Lly & Lbz Motor - BD Diesel Performance BD-Power X-MONITOR Installation Manual

12 May 2005 1086210 GMC/Chevy Duramax X-Monitor 7
WARNING: BE SURE TO USE THE RUBBER HOSE AND NOT THE PLASTIC
TUBING WHEN MAKING THE CONNECTION TO THE CONTROL BOX.
NOTE: The module should be mounted with the boost fitting pointed down to avoid
condensation from collecting inside the module.
LLY & LBZ motor
Using a 7/16 deep socket, remove the 'T' clamps at either end of the intercooler
tube on the passenger side of the engine. Once this pipe is removed, drill a 3/8"
hole on the top of the pipe closest to the turbo. Use a file or de-burring wheel to
clean to hole. Coat the nutsert or rivnut with a moderate temperature silicon or
gasket maker. Insert the coated nutsert or rivnut into the 3/8" hole in the pipe. Insert
the Allen head screw through the install nut with the serrated end facing towards the
nutsert or rivnut. Use a wrench to hold the nut in place while tightening the Allen
screw with the provided Allen key. Continue to tighten the Allen key until the force
needed to turn it drastically increases. Reinstall the tube into place on the truck,
making sure the all the intercooler boots are clean of oil and the clamps are tight.
Insert and tighten the
Fuel Filter
rivnut.
Install the 90° quick connect swivel fitting into the small brass adapter and tighten it
before installing the assembly into the nutsert. When installing the adapter assembly
into the nutsert use a small amount of silicone sealer/gasket maker around the base
of the brass adapter being careful not to obstruct the hole in the end. When
tightening the assembly into the nutsert, do not over torque or breakage will result!
BD Engine Brake Inc.
Plant Address: Unit A10, 33733 King Rd, Abbotsford, BC, Canada V2S 7M9
U.S. Shipping Address: 88-446 Harrison St, Sumas, WA 98295 U.S. Mailing Address: P.O. Box 231, Sumas, WA 98295
Phone: 604-853-6096 Fax: 604-853-8749 Internet: www.bd-power.com