BD Diesel Performance Monitor Cool Engine Shutdown Installation Instructions Manual
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BD Diesel Performance Monitor Cool Engine Shutdown Installation Instructions Manual

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5/11/2006
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*** Please read this manual before starting installation. ***
U.S. Shipping Address: 88-446 Harrison St, Sumas, WA 98295
1081100 Cool Engine Shutdown
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Part#
An X-Monitor Xcessory for:
Dodge Cummins
Ford Powerstroke (6.0/7.3L)
GMC/Chevy Duramax
OWNER'S MANUAL - LEAVE IN GLOVE BOX
Install Manual Part # I1081100
Printed in Canada
BD Engine Brake Inc.
Plant Address: Unit A10, 33733 King Rd, Abbotsford, BC, Canada V2S 7M9
Phone: 604-853-6096 Fax: 604-853-8749 Internet: www.bd-power.com
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1081100
1994-2006
1999-2006
2001-2006
U.S. Mailing Address: P.O. Box 231, Sumas, WA 98295
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Summary of Contents for BD Diesel Performance Monitor Cool Engine Shutdown

  • Page 1 5/11/2006 1081100 Cool Engine Shutdown Page 1 1081100 Part# An X-Monitor Xcessory for: Dodge Cummins 1994-2006 Ford Powerstroke (6.0/7.3L) 1999-2006 GMC/Chevy Duramax 2001-2006 *** Please read this manual before starting installation. *** OWNER’S MANUAL - LEAVE IN GLOVE BOX Install Manual Part # I1081100 Printed in Canada BD Engine Brake Inc.

  • Page 2: Table Of Contents

    5/11/2006 1081100 Cool Engine Shutdown Page 2 T A B L E O F C O N T E N T S Welcome....................... 3 Kit Contents ....................3 Required Tools .................... 3 Accessory Options..................3 Compatibility....................4 Notes on Connectors .................. 4 What is the COOL ENGINE SHUTDOWN (CES)?........

  • Page 3: Welcome

    5/11/2006 1081100 Cool Engine Shutdown Page 3 Welcome Thank you for purchasing the Cool Engine Shutdown accessory for your BD X-Monitor. This manual is divided into different areas to assist you with your installation and operation of this unit. If there is any missing parts or if you have technical questions about this product then please phone our tech-line at (800) 887-5030.

  • Page 4: Compatibility

    5/11/2006 1081100 Cool Engine Shutdown Page 4 Compatibility If the X Monitor displays the two (2) readouts “PYRO” and “TURBO” only and is version 1.xx or 2.xx, the module and display will have to be updated so the CES will be compatible.

  • Page 5: How Does The Cool Engine Shutdown Work

    5/11/2006 1081100 Cool Engine Shutdown Page 5 then start to heat up, essentially cooking the oil which causes premature bearing failure. By allowing the turbocharger to slow down to a safe RPM, this bearing failure can be prevented. An efficient means of gauging a safe time to turn the engine off is by the exhaust temperature.

  • Page 6: Audible Alarm

    5/11/2006 1081100 Cool Engine Shutdown Page 6 shutdown the engine. This was implemented to protect the vehicle from being stolen when the engine is in cool down mode; eventually the brake pedal would have to be pressed which will shutdown the engine preventing the thief from easily driving away with the vehicle.
  • Page 7 5/11/2006 1081100 Cool Engine Shutdown Page 7 Strip one end of each CES wire and attach a male blade connector to one end of each wire (not necessary if soldering the connections). Connect the wires to the Posi-Taps and run the free ends to the CES module, keeping clear of moving or heat-generating devices.

  • Page 8: Ford Powerstroke Wiring Diagram

    5/11/2006 1081100 Cool Engine Shutdown Page 8 FORD POWERSTROKE WIRING DIAGRAM Ford Connector 1994-2004 Fords 2005+ Fords Connect the black wire to a good grounding point. Model Location OEM Wire Brake Pedal (Blue Wire) 1994-2003 7.3L Brake Pedal Switch 2003-2006 6.0L RD/GN Key (Green Wire) 1994-1997 7.3L...

  • Page 9: Dodge Cummins Wiring Diagram

    5/11/2006 1081100 Cool Engine Shutdown Page 9 DODGE CUMMINS WIRING DIAGRAM 1994-2001 Dodge Ignition Switch 2002-2005 Dodge Ignition Switch 2006 Dodge Ignition Switch Connect the black wire to a good grounding point. Model Location OEM Wire Brake Pedal (Blue Wire) 1994-2001 WT/TN L50 Brake Pedal Switch...

  • Page 10: Duramax Wiring Diagrams

    5/11/2006 1081100 Cool Engine Shutdown Page 10 DURAMAX WIRING DIAGRAMS Duramax Ignition Connector Location Legend 1. Hazard Button 2. Multi-Function Lever 3. Cruise Control Switches 4. Tilt Steering Actuator 5. Inflatable Restraint Harness 6. C201 Inline Connector Connect the black wire to a good grounding point. Model Location OEM Wire...
  • Page 11 5/11/2006 1081100 Cool Engine Shutdown Page 11 DURAMAX WIRING DIAGRAMS (cont’d)… --- 2001-2002 Duramax Ignition Connector (C201) 2003+ Duramax Trucks BD Engine Brake Inc. Plant Address: Unit A10, 33733 King Rd, Abbotsford, BC, Canada V2S 7M9 U.S. Shipping Address: 88-446 Harrison St, Sumas, WA 98295 U.S.

  • Page 12: Wastegate Solenoid Power Harness (2004½-05 Dodges Only)

    5/11/2006 1081100 Cool Engine Shutdown Page 12 Wastegate Solenoid Power Harness (2004½-05 Dodges Only) 2004½-05 Dodge trucks have a wastegate solenoid that requires power when the CES keeps the ECM alive in cool down mode. You may notice that the check engine light comes on (with codes P0480 &...

  • Page 13: Temperature Adjustments

    5/11/2006 1081100 Cool Engine Shutdown Page 13 Temperature Adjustments The shutdown temperature can be set by using a small flat-head screw driver to adjust the potentiometer that can be accessed through the hole on top of the CES module with the markings “550”, “400” and “250”. By turning the screw clockwise until the potentiometer stops the CES will shutdown at approximately 550°F;...

  • Page 14: Wire Color Glossary

    5/11/2006 1081100 Cool Engine Shutdown Page 14 insert into the “Aux Output” terminal on the CES module. With the Red wire trim any excess, strip the end and attach a blade connector. On the X Monitor module, disconnect the power lead and replace with Y-wire connected. Connect the LED’s Red wire to the Y-Wire.

  • Page 15: Questions

    5/11/2006 1081100 Cool Engine Shutdown Page 15 Questions? If you have any technical issues, problems or questions with this product, then please phone our Technical Support Hotline at (800) 887-5030, Monday to Friday, between 8:30am-5:00pm Pacific Standard Time (PST). As an alternative, you can also post a question comment e-support...

  • Page 16: Limited Warranty Statement

    5/11/2006 1081100 Cool Engine Shutdown Page 16 BD ENGINE BRAKE, INC. LIMITED WARRANTY STATEMENT THE INSTALLATION OF THIS PRODUCT INDICATES THAT THE BUYER HAS READ AND UNDERSTANDS THIS AGREEMENT AND ACCEPTS ITS TERMS AND CONDITIONS. DISCLAIMER OF LIABILITY BD Engine Brake Inc., its successors, distributors, jobbers, and dealers (hereafter “BD”) shall in no way be responsible for the product's proper use and service.

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