Table of Contents
Advertisement
Quick Links
8 February 2021
BD Remote Mount Vacuum Exhaust Brake
Part Number
1037135
1037136
1037143
1037144
*1989-1993 Dodge trucks must purchase a separate throttle switch bracket (BD PN 1300535)
U.S. Shipping Address: 1124 Fir Avenue, Blaine, WA 98230
BD Universal Remote Mount Vacuum Brake (I-00102)
DOWNLOAD THE LATEST
INSTALL MANUALS AT
www.bddiesel.com
*1989-1998 Dodge Cummins 12V (Micro Switch) 4" Exhaust
1998-2002 Dodge Cummins 24V (DFIV) 4" Exhaust
1994-1997 Ford 7.3L Power Stroke 3.5" Exhaust
1994-1997 Ford 7.3L Power Stroke 4" Exhaust
Serial #
Date Purchased
Purchased from
Installed by
OWNER'S MANUAL – LEAVE IN GLOVE BOX
BD Engine Brake Inc.
Plant Address: 33541 MacLure Rd. Abbotsford, BC, Canada V2S 7W2
Phone: 604-853-6096 | Fax: 604-853-8749 | Internet: www.bddiesel.com
Application
U.S. Mailing Address: P.O. Box 231, Sumas, WA 98295
1
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for BD Diesel Performance 1037135
Summary of Contents for BD Diesel Performance 1037135
- Page 1 DOWNLOAD THE LATEST INSTALL MANUALS AT www.bddiesel.com BD Remote Mount Vacuum Exhaust Brake Part Number Application 1037135 *1989-1998 Dodge Cummins 12V (Micro Switch) 4” Exhaust 1037136 1998-2002 Dodge Cummins 24V (DFIV) 4” Exhaust 1037143 1994-1997 Ford 7.3L Power Stroke 3.5” Exhaust 1037144 1994-1997 Ford 7.3L Power Stroke 4”...
-
Page 2: Table Of Contents
8 February 2021 BD Universal Remote Mount Vacuum Brake TABLE OF CONTENTS Generic Vacuum Brake Parts ..................2 – 40/60 ..............3 TANDARD EQUIRED ARTS Welcome ........................3 Options ........................4 Additional Required Parts ..................4 Valve Assembly Installation ..................5 Control Valve Assembly .................... -
Page 3: Tandard Equired Arts - 40/60
8 February 2021 BD Universal Remote Mount Vacuum Brake – 40/60 TANDARD EQUIRED ARTS Description Part Number 1137000 or REQ’D Brake Valve 1137005 REQ’D Spool Valve 1230001 REQ’D Marmon Clamps 1100404 #2 – T HROTTLE WITCH ELECTION DFIV module 1321039 ... -
Page 4: Options
8 February 2021 BD Universal Remote Mount Vacuum Brake Options Description Part # Manual Transmission Shifter Switch Kit 1300210 / 1030900 AutoLoc Convertor Lock-up Kit 1030390 Torqloc Convertor Lock-up Kit 1030395 Brake Pressure Gauge Kit 1030050 HD Exhaust Valve Springs 1030060 Additional Required Parts To install the microswitch on 1989-1993 Dodge trucks requires a microswitch bracket... -
Page 5: Valve Assembly Installation
8 February 2021 BD Universal Remote Mount Vacuum Brake Valve Assembly Installation Inspect the vehicles exhaust system between the engine and the muffler. A straight section of pipe will have to be cut to accommodate the exhaust brake assembly - approximately 7 to 8 inches long. -
Page 6: Control Valve Assembly
8 February 2021 BD Universal Remote Mount Vacuum Brake Control Valve Assembly The control valve assembly has two hoses attached to it. Push the shorter piece onto the barbed fitting on the front cap of the vacuum cylinder on the exhaust valve assembly (see Diagram 1) and push the longer piece onto the barb fitting on the back cap (Red). -
Page 7: Throttle Switch/Dfiv Installation
8 February 2021 BD Universal Remote Mount Vacuum Brake Throttle Switch/DFIV Installation Ford Power Strokes (1994-97) DFIV Wiring Diagram CAUTION Disconnect the batteries before installation. NOTE: If the vehicle does not have Cruise Control, remove the green and blue wire from the install and discard. - Page 8 8 February 2021 BD Universal Remote Mount Vacuum Brake Run the pink, green and blue wires through a grommet on the firewall making sure all wires are secure and away from moving objects and heat sources. Go to page 11 and follow the instructions to calibrate the DFIV module.
-
Page 9: Dodge 1994-1998
8 February 2021 BD Universal Remote Mount Vacuum Brake Dodge 1994-1998 At the throttle pedal, locate the nuts on the large aluminum bracket just up from and to the left of the pedal. Remove the lower nut and loosen off the top nut. Locate the larger microswitch bracket (1300533) included in the control kit. -
Page 10: Dodge 1988-1993
8 February 2021 BD Universal Remote Mount Vacuum Brake Dodge 1988-1993 The Throttle Switch Bracket mounts behind the throttle linkage using the two bolts used for mounting the throttle linkage to the engine (Diagram 6). On all years, if throttle return spring(s) are weak, another spring may have to be installed. - Page 11 8 February 2021 BD Universal Remote Mount Vacuum Brake there is usually an existing grommet in the firewall behind the brake pedal which can be used for this. Attach the black ground wire to the “Gnd” terminal on the DFIV and attach the ring terminal to a good ground.
-
Page 12: Cruise Control Wiring 2000-2002 6-Speed Manual Only
8 February 2021 BD Universal Remote Mount Vacuum Brake CRUISE CONTROL WIRING 2000-2002 6-speed MANUAL ONLY This step is only for 2000-2002 manual transmission trucks with cruise control. All other vehicles do not need the cruise control wires connected as they use a vacuum servo for cruise control rather than an internal program in the ECM. -
Page 13: Dfiv Calibration (Only For Kits Using A Dfiv Module)
8 February 2021 BD Universal Remote Mount Vacuum Brake DFIV Calibration (Only for kits using a DFIV module) Ensure the connections of the corresponding wires to the DFIV Control Module are correct as shown in the wiring diagram. To achieve the correct setting for the activation of the exhaust brake in relation to the throttle pedal the DFIV Module must be calibrated for your vehicle. -
Page 14: Exhaust Brake Routing Diagram
8 February 2021 BD Universal Remote Mount Vacuum Brake Exhaust Brake Routing Diagram BD Engine Brake Inc. 1-800-887-5030 | https://www.bddiesel.com... -
Page 15: Optional Manual Shifter (Push-Pull Style)
8 February 2021 BD Universal Remote Mount Vacuum Brake Optional Manual Shifter (Push-Pull Style) Mount the push/pull switch on the shifter lever (Diagram 10), using the switch clamp, and secure the cable on to the lever. NOTE: Keep cable away from spots where it could get pinched during shifting. -
Page 16: Vacuum Brake Troubleshooting Guide
8 February 2021 BD Universal Remote Mount Vacuum Brake Vacuum Brake Troubleshooting Guide This guide assumes that your exhaust brake system is using a DFIV. If you system uses a microswitch for throttle activation, the operation of the spool valve is the same as with the DFIV. Always check to make sure the vehicles vacuum system is operating correctly and is free of leaks. -
Page 17: Operating Guidelines
8 February 2021 BD Universal Remote Mount Vacuum Brake Operating Guidelines Thank you for taking interest in the BD Engine Exhaust Brake. As a driver, you probably already know the need for extra braking power that your vehicle requires on the hills and long grades. - Page 18 8 February 2021 BD Universal Remote Mount Vacuum Brake The brake pressure at idle is required to be checked and adjusted at time of installed, two weeks after installed, and on a regular twice a year interval. For Ford IDI and Chevy vehicles adjust the brake pressure to 8-10lb at idle;...
Need help?
Do you have a question about the 1037135 and is the answer not in the manual?
Questions and answers