Wine Guardian TTW009 Installation, Operation And Maintenance Manual
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Wine Guardian TTW009 Installation, Operation And Maintenance Manual

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Wine Cellar Cooling Systems
Through-the-Wall
Wine Cellar Cooling Systems
Installation, Operation and Maintenance Guide
60Hz Models TTW009/TTW018
50Hz Models WG15/WG25
Manufactured by:
Syracuse, NY
www.wineguardian.com
www.airinnovations.com
Wine Guardian reserves the right, without notice, to make changes to this document at its sole discretion.
Please visit out web site for the most current version of the Wine Guardian manual and other literature.
Wine Guardian is a registered trademark (2,972,262) of Air Innovations, Inc.
Wine Guardian Through-the-Wall U.S. Pat. No. D634,760S
Edition 11-2016
© Air Innovations, 2016
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Summary of Contents for Wine Guardian TTW009

  • Page 1 Wine Guardian reserves the right, without notice, to make changes to this document at its sole discretion. Please visit out web site for the most current version of the Wine Guardian manual and other literature. Wine Guardian is a registered trademark (2,972,262) of Air Innovations, Inc.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Directory of Terms ..................4 Receiving, Inspecting and Unpacking the Wine Guardian System ....5 Review the Packing Slip to Verify: ................5 Check the unit for......................5 General Description ..................6 Wine Guardian Controls ....................7 Wine Guardian Controls ....................
  • Page 3 Electrical Plug Configuration 60Hz Models Only ............30 Installing the Thermostat and Communication Cable ........ 31 Mounting the Optional Remote Interface Controller ........31 Installation of the Optional Wine Guardian Remote Sensor ...... 33 Mounting the Remote Sensor ..................33 Joining Communication Cable ..............35 Changing Jumper Positions (Averaging readings from Remote Sensor) ...

  • Page 4: Directory Of Terms

    CSA/ETL – Canadian Standard Association/Electric Testing Laboratory CE – Certificate of European conformity Exhaust Air – The air leaving the evaporator or condenser section of the Wine Guardian unit. Evaporator (Cooling) Section / Coil – The Evaporator Section uses the cooling coil and the fan to remove heat from the air inside the wine cellar to the refrigerant, cooling the air and condensing moisture out of the air.

  • Page 5: Receiving, Inspecting And Unpacking The Wine Guardian System

    NOTE: Wine Guardian systems are factory assembled and tested prior to shipment. Wine Guardian systems are shipped individually in corrugated boxes specially designed to protect the equipment during shipment.  Before opening the container, inspect the packing crates or boxes for obvious signs of damage or mishandling.

  • Page 6: General Description

    NEC (National Electrical Code). All 50Hz Wine Guardian equipment is CE certified. Each system is factory installed with a sealed, UL-approved power cord and plug that can be mounted on either end of the cooling system. Wine Guardian products are made in the USA.

  • Page 7: Wine Guardian Controls

    (See pg. 8 for description of control boards and optional sensors). The Wine Guardian’s digital electronic controls are designed to control the operation of the compressor, condenser fan, evaporator fan, and optional humidifier. There also is pressure switch monitoring with a dry contact alarm output that will energize in the event of a pressure switch fault or a high/low temperature or humidity alarm.

  • Page 8: Wine Guardian Controls

    Wine Guardian Controls Main Control: Performs all switching functions and interfaces with inputs and outputs. It can connect to local or remote user interface, as well as remote temperature/humidity sensor. Two way communications: remote Two way communications local user interface reports settings back...

  • Page 9: Standard Specifications

     Auxiliary drain port connection at condenser end of unit All exterior framing of the Wine Guardian is powder coated, 0.063" gauge aluminum to prevent rust and corrosion. All coils are aluminum tubes with aluminum fins. The system uses an internal drain system to remove excess moisture and does not reintroduce it back into the cellar.

  • Page 10: Accessories And Optional Equipment

    The electric heat option includes an integral electric heating element, thermal overload protection device and controls. The Wine Guardian will either cool or heat the air, but it is not designed to do both at the same time. The Wine Guardian electric heat option must be specified at time of...

  • Page 11: Humidity Option

    Remote Temperature/Humidity Sensor Serving Temperature Option The factory configured serving-temperature option allows a Wine Guardian unit to control to an extended temperature range from 42° F to 64° F (5°C - 18°C). Perfect for single to multiple cabinet applications and small wine rooms in which consumption-temperature cooling is preferred.
  • Page 12 – Two directional louvers are located within the evaporator supply air dis- Directional Louvers charge opening on the Wine Guardian unit and can be accessed by removal of the wine cellar side faceplate. The louvers are designed to be manually adjusted to direct air flow from side-to- side or straight on.
  • Page 14 TTW 018...
  • Page 15 TTW009...
  • Page 16 WG25...
  • Page 17 WG15...

  • Page 18: Safety

    Safety The following is suggested before installing or maintaining the Wine Guardian System: 1) Read these instructions 2) Keep these instructions 3) Heed all warnings 4) Follow all instructions Safety Message Conventions Safety messages contained in this manual, DANGER, WARNING, and CAUTION are bold and highlighted in red for quick identification.

  • Page 19: Lockout/Tagout Procedure

    Exposure to safety hazards is limited to maintenance personnel working in and around the system. When performing maintenance, always use the Lockout/Tagout procedure, which is described in this chapter. Observe the maintenance safety guidelines in the Wine Guardian manual. IMPORTANT The equipment described in this manual uses electricity.

  • Page 20: Moving Parts Hazards

    Rotating Fan Blades are present in the Wine Guardian system. Sticking a hand into an exposed fan while under power could result in serious injury. Be sure to use the Lockout/Tagout procedure when working in this area or remove the power cord.
  • Page 21  Protect the power cord from being walked on or pinched, particularly at the outlet plug, convenience receptacles, and the point where it exits the system.  Only use attachments/accessories specified by the manufacturer.  Always operate this equipment from a 120Vac, 1 phase 60Hz power sources only. For 50Hz equipment 220/240Vac, 1 phase 50Hz power sources only.

  • Page 22: Installation

    Installation CAUTION SHARP EDGES RISK OF SERIOUS INJURY Sharp edges are present inside the Wine Guardian system. Pre-installation Test Test the system before installing it to check for non-visible shipping damage. To test the system:  Set the system on the floor or a sturdy level surface...

  • Page 23: Planning The Installation

    CAUTION RISK OF PERSONAL INJURY OR DAMAGE TO EQUIPMENT Improper installation may result in the equipment malfunctioning and a safety hazard. Read all of the installation instructions before installing the Wine Guardian unit Planning the Installation Tools required Drill/Phillips head...

  • Page 24: Performing A Pre-Installation Check

     Is the cellar built with adequate insulation and vapor barriers? Locating the System Wine Guardian systems are typically installed at the user’s eye level for ease of operation. The Through-the-Wall system discharges warm air from its condenser end so this should be considered when determining the location for the system.
  • Page 25 You must then move the red voltage switch in the opposite direction to move the internal power from the condenser side to the wine cellar side. See the steps below for relocating the power cord. Relocating the power cord 1. Remove Face Plates from both ends of unit by removing two screws at the base of each cover.
  • Page 26 5. Disconnect the black and white wires from the power control switch at the back of the bracket as shown. 6. Cut and strip the Black, White and Green wires at the end of the power cord. 7. At the evaporator side (wine room side) of the unit feed the Black, White and Green wires from the power cord up through the hole in the bottom of the bracket until...

  • Page 27: Grilles

    IMPORTANT The Installation Sleeve must be installed level within the wall opening to provide proper operation of the Wine Guardian system. Failure to do so may result in improper drainage, excessive ware, vibration and noise. CAUTION RISK OF PERSONAL INJURY OR DAMAGE TO EQUIPMENT Flange side of the sleeve must be mounted on side of wall you intend to have the WG flush mounted.

  • Page 28: Installing The Condensate Overflow

    Installing the Condensate Overflow Condensate generation is a natural by-product of air conditioning systems. The Wine Guardian cooling coils are designed with the understanding that optimal wine cellar humidity levels are between 55% RH and 60% RH. If the vapor barrier of the wine cellar is poorly constructed or excessive moisture is in the basement or surrounding areas, then the cooling coil may generate excessive amounts of moisture.

  • Page 29: Installing The Drain Line

    WARNING ELECTRICAL SHOCK HAZARD The electrical outlet and wiring installation must meet the national and local building codes. Match the electrical outlet to the plug provided on the Wine Guardian.    Provide dedicated circuit and wiring for the system....

  • Page 30: Electrical Plug Configuration 60Hz Models Only

    Plug the system into the wall outlet. Gently pull on the plug to make sure it is tight. Electrical Plug Configuration 60Hz Models Only To comply with the UL STD 484 this system contains a factory supplied LCDI (leakage current detection interrupter) power cord, which specifies that single phase portable air conditioning units contain a protection device to reduce the risk of an arc fault occurring in the power cord.

  • Page 31: Installing The Thermostat And Communication Cable

    Local Interface Controller However, sometimes multiple points of sensing and control are ideal, especially for odd shaped rooms. Wine Guardian Remote Sensors offer the ability to sense a maximum of three locations and control to their average condition. Wine Guardian also offers the option of monitoring the wine...
  • Page 32 2. Remove the back plate of the controller and mark the mounting points at the desired location. (Fig. 2) a). Mark the location of the communication cable connection as this area will require sufficient clearance for instance, a 1½” (3.8mm) hole in the wall Fig.

  • Page 33: Installation Of The Optional Wine Guardian Remote Sensor

    Installation of the Optional Wine Guardian Remote Sensor The Remote Sensor is a combination temperature and humidity sensor only. It is designed to be mounted within the wine cellar and can be used in combination with Local Interface Controller or the Remote Interface Controller and up to two additional Remote Sensors to control multiple areas within the wine cellar.
  • Page 34 4. Drill two 1/8” (3.15mm) holes and insert anchors (provided) within the mounting surface. Anchors may not be required if securing to a wall stud or racking system. (Fig. 3) Fig. 3 5. Plug in the communication cable to the back of the Remote Sensor and attach to the wall using the two screws provided in the kit.

  • Page 35: Joining Communication Cable

    Joining Communication Cable Important Wine Guardian cooling systems are supplied with 50 feet (15 meters) of 6 wire, Cat 3 twisted pair communication cable with RJ11 type connectors. Caution must be taken when connecting two lengths of communication cable (splicing) to ensure uniform wire color before and after splice.

  • Page 36: Standard Controller Functions

     Press the “Up” or “Down” arrows to adjust the humidity to the desired setpoint. NOTE: A Wine Guardian humidifier must be installed and setting six set to “2” before the controller will display and let you change percent humidity.
  • Page 37 Press the “Up” or “Down” arrow buttons to adjust to the desired set point. Factory default is zero (0). Zero (0) = No humidifier One (1) = Integral Wine Guardian mounted (internal) Two (2) = Stand-alone remote mounted humidifier Fan AUTO or ON Setting 7 ...
  • Page 38 Compressor anti-short cycling time is the amount of allowable time between compressor stop and restart. Rapid start/stop of compressors can cause premature failure. Factory default is 5 minutes. WINE GUARDIAN DOES NOT RECOMMEND SETTINGS LOWER THAN FACTORY DEFAULT. Set up remote Setting 10 ...
  • Page 39 Defrost cut in Setting 12 temperature  Press "Settings" button to advance to Setting 12.  Press the “Up” or “Down” arrow buttons to adjust to the desired setpoint  This setting will be adjustable from 25 Deg F to 40 Deg F (4 Deg C - 5 Deg C). Default will be 35 Deg F (2 Deg C).
  • Page 40 RH% Sensor Setting 16 Calibration This setting will allow the adjustment of RH% reading by +/-10%. Factory default is 13%RH. Differential Setting 17  temperature Press “Settings” button to advance to Setting adjustment  Press the “Up” or “Down” buttons to adjust to the desired setpoint.
  • Page 41 Alarm Codes High temperature Press the “Up” or “Down” arrow once to change alarm screen from alarm to normal Temperature and "flashing" Humidity indication. “Hi Temp” will remain on screen until temperature falls below the High Temperature Alarm setpoint (Setting 3). Press the “Up”...

  • Page 42: Starting-Up And Operating The Wine Guardian

    Starting-up and Operating the Wine Guardian Control Settings The control has been wired and set up in the factory for testing with default settings. It is an electronic digital thermostat for one-stage cooling. No additional adjustments should be necessary except adjusting the cellar temperature to your preference.

  • Page 43: Regulating The Wine Cellar Temperature

    AUTO. Changing the Air Flow Direction The grilles furnished with Wine Guardian are single directional, but the wine cellar airflow can be directed manually by setting the louvers behind the plastic panel to the desired direction. You must first remove the two (2) screws at the bottom of the plastic front panel to gain access to the louvers.

  • Page 44: Maintenance Schedule

    If mold is found, remove it immediately and sanitize that portion of the system. The Wine Guardian is designed for minimum maintenance. The refrigerant system is hermetically sealed and requires no maintenance. The fans are permanently lubricated and require no maintenance.

  • Page 45: High Pressure Switch Has Shut The System Down

    High Pressure Switch Has Shut the System Down Every Wine Guardian system has a manual reset high pressure switch in the refrigeration system. This switch shuts the compressor and condenser down if the head pressure in the system is too high.

  • Page 46: Troubleshooting

    Troubleshooting WARNING BEFORE PROCEEDING, READ AND UNDERSTAND THE SAFETY INFORMATION CONTAINED IN THE SAFETY SECTION OF THE WINE GUARDIAN MANUAL. IMPORTANT This section is intended as a diagnostic aid only. For detailed repair or parts replacement procedures, contact a qualified service company. Check the following table for some solutions before calling a service technician.

  • Page 47: Unit Is Operating And Blows Evaporator Air, But The Supply Air Is Not Colder Than The Return Air From The Cellar

    Unit is Operating and Blows Evaporator Air, but the Supply Air is not Colder than the Return Air from the Cellar Possible Cause Solution Check thermostat setup in the manufacture’s Thermostat not set up properly thermostat guide Compressor not operating High pressure switch open (button up) (see below) Condenser airflow is blocked...

  • Page 48: Problems Controlling Cellar Humidity

    Defective or incorrect expansion device or coils Call factory for service Humidity too low, without optional humidifier Solution Possible Cause No moisture being added to cellar Add Wine Guardian humidifier or room humidifier Humidity too low with optional humidifier – Solution Possible Cause Humidifier not operating...

  • Page 49: Problems Controlling Cellar Humidity

    Problems Controlling Cellar Humidity Humidity too high when unit is not running Solution Possible Cause System needs to run to dehumidify Lower room temperature setpoint. Seal openings around doors (gasket and sweep) Humidity too high when unit is running and cooling Solution Possible Cause Too much moisture in cellar...

  • Page 50: Manufacturer's Warranty - U.s. And Canada Only

    LIABILITY Wine Guardian liability shall be limited to the repair or replacement (at its option) of any part, which, at our sole discretion, is determined to be defective. Wine Guardian shall pay transportation costs to and from original “ship to” address for the replacement and/or return of defective equipment.

  • Page 51: Through-The-Wall Return Policy For U.s. And Canada Only

    TTW Warranty term Wine Guardian warrants, to the original buyer, its goods and all parts thereof to be free from defects in material and workmanship for a period of two (2) years from the date of invoicing assuming NORMAL USE AND SERVICE.

  • Page 52: Contact Information

    Contact Information Wine Guardian Attn: Service Department 7000 Performance Drive N. Syracuse, New York 13212 Phone Direct: +1 315 452 7400 Phone Toll Free: +1 800 825 3268 (USA & Canada)

This manual is also suitable for:

Ttw018Wg15Wg25

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