YOKOGAWA UT35A/RSP Operation Manual

YOKOGAWA UT35A/RSP Operation Manual

Digital indicating controller

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Operation
UT35A/RSP, UT32A/RSP
Guide
Digital Indicating Controller
(Non-isolated Remote InputType)
Operation Guide
(Panel Mounting Type)
Installation and Wiring
IM 05P01D31-81EN
«Standard Code Model»
2nd Edition : Mar. 2016
This operation guide describes installation, wiring, and other tasks required to make the
controller ready for operation.
For details of the each function, refer to the electronic manual. Manuals can be
downloaded or viewed at the following URL.
http://www.yokogawa.com/ns/ut/im/
Contents
1. Safety Precautions
2. Model and Suffix Codes
3. How to Install
4. Hardware Specifications
5. How to Connect Wires
6. Terminal Wiring Diagrams
Introduction
Thank you for purchasing the UT35A/RSP, UT32A/RSP Digital Indicating Controller.
This operation guide describes the basic operations and the remote input function of
the UT35A/RSP and UT32A/RSP. The guide should be provided to the end user of
this product. Be sure to read this operation guide before using the product in order to
ensure correct operation.
For details of each function, refer to the electronic manual. Before using the product,
refer to the table of Model and Suffix Codes to make sure that the delivered product
is consistent with the model and suffix codes you ordered. Also make sure that the
following items are included in the package.
• Digital Indicating Controller (the model you ordered) ..............................x1
• Set of Brackets ........................................................................................x1
• Unit Label (L4502VZ) ..............................................................................x1
• Tag Label (L4502VE) ..............................................................................x1
(Only when ordered.)
• Operation Guide (this document) ............................................................x6 (A3 size)
(Installation and Wiring, Initial Settings, Operations, and Parameters)
l Target Readers
This guide is intended for the following personnel;
• Engineers responsible for installation, wiring, and maintenance of the equipment.
• Personnel responsible for normal daily operation of the equipment.
1.
Safety Precautions
The following symbol is used on the instrument. It indicates the possibility of injury
to the user or damage to the instrument, and signifies that the user must refer to the
operation guide or user's manual for special instructions. The same symbol is used in
the operation guide and user's manual on pages that the user needs to refer to, together
with the term "WARNING" or "CAUTION."
Calls attention to actions or conditions that could cause serious
or fatal injury to the user, and indicates precautions that should be
taken to prevent such occurrences.
WARNING
Calls attention to actions or conditions that could cause injury to
the user or damage to the instrument or property and indicates pre-
cautions that should be taken to prevent such occurrences.
CAUTION
AC
AC/DC
The equipment wholly protected by double insulation or reinforced insulation.
Functional grounding terminals
(Do not use this terminal as a protective grounding terminal).
Note
Identifies important information required to operate the instrument.
■ Warning and Disclaimer
(1) YOKOGAWA makes no warranties regarding the product except those stated in
the WARRANTY that is provided separately.
(2) The product is provided on an "as is" basis. YOKOGAWA assumes no liability to
any person or entity for any loss or damage, direct or indirect, arising from the
use of the product or from any unpredictable defect of the product.
■ Safety, Protection, and Modification of the Product
(1) In order to protect the system controlled by this product and the product itself,
and to ensure safe operation, observe the safety precautions described in the
operation guide. Use of the instrument in a manner not prescribed herein may
compromise the product's functions and the protection features inherent in the
device. We assume no liability for safety, or responsibility for the product's quality,
performance or functionality should users fail to observe these instructions when
operating the product.
(2) Installation of protection and/or safety circuits with respect to a lightning
protector; protective equipment for the system controlled by the product and the
product itself; foolproof or fail-safe design of a process or line using the system
controlled by the product or the product itself; and/or the design and installation
of other protective and safety circuits are to be appropriately implemented as the
customer deems necessary.
(3) Be sure to use the spare parts approved by YOKOGAWA when replacing parts
or consumables.
(4) This product is not designed or manufactured to be used in critical applications
that directly affect or threaten human lives. Such applications include nuclear
power equipment, devices using radioactivity, railway facilities, aviation
equipment, air navigation facilities, aviation facilities, and medical equipment.
If so used, it is the user's responsibility to include in the system additional
equipment and devices that ensure personnel safety.
(5) Modification of the product is strictly prohibited.
(6) This product is intended to be handled by skilled/trained personnel for electric devices.
(7) This product is UL Recognized Component. In order to comply with UL standards,
end-products are necessary to be designed by those who have knowledge of the
requirements.
l Power Supply
Ensure that the instrument's supply voltage matches the voltage
of the power supply before turning ON the power.
WARNING
l Do Not Use in an Explosive Atmosphere
Do not operate the instrument in locations with combustible
or explosive gases or steam. Operation in such environments
constitutes an extreme safety hazard. Use of the instrument in
environments with high concentrations of corrosive gas (H
SO
, etc.) for extended periods of time may cause a failure.
X
l Do Not Remove Internal Unit
The internal unit should not be removed by anyone other than
YOKOGAWA's service personnel. There are dangerous high voltage
parts inside. Additionally, do not replace the fuse by yourself.
l Damage to the Protective Construction
Operation of the instrument in a manner not specified in the
operation guide may damage its protective construction.
This instrument is an EMC class A product. In a domestic environ-
ment this product may cause radio interference in which case the
user needs to take adequate measures.
CAUTION
2. Model and Suffix Codes
■ UT35A «Standard Code Model»
Option
Model
Suffix code
Description
code
Digital Indicating Controller (Power supply: 100-240 V
/RSP
UT35A
AC) (provided with retransmission output or 15 V DC
(Required)
loop power supply, 2 DIs, and 3 DOs)
-0
Standard type
Type 1:
-1
Basic
Position proportional type
control
-2
Heating/cooling type
0
None
Type 2:
1
2 additional DIs, 2 additional DOs
Functions
2
5 additional DIs, 5 additional DOs
0
None
1
RS-485 communication (Max.38.4 kbps, 2-wire/4-wire)
2
Ethernet communication (with serial gateway function)
Type 3: Open
networks
3
CC-Link communication (with Modbus master function)
4
PROFIBUS-DP communication (with Modbus master function)
5
DeviceNet communication (with Modbus master function)
-1
English (Default. Can be switched to other language by the setting.)
-2
German (Default. Can be switched to other language by the setting.)
Display language (*1)
-3
French (Default. Can be switched to other language by the setting.)
-4
Spanish (Default. Can be switched to other language by the setting.)
0
White (Light gray)
Case color
1
Black (Light charcoal gray)
-00
Fixed code
Always "-00" (for Standard Code Model)
/RSP
Non-isolated remote input
(Required)
/LP
24 V DC loop power supply (*2)
/HA
Heater break alarm (*3)
Option codes
/DC
Power supply 24 V AC/DC
/CT
Coating (*4)
/CV
Terminal cover
*1:
English, German, French, and Spanish are available for the guide display.
*2:
The /LP option can be specified in the combination of Type 2 code (any of "0" or "1") and
Type 3 code (any of "0" or "1".)
*3:
The /HA option can be specified only when the Type 1 code is "-0" or "-2."
*4:
When the /CT option is specified, the UT35A does not conform to the safety standards (UL
and CSA) and CE marking (Products with /CT option are not intended for EEA-market).
■ UT32A «Standard Code Model»
Option
Model
Suffix code
Description
code
Digital Indicating Controller (Power supply: 100-240
/RSP
UT32A
V AC) (provided with retransmission output or 15 V
(Required)
DC loop power supply, 2 DIs, and 3 DOs)
-0
Standard type
-1
Position proportional type
-2
Heating/cooling type
Type 1:
Dual-loop type (please see the Operation Guide IM
Basic
-D
05P08D31-01EN.)
control
-V
UT32A Digital Indicating Controller (Entry model)
-C
(please see the Operation Guide IM 05P01F31-
01EN.)
-R
0
None
Type 2:
1
RS-485 communication (Max. 38.4 kbps, 2-wire/4-wire) (*1)
Functions
2
2 additional DIs and 2 additional DOs
0
Type 3:
None
Open networks
3
CC-Link communication (with Modbus master function) (*2)
-1
English (Default. Can be switched to other language by the setting.)
-2
German (Default. Can be switched to other language by the setting.)
Display language (*3)
-3
French (Default. Can be switched to other language by the setting.)
-4
Spanish (Default. Can be switched to other language by the setting.)
0
White (Light gray)
Case color
1
Black (Light charcoal gray)
Fixed code
-00
Always "-00" (for Standard Code Model)
/RSP
Non-isolated remote input
(Required)
/LP
24 V DC loop power supply (*4)
/HA
Heater break alarm (*5)
Option codes
/DC
Power supply 24 V AC/DC
/CT
Coating (*6)
S,
2
/CV
Terminal cover
*1:
When the /LP option is specified, the RS-485 communication of the Type 2 code "1" is 2-wire system.
*2:
The type 3 code "3" can be specified only when the Type 1 code is "-0" and the Type 2 code is "0."
*3:
English, German, French, and Spanish are available for the guide display.
*4:
The /LP option can be specified in the combination of Type 1 code (any of "-0" or "-1"), Type
2 code (any of "0" or "1") and Type 3 code "0."
*5:
The /HA option can be specified in the combination of Type1 code "-0" or "-2." and Type 3 code "0."
*6:
When the /CT option is specified, the UT32A does not conform to the safety standards (UL
and CSA) and CE marking (Products with /CT option are not intended for EEA-market).
■ Accessories (sold separately)
The following is an accessory sold separately.
• LL50A Parameter Setting Software
Model
Suffix code
Description
LL50A
-00
Parameter Setting Software
• External Precision Resistor
Model
Suffix code
Description
X010
See the General Specifications (*) Resistance Module
*: Necessary to input the current signal to the voltage input terminal.
• Terminal Cover
For UT35A: Model UTAP001; For UT32A: Model UTAP002
• Manuals
Note: Manuals can be downloaded from a website. URL: http://www.yokogawa.com/ns/ut/im/
• Brackets
Part number: L4502TP (2 pcs for upper and lower sides)
3.
How to Install
■ Installation Location
The instrument should be installed in indoor locations meeting the following
conditions:
• Instrumented panel
This instrument is designed to be mounted in an instrumented panel. Mount the
instrument in a location where its terminals will not inadvertently be touched.
• Well ventilated locations
Mount the instrument in well ventilated locations to prevent the instrument's inter-
nal temperature from rising.
However, make sure that the terminal portions are not exposed to wind. Exposure
to wind may cause the temperature sensor accuracy to deteriorate. To mount mul-
tiple indicating controllers, see the external dimensions/panel cutout dimensions
which follow. If mounting other instruments adjacent to the instrument, comply with
these panel cutout dimensions to provide sufficient clearance between the instruments.
• Locations with little mechanical vibration
Install the instrument in a location subject to little mechanical vibration.
• Horizontal location
Mount the instrument horizontally and ensure that it is level, with no inclination to
the right or left.
Front panel
Keep this angle
of controller
within 30°
30°
Rear of
controller
Note
If the instrument is moved from a location with low temperature and low humidity
to a place with high temperature and high humidity, or if the temperature changes
rapidly, condensation will result. Moreover, in the case of thermocouple inputs,
measurement errors will result. To avoid such a situation, leave the instrument in the
new environment under ambient conditions for more than 1 hour prior to using it.
Do not mount the instrument in the following locations:
• Outdoors
• Locations subject to direct sunlight or close to a heater
Install the instrument in a location with stable temperatures that remain close to an
average temperature of 23°C. Do not mount it in locations subject to direct sunlight
or close to a heater. Doing so adversely affects the instrument.
• Locations with substantial amounts of oily fumes, steam, moisture, dust, or
corrosive gases
The presence of oily fumes, steam, moisture, dust, or corrosive gases adversely
affects the instrument. Do not mount the instrument in locations subject to any of
these substances.
• Areas near electromagnetic field generating sources
Do not place magnets or tools that generate magnetism near the instrument. If the
instrument is used in locations close to a strong electromagnetic field generating
source, the magnetic field may cause measurement errors.
• Locations where the display is difficult to see
The instrument uses an LCD for the display unit, and this can be difficult to see
from extremely oblique angles. Mount the instrument in a location where it can be
seen as much as possible from the front.
• Areas close to flammable articles
Absolutely do not place the instrument directly on flam-
mable surfaces. If such a circumstance is unavoidable
150 mm
and the instrument must be placed close to a flammable
item, provide a shield for it made of 1.43 mm thick plated
150 mm
steel or 1.6 mm thick unplated steel with a space of at
least 150 mm between it and the instrument on the top,
bottom, and sides.
• Areas subject to being splashed with water
Be sure to turn OFF the power supply to the controller before in-
stalling it on the panel to avoid an electric shock.
WARNING
YOKOGAWA ELECTRIC CORPORATION
Network Solutions Business Division
2-9-32, Naka-cho Musashino-shi, Tokyo 180-8750 JAPAN
YOKOGAWA CORPORATION OF AMERICA
Head office and for product sales
2 Dart Road, Newnan, Georgia 30265, USA
YOKOGAWA EUROPE B.V.
Headquarters
Euroweg 2, 3825 HD Amersfoort, THE NETHERLANDS
www.yokogawa.com/ns
All Rights Reserved, Copyright © 2015 Yokogawa Electric Corporation
IM 05P01D31-81EN page 1/12
150 mm
150 mm

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Summary of Contents for YOKOGAWA UT35A/RSP

  • Page 1 ■ Warning and Disclaimer Heater break alarm (*3) Option codes YOKOGAWA EUROPE B.V. Power supply 24 V AC/DC Headquarters (1) YOKOGAWA makes no warranties regarding the product except those stated in Coating (*4) Euroweg 2, 3825 HD Amersfoort, THE NETHERLANDS the WARRANTY that is provided separately. Terminal cover www.yokogawa.com/ns (2) The product is provided on an "as is" basis. YOKOGAWA assumes no liability to any person or entity for any loss or damage, direct or indirect, arising from the *1: English, German, French, and Spanish are available for the guide display. use of the product or from any unpredictable defect of the product. All Rights Reserved, Copyright © 2015 Yokogawa Electric Corporation IM 05P01D31-81EN page 1/12...
  • Page 2: Hardware Specifications

    ■ Mounting the Instrument Main Unit 4. Hardware Specifications ■ Relay Contact Output Specifications • Allowable wiring resistance: RTD input: Max. 150 Ω/wire (The conductor resistance between the three wires • Contact type and number of outputs: Provide an instrumented panel steel sheet of 1 to 10 mm thickness. shall be equal.) Control output: contact point 1c; 1 point After opening the mounting hole on the panel, follow the procedures below to install Wiring resistance effect: ±0.1ºC/10 Ω Heating/cooling type: contact point 1a; 2 points for both heating and cooling sides the controller: • Allowable input voltage/current: This instrument is for Measurement Category No.1. Alarm output: contact point 1a; 3 points (common is independent) 1) Insert the controller into the opening from the front of the panel so that the TC, mV and RTD input: ±10 V DC Do not use it for measurements in locations falling under Measure- • Contact rating:...
  • Page 3: How To Connect Wires

    Reinforced insulation insulation Valve position (feedback) input terminals A hazardous A hazardous Control relay (contact point c/contact point a x 2) output terminals ■ UT35A/RSP voltage circuit voltage circuit (Option code /RSP) Alarm-1 relay (contact point a) output terminals (Equipped...
  • Page 4 ■ UT35A/RSP (Continued from page 3) ■ UT32A/RSP (Option code /RSP) E4-terminal area E1-terminal area E1-Terminal Area E4-Terminal Area 301-306 501-506 (Equipped Control output Remote input PV input Retransmission output (Equipped as standard) as standard) (Suffix code: Type1=-0) Can be used for 15 V DC loop...
  • Page 5: Names And Functions Of Display Parts

    Quick Setting Function (Setting of Input and Output) · To change and set the parameter setting, press the SET/ENTER key to start the Operation setpoint blinking. The blinking state allows you to make changes (setting mode). UT35A/RSP, UT32A/RSP Use the Up/Down/Left/Right arrow keys to change the setpoint. Press the SET/EN- Guide Digital Indicating Controller The Quick setting function is a function to easily set the basic function of the control- (Non-isolated Remote Input Type) TER key to register the setting. Operation Guide (Panel Mounting Type) ler. Turn on the controller to start the Quick setting function. ■ Making Settings Using Quick Setting Function Initial Settings This function allows you to easily set the control type, input, and output, and quickly start the control action.
  • Page 6: Setting Alarm Type

    OFF at the time of FAIL. Control output: OFF or 0%, Alarm output: OFF displayed. Note 1: “Open/closed” shows status of relay contact, and “lit/unlit” shows status of EV (event) lamp. Press the SET/ENTER key. Note 2: Positive setpoint, Negative setpoint ■ Parameters to be set Setting Display of Alarm Type Stand-by Action...
  • Page 7: Performing/Canceling Auto-Tuning

    Setting Target Setpoint (SP) Switching between AUTO and MAN Operation UT35A/RSP, UT32A/RSP OFF blinks. Guide Digital Indicating Controller AUTO and MAN switching can be performed using any of the following: (1) A/M key, (Non-isolated Remote Input Type) Operation Guide (Panel Mounting Type) (2) Contact input, (3) Communication, and (4) User function key. The figure below shows a direct operation using the A/M key. Press the Up/Down arrow keys to display the required setpoint.
  • Page 8: Troubleshooting

    Switching between REM (Remote) and LCL (Local) Manipulating Control Output in Manual Mode ■ Errors at Power On The errors shown below may occur in the fault diagnosis when the power is turned on. (For details of Setpoint display and input/output action when each error occurs, see User’s Manual (IM 05P01D31-01EN). Remote and local switching can be performed using any of the following: NOTE (1) Contact input, (2) Parameter, (3) Communication, and (4) User function key. PV display Setpoint display Status indicator Parameter that displays error (Operation Error description Cause and diagnosis Remedy LCL (Local) (Operation Display) (Operation Display)
  • Page 9: Operation Parameters

    ■ PID Setting Parameter ■ SP and Alarm Setpoint Setting Parameter ■ Alarm Function Setting Parameter Operation UT35A/RSP, UT32A/RSP Menu symbol: (PID) Guide Digital Indicating Controller (Non-isolated Remote Input Type) Menu symbol: (SP) Menu symbol: (ALRM) Parameter Initial User Display Operation Guide (Panel Mounting Type)
  • Page 10: Setup Parameters

    Setup Parameters If you are using two or more groups of PID parameters, use the following table to record their setting values. -: No unit, C: Degree Celsius ■ Zone Control Parameter PV input unit -: No unit, - -: No unit, - - -: No unit, Parameter (UNIT) F: Degree Fahrenheit Hold down the PARAMETER key or PARA key and Left arrow key simultaneously for 3 Menu symbol: (ZONE) Depends on the input type. Depends Maximum value of PV seconds to move from the Operation Display or Operation Parameter Setting Display to - For temperature input - on the Parameter Initial User Display input range (RH) Name of Parameter Setting Range Set the temperature range that is input type the Setup Parameter Setting Display. symbol value setting level actually controlled. (RL<RH)
  • Page 11 ■ Input Range, SP Limiter Setting Parameter ■ CC-Link Communication Setting Parameter (UT35A: E3-terminal Area, ■ Ethernet Communication Setting Parameter (E3-terminal Area) When RTS = PV1, SP1, TSP1, PV, RSP 100 % Maximum value of RTL + 1 digit to 30000 UT32A: E1-terminal Area) of PV Menu symbol: (MPV) retransmission output -19999 to RTH - 1 digit input Menu symbol: (ETHR) (RTH) scale of RET Decimal point position: range Parameter Initial...
  • Page 12 MCU version selection (MCU) (OR2.S) Communication write OFF: Enable, ON: Disable enable/disable (COM.W) DCU version (DCU) • Authorised Representative in the EEA Front panel parameter ■ DO Setting Parameter (E1/E4-terminal Area) Yokogawa Europe BV. (Address: Euroweg 2 , 3825 HD Amersfoort, The data (▼,▲) key lock (DATA) ECU-1 version (E1-terminal area) OFF: Unlock, ON: Lock (ECU1) Netherlands) is the Authorised Representative of Yokogawa Electric Corporation Menu symbol: (DO) EASY Front panel A/M key lock for this Product in the EEA. Parameter Initial...

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