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12 May 2005
1086210 GMC/Chevy Duramax X-Monitor
1
BD X-MONITOR
2001-2006 GMC/Chevy 6.6L Duramax
I n s t a l l a t i o n
M a n u a l
Date Purchased
Purchased from
Installed by
READ THIS MANUAL COMPLETELY BEFORE INSTALLING THIS PRODUCT.
OWNER'S MANUAL - LEAVE IN GLOVE BOX
Installation Manual Part # I1086210
Printed in Canada
BD Engine Brake Inc.
Plant Address: Unit A10, 33733 King Rd, Abbotsford, BC, Canada V2S 7M9
U.S. Shipping Address: 88-446 Harrison St, Sumas, WA 98295
U.S. Mailing Address: P.O. Box 231, Sumas, WA 98295
Phone: 604-853-6096 Fax: 604-853-8749 Internet: www.bd-power.com
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Table of Contents
Related Manuals for BD Diesel Performance BD-Power X-MONITOR
Summary of Contents for BD Diesel Performance BD-Power X-MONITOR
- Page 1 12 May 2005 1086210 GMC/Chevy Duramax X-Monitor BD X-MONITOR 2001-2006 GMC/Chevy 6.6L Duramax I n s t a l l a t i o n M a n u a l Date Purchased Purchased from Installed by READ THIS MANUAL COMPLETELY BEFORE INSTALLING THIS PRODUCT. OWNER’S MANUAL - LEAVE IN GLOVE BOX Installation Manual Part # I1086210 Printed in Canada...
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Page 2: Table Of Contents
12 May 2005 1086210 GMC/Chevy Duramax X-Monitor T a b l e O f C o n t e n t s Kit Contents........................3 Welcome ........................4 Pre-Installation ......................4 Installation ........................5 Pyrometer Sending Unit (Thermocouple)............5 Thermocouple Wiring................6 Boost Pressure Sender Installation..............6 LB7 Motor ....................6 LLY &... -
Page 3: Kit Contents
12 May 2005 1086210 GMC/Chevy Duramax X-Monitor Kit Contents Universal Installation Kit 1830030 (Includes thermocouple, bushing, control module vacuum tube boost connection, 6ft of 1/8” air tubing, & fused power wire with ground wire) 1830010 Sensor Wire Kit 1820210 Control Module LLY-LBZ 1806200 Display Kit (Side) -
Page 4: Welcome
12 May 2005 1086210 GMC/Chevy Duramax X-Monitor Welcome Thank you for purchasing the BD X-Monitor. Your kit should have the items mentioned on the previous page for your installation. This manual is divided into different areas to assist you with your installation and operation of your unit. Pre-Installation If you have existing gauges installed, you may have to determine where to reposition them to accommodate the X-Monitor. -
Page 5: Installation
12 May 2005 1086210 GMC/Chevy Duramax X-Monitor Monitor can be reprogrammed to that application but an additional accessory kit may be required. The following sections will give detail on the install of each measurement available but not all will apply to your installation. Installation NOTE: The ground terminals of the vehicle’s batteries should be disconnected before performing any welding or taping onto any ECM/PCM wire. -
Page 6: Thermocouple Wiring
12 May 2005 1086210 GMC/Chevy Duramax X-Monitor Thermocouple Wiring Route the wire toward the firewall taking precaution to keep it away from hot and moving parts, and then run it through the firewall by piercing a large rubber grommet in the firewall beside the brake booster canister. Do NOT cut or splice the thermocouple lead wire as it is special wire that provides correct reading to the gauge. -
Page 7: Lly & Lbz Motor
12 May 2005 1086210 GMC/Chevy Duramax X-Monitor WARNING: BE SURE TO USE THE RUBBER HOSE AND NOT THE PLASTIC TUBING WHEN MAKING THE CONNECTION TO THE CONTROL BOX. NOTE: The module should be mounted with the boost fitting pointed down to avoid condensation from collecting inside the module. -
Page 8: Manual Transmission / Diff Temperature Sensor
12 May 2005 1086210 GMC/Chevy Duramax X-Monitor You can now route the nylon tubing from the quick connect nutsert assembly to the boost input on the X-monitor. Black Nylon hose To X Monitor Quick Connect Swivel Elbow DO NOT OVER Brass Adapter TORQUE! Use sealant here... -
Page 9: Wiring Diagram - W/Remote Temp Sensor
12 May 2005 1086210 GMC/Chevy Duramax X-Monitor Wiring Diagram - w/Remote Temp Sensor BD Engine Brake Inc. Plant Address: Unit A10, 33733 King Rd, Abbotsford, BC, Canada V2S 7M9 U.S. Shipping Address: 88-446 Harrison St, Sumas, WA 98295 U.S. Mailing Address: P.O. Box 231, Sumas, WA 98295 Phone: 604-853-6096 Fax: 604-853-8749 Internet: www.bd-power.com... -
Page 10: Exhaust Brake Pressure Sensor
12 May 2005 1086210 GMC/Chevy Duramax X-Monitor Exhaust Brake Pressure Sensor Install the supplied stainless steel line and fitting into the test port of the exhaust brake. Secure the line and attach the plastic hose. Route the hose up along the vehicle frame and into the cab then attach the hose to the interface filter and connect the wires as per the “Back Pressure”... -
Page 11: Wiring Diagram - Back Pressure
12 May 2005 1086210 GMC/Chevy Duramax X-Monitor Wiring Diagram – Back Pressure BD Engine Brake Inc. Plant Address: Unit A10, 33733 King Rd, Abbotsford, BC, Canada V2S 7M9 U.S. Shipping Address: 88-446 Harrison St, Sumas, WA 98295 U.S. Mailing Address: P.O. Box 231, Sumas, WA 98295 Phone: 604-853-6096 Fax: 604-853-8749 Internet: www.bd-power.com... -
Page 12: Engine Oil Pressure Sensor
12 May 2005 1086210 GMC/Chevy Duramax X-Monitor Engine Oil Pressure Sensor 2001-02 Duramax Remove the front skid plate from the bottom of engine and locate the oil pressure-sending unit on left side of engine block by the steering box. This sensor has only one (1) wire attached. -
Page 13: 2001-02 Duramax Oil Pressure Wiring Diagram
12 May 2005 1086210 GMC/Chevy Duramax X-Monitor 2001-02 Duramax Oil Pressure Wiring Diagram NOTE: THE GREEN WIRE FROM THE OIL PRESSURE SENSOR IS ATTACHED TO THE ‘DO NOT USE’ TERMINAL OF THE CONTROL BOX NOT ‘SENSOR’. BD Engine Brake Inc. Plant Address: Unit A10, 33733 King Rd, Abbotsford, BC, Canada V2S 7M9 U.S. -
Page 14: 2003+ Duramax
12 May 2005 1086210 GMC/Chevy Duramax X-Monitor 2003+ Duramax The engine oil pressure sensor is located just in front of the engine oil filter and housing. This sensor wires attached. Install a gray Posi-Tap onto the tan w/white tracer wire of the sensor harness then insert one end of the green wire from the oil pressure kit to the gray... -
Page 15: 2003+ Duramax Oil Pressure Wiring Diagram
12 May 2005 1086210 GMC/Chevy Duramax X-Monitor 2003+ Duramax Oil Pressure Wiring Diagram BD Engine Brake Inc. Plant Address: Unit A10, 33733 King Rd, Abbotsford, BC, Canada V2S 7M9 U.S. Shipping Address: 88-446 Harrison St, Sumas, WA 98295 U.S. Mailing Address: P.O. Box 231, Sumas, WA 98295 Phone: 604-853-6096 Fax: 604-853-8749 Internet: www.bd-power.com... -
Page 16: Auxiliary Fuel Tank Level
12 May 2005 1086210 GMC/Chevy Duramax X-Monitor Auxiliary Fuel Tank Level This wiring for the auxiliary fuel tank level is virtually similar to the remote temperature installation. Consult the literature for the sender for the correct terminal or wire for the output. Auxiliary Fuel Tank Level Wiring Diagram BD Engine Brake Inc. -
Page 17: Power And Ground
12 May 2005 1086210 GMC/Chevy Duramax X-Monitor Power and Ground Locate a switched 12-volt power source under the dash and install the Red wire to it. Install the other end to the Power connector of the control box. Install the Black ground loop to a good ground and install the other end to the Ground connector of the control box. -
Page 18: Programming And Set Up
12 May 2005 1086210 GMC/Chevy Duramax X-Monitor Programming and Set Up Press both buttons in on the X-Monitor display and turn on the ignition. You will get a screen that the first line on the display will read “SIDE OR TOP BTN?” and the bottom line reads “SIDE”. -
Page 19: Programming Chart
12 May 2005 1086210 GMC/Chevy Duramax X-Monitor Programming Chart BD Engine Brake Inc. Plant Address: Unit A10, 33733 King Rd, Abbotsford, BC, Canada V2S 7M9 U.S. Shipping Address: 88-446 Harrison St, Sumas, WA 98295 U.S. Mailing Address: P.O. Box 231, Sumas, WA 98295 Phone: 604-853-6096 Fax: 604-853-8749 Internet: www.bd-power.com... -
Page 20: Operation
12 May 2005 1086210 GMC/Chevy Duramax X-Monitor Operation Once the display has gone through the startup cycle it should end up with the following, default display. To change the settings and set alarm values there are 2 buttons on the side of the display, the bottom (MENU) button cycles through the different modes and upper... -
Page 21: X-Monitor Display Settings Flowchart
12 May 2005 1086210 GMC/Chevy Duramax X-Monitor X-Monitor Display Settings Flowchart When placed in Display Shutdown Mode, the X-Monitor counts down from 9 to shut off the display ONLY; all the functions still continue to work in the background. Press the MENU (lower) button to turn the display back on. -
Page 22: Maintenance & Troubleshooting
12 May 2005 1086210 GMC/Chevy Duramax X-Monitor The X-Monitor is calibrated to the thermocouple that is supplied with the kit and may not register accurately if an existing or different thermocouple is used. If the thermocouple was installed after the turbo, in the exhaust pipe, all temperatures will indicate lower and the maximum safe temperature is 900 degrees. -
Page 23: Limited Warranty Statement
12 May 2005 1086210 GMC/Chevy Duramax X-Monitor BD ENGINE BRAKE, Inc. LIMITED WARRANTY STATEMENT THE INSTALLATION OF THIS PRODUCT INDICATES THAT THE BUYER HAS READ AND UNDERSTANDS THIS AGREEMENT AND ACCEPTS ITS TERMS AND CONDITIONS. DISCLAIMER OF LIABILITY BD Engine Brake Inc., its successors, distributors, jobbers, and dealers (hereafter “BD”) shall in no way be responsible for the product's proper use and service.