTS 10.2.1. HECKING THE ASSEMBLY OF THE TRANSMISSION AND LEVERS SYSTEMS Check the correct assembly of the: levers, footboards and brake components. In particular, make sure that: ...

  • Page 198: List Of Critical Spare Parts

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 10.4. LIST OF CRITICAL SPARE PARTS Technogym medical devices are identified by “Serial N” plates that allow them to be tracked throughout the useful life-span of the device. Just as for products, there is also a list of so-called “critical”...

  • Page 199: Scheduled Maintenance

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 11. SCHEDULED MAINTENANCE To keep the machine in perfect working order and forestall possible problems it is necessary to carry out the scheduled maintenance operations described below. The maintenance operations can essentially be classified according to the frequency with which they need to be performed: •...

  • Page 200: Monthly Maintenance Operations

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 11.2. MONTHLY MAINTENANCE OPERATIONS ATTENTION: These operations can be carried out by the machine owner and do not require any special skills. The monthly maintenance operations consist of simple checks on the machine’s operation and state of wear, to ensure its safe and correct functioning.

  • Page 201: Twice-Yearly Maintenance Operations

    These operations can only be carried out by a qualified technician specifically trained by Technogym and authorized to carry out machine installation and adjustments, as well as special maintenance operations or repairs which require special knowledge of the machine, its operation, safety systems and working procedures.

  • Page 202: Checking The Display

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 11.3.7. C HECKING THE DISPLAY 1. Check the operation of all the keys on the keyboard. 2. Check the operation of all the LEDs and the buzzer. 11.3.8. C HECKING THE WIRING AND CONNECTIONS 1.

  • Page 203: Appendix

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 12. APPENDIX 12.1. UPDATING THE SW To update the machine SW it is necessary to change the contents of the FLASH EPROM on the 386 or ARM board by means of an external PC connected to the CSAFE port on the machine, situated on the lower part of the display panel.

  • Page 204: Required Tools

    SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2 12.2. REQUIRED TOOLS The following tools are required for carrying out the various disassembly, adjustment and maintenance action on the machine: • Small Phillips screwdriver; • Medium Phillips screwdriver; • Big Phillips screwdriver;...
  • Page 206 TECHNOGYM S.p.A. Via G. Perticari, 20 47035 Gambettola (FC) ITALIA Tel.: +39-0547-650638 Fax: +39-0547-650150 e-mail: service@technogym.com 0SM00587AA-UK...

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