Dynapac ICA362 Instruction Manual
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Dynapac ICA362 Instruction Manual

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Instructions manual
Instructions manual
ICA362-4EN3.pdf
ICA362-4EN3.pdf
Driving & Maintenance
Driving & Maintenance
Vibratory roller
Vibratory roller
Cummins QSB 6.7C
Cummins QSB 6.7C
Serial number
Serial number
10000117x0A000001 -
10000117x0A000001 -
Translation of original instruction
Translation of original instruction
Reservation for changes
Reservation for changes
Printed in Sweden
Printed in Sweden
CA362
CA362
Engine
Engine
*72X21159*-
*72X21159*-

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Summary of Contents for Dynapac ICA362

  • Page 1 Instructions manual Instructions manual ICA362-4EN3.pdf ICA362-4EN3.pdf Driving & Maintenance Driving & Maintenance Vibratory roller Vibratory roller CA362 CA362 Engine Engine Cummins QSB 6.7C Cummins QSB 6.7C Serial number Serial number *72X21159*- *72X21159*- 10000117x0A000001 - 10000117x0A000001 - Translation of original instruction...

  • Page 3: Table Of Contents

    Roll Over Protective Structure (ROPS), ROPS approved cab ....12 Battery handling ..................12 Jump starting..................... 13 Technical specifications ......................15 Vibrations - Operator station ..............15 Noise level....................15 Electrical system ..................15 Dimensions, side view................16 Dimensions, top view ................17 Weights and volumes................18 2012-06-12 ICA362-4EN3.pdf...
  • Page 4 Function description of instruments and controls in the cab ..... 35 Electrical system...................... 36 Fuses ......................36 Fuses in cab....................38 Main fuses....................38 Fuses at battery master disconnect switch ..........39 Relays ....................... 39 Relays in cab..................... 40 Operation ..........................41 ICA362-4EN3.pdf 2012-06-12...
  • Page 5 Manual vibration - Switching on ..............51 Braking ........................51 Emergency braking ................... 51 Normal braking..................52 Switching off....................52 Parking ........................53 Chocking the drums .................. 53 Master switch .................... 53 Long-term parking........................55 Engine ....................... 55 2012-06-12 ICA362-4EN3.pdf...
  • Page 6 Roller prepared for transport ..............61 Operating instructions - Summary ..................63 Preventive maintenance ......................65 Acceptance and delivery inspection............65 Warranty....................65 Maintenance - Lubricants and symbols ................. 67 Maintenance symbols ................69 Maintenance - Maintenance schedule ................... 71 ICA362-4EN3.pdf 2012-06-12...
  • Page 7 - Cleaning....................84 Articulation - Lubrication................85 Steering joint - Lubrication ................ 85 Tires - Air pressure - Wheel nuts - Tightening .......... 86 Automatic Climate Control (Optional) - Inspection ........86 Strike-off blade (Optional) - Lubrication ....................87 2012-06-12 ICA362-4EN3.pdf...
  • Page 8 Rear axle differential - Oil change............101 Rear axle's planetary gears - Draining the oil ......... 102 Rear axle's planetary gears - Oil change - Oil filling ....... 103 Air conditioning (Optional) Fresh air filter - Change ................103 Maintenance - 2000h ......................105 ICA362-4EN3.pdf 2012-06-12...
  • Page 9 Drum cartridge - Oil change ..............106 Drum gearbox - Oil change ..............107 Forward/Reverse lever - Lubrication ................... 107 Steering hitch - Check................108 Automatic Climate Control (Optional) - Overhaul ....................108 Compressor - Check (Optional) .............. 109 Drying filter - Check................. 109 2012-06-12 ICA362-4EN3.pdf...
  • Page 10 ICA362-4EN3.pdf 2012-06-12...

  • Page 11: Introduction

    Introduction Introduction The machine CA362 is one of Dynapac's medium-heavy soil compaction rollers. It is available in a D (smooth drum) and PD (padfoot) version. Intended use The D-version is intended for the compaction of rockfill. The main area of application for the PD version is on cohesive material and weathered stone material.

  • Page 12: General

    Always send used filters, drain oil and fuel remnants to used filters, drain oil and fuel remnants to environmentally correct disposal. environmentally correct disposal. This manual contains instructions for periodic maintenance normally carried out by the operator. ICA362-4EN3.pdf 2012-06-12...

  • Page 13: Ce Marking And Declaration Of Conformity

    2006/42/EC and that it also complies with other directives applicable for this machine. A "Declaration of conformity" is supplied with this machine, which specifies the applicable directives and supplements, as well as the harmonized standards and other regulations that are applied. 2012-06-12 ICA362-4EN3.pdf...
  • Page 14 Introduction ICA362-4EN3.pdf 2012-06-12...

  • Page 15: Safety - General Instructions

    15. Before repairs or service: 15. Before repairs or service: - Chock the drums/wheels and under the strike-off blade. - Chock the drums/wheels and under the strike-off blade. - Lock the articulation if necessary - Lock the articulation if necessary 2012-06-12 ICA362-4EN3.pdf...
  • Page 16 Changes are only to be made after written approval has been given safety. Changes are only to be made after written approval has been given by Dynapac. by Dynapac. 18. Avoid using the roller before the hydraulic fluid has reached its normal 18.

  • Page 17: Safety - When Operating

    Always wear a seat belt. wear a seat belt. Where possible, avoid driving across slopes. Where possible, avoid driving across slopes. Drive instead straight up and down sloping Drive instead straight up and down sloping ground. ground. 2012-06-12 ICA362-4EN3.pdf...
  • Page 18 Safety - when operating ICA362-4EN3.pdf 2012-06-12...

  • Page 19: Safety (Optional)

    The strike-off blade must be retracted to the The strike-off blade must be retracted to the 1. Locking pin transport position (1) at the end of each transport position (1) at the end of each working period. working period. 2012-06-12 ICA362-4EN3.pdf...

  • Page 20: Air Conditioning

    Do not disconnect or undo the hose couplings. Fig. Cab The system must be refilled with an approved The system must be refilled with an approved refrigerant by authorized personnel when refrigerant by authorized personnel when necessary. necessary. Fig. Air conditioning ICA362-4EN3.pdf 2012-06-12...

  • Page 21: Special Instructions

    The temperature limits apply to standard versions of rollers. Rollers equipped with additional equipment, such as noise suppression, may need to be more carefully monitored in the higher temperature ranges. High pressure cleaning Do not spray directly onto electrical components. 2012-06-12 ICA362-4EN3.pdf...

  • Page 22: Fire Fighting

    These must be replaced with new ROPS structure or cabs. new ROPS structure or cabs. Battery handling When removing batteries, always disconnect the When removing batteries, always disconnect the negative cable first. negative cable first. ICA362-4EN3.pdf 2012-06-12...

  • Page 23: Jump Starting

    (4) or the lifting eye on the machine with the flat battery. Start the engine on the power providing machine. Let it run for a while. Now try to start the other machine. Disconnect the cables in the reverse order. Fig. Jump starting 2012-06-12 ICA362-4EN3.pdf...
  • Page 24 Special instructions ICA362-4EN3.pdf 2012-06-12...

  • Page 25: Technical Specifications

    Sound pressure level at the operator's ear (cab), L Sound pressure level at the operator's ear (cab), L 77 ±3 dB (A) 77 ±3 dB (A) Electrical system Machines are EMC tested in accordance with EN 13309:2000 'Construction machinery' 2012-06-12 ICA362-4EN3.pdf...

  • Page 26: Dimensions, Side View

    Height, pads (PD) Height, pads (PD) 3.94 3.94 Clearance, tractor frame (D/PD) Clearance, tractor frame (D/PD) 17.83 17.83 Clearance, drum frame (D) Clearance, drum frame (D) 15.74 15.74 Clearance, drum frame (PD) Clearance, drum frame (PD) 19.48 19.48 ICA362-4EN3.pdf 2012-06-12...

  • Page 27: Dimensions, Top View

    Overhang, right frame side Turn radius, external Turn radius, external 5400 5400 212.6 212.6 Turn radius, internal Turn radius, internal 3100 3100 Width, tractor section Width, tractor section 2130 2130 83.86 83.86 Width, drum Width, drum 2130 2130 83.86 83.86 2012-06-12 ICA362-4EN3.pdf...

  • Page 28: Weights And Volumes

    Centrifugal force, low amplitude (D/PD) Centrifugal force, low amplitude (D/PD) 146 kN 146 kN 32850 lb 32850 lb Note: The frequency is measured at high revs. The amplitude is measured as the real value and not the nominal. ICA362-4EN3.pdf 2012-06-12...

  • Page 29: General

    The tires can be optionally filled with fluid, (extra weight up to 700 kg/tire) (1,543 lbs/tire). When weight up to 700 kg/tire) (1,543 lbs/tire). When servicing, bear this extra weight in mind. servicing, bear this extra weight in mind. 2012-06-12 ICA362-4EN3.pdf...

  • Page 30: Tightening Torque

    M - thread 10.9, Oiled 10.9, Oiled 10.9, Dry 10.9, Dry 12.9, Oiled 12.9, Oiled 12.9, Dry 12.9, Dry 12,0 12,0 15,0 15,0 14,6 14,6 18,3 18,3 1010 1010 1215 1215 1580 1580 1990 1990 1900 1900 2360 2360 ICA362-4EN3.pdf 2012-06-12...

  • Page 31: Rops - Bolts

    The system described in this manual is type ACC (Automatic Climate Control), i.e. a system which maintains the set temperature in the cab provided the windows and doors are kept closed. Coolant designation: HFC-R134:A Coolant weight when full: 1600 gram (3.53 lbs) 2012-06-12 ICA362-4EN3.pdf...
  • Page 32 Technical specifications ICA362-4EN3.pdf 2012-06-12...

  • Page 33: Machine Description

    (If the machine is delivered outside the EU there are no CE markings, and on some machines the year of manufacture may not be specified.) Fig. Operator platform 1. Machine plate Please state the machine's PIN when ordering spares. 2012-06-12 ICA362-4EN3.pdf...

  • Page 34: Explanation Of 17Pin Serial Number

    The plates specify the type of engine, serial number and the engine specification. Please specify the engine serial number when ordering spares. Refer also to the engine manual. Fig. Engine 1. Type plate/EPA plate ICA362-4EN3.pdf 2012-06-12...

  • Page 35: Decals

    17. Battery master 17. Battery master 4700904835 4700904835 switch switch 6. Warning, Read 6. Warning, Read 4700903459 4700903459 12. Lift point 12. Lift point 4700357587 4700357587 18. Warning sign 18. Warning sign 4700386084xx 4700386084xx instructions manual instructions manual 2012-06-12 ICA362-4EN3.pdf...

  • Page 36: Safety Decals

    Keep your hands at a safe distance from the danger zone. 4700903985 Warning - Ballasted tire. Read the instruction manual. 4700903590 -Emergency exit 4700903459 Warning - Instruction manual The operator must read the safety, operation and maintenance instructions before operating the machine. ICA362-4EN3.pdf 2012-06-12...
  • Page 37 Machine description 4700908229 Warning - Risk of crushing The articulation must be locked when lifting. Read the instruction manual. 4700904165 Warning - Toxic gas (option, ACC) Read the instruction manual. 2012-06-12 ICA362-4EN3.pdf...

  • Page 38: Info Decals

    Diesel fuel Lifting point Lifting point Hoisting plate Hoisting plate Handbook compartment Handbook compartment Master switch Master switch Hydraulic fluid Hydraulic fluid Biological hydraulic fluid Biological hydraulic fluid Tie down point Tie down point Tire pressure Tire pressure ICA362-4EN3.pdf 2012-06-12...

  • Page 39: Instruments/Controls

    Speedometer (if compaction meter is located in pos. 14) Speedometer (if compaction meter is located in pos. 14) Fault indicating lamp Fault indicating lamp Engine speed control Engine speed control Amplitude selector, High/0/Low Amplitude selector, High/0/Low CMV väljare CMV väljare = Optional equipment = Optional equipment 2012-06-12 ICA362-4EN3.pdf...

  • Page 40: Locations - Control Panel And Controls

    Warning lamp, charging Forward/Reverse lever Forward/Reverse lever Warning lamp, hydraulic fluid temperature Warning lamp, hydraulic fluid temperature Horn Horn Warning lamp, engine temperature Warning lamp, engine temperature Antispin function (Optional) Antispin function (Optional) Parking brake On/Off Parking brake On/Off ICA362-4EN3.pdf 2012-06-12...

  • Page 41: Function Descriptions

    The inner scale indicates the current engine speed. The inner scale indicates the current engine speed. (Optional). (Optional). The outer scale shows the vibration frequency. The outer scale shows the vibration frequency. Compaction meter (Optional) Compaction meter (Optional) See separate instructions See separate instructions 2012-06-12 ICA362-4EN3.pdf...
  • Page 42 Do not drive the roller. Cool the fluid by allowing the Do not drive the roller. Cool the fluid by allowing the engine to idle and locate the fault. engine to idle and locate the fault. ICA362-4EN3.pdf 2012-06-12...
  • Page 43 Turn to activate the parking brake, the machine stops with the engine running. Always use the parking with the engine running. Always use the parking brake when the machine is stationary on a sloping brake when the machine is stationary on a sloping surface. surface. 2012-06-12 ICA362-4EN3.pdf...

  • Page 44: Controls In The Cab

    Machine description Controls in the cab 1 2 3 4 5 First-aid kit (optional) Fig. Cab roof, front Fig. Cab right side (AC optional) Fig. Cab, right side Fig. Cab roof, rear Fig. Cab, rear ICA362-4EN3.pdf 2012-06-12...

  • Page 45: Function Description Of Instruments And Controls In The Cab

    Hammer for emergency exit Hammer for emergency exit To escape from the cab in an emergency, To escape from the cab in an emergency, release the hammer and break the REAR release the hammer and break the REAR window. window. 2012-06-12 ICA362-4EN3.pdf...

  • Page 46: Electrical System

    (2) a 1/4 turn counter-clockwise. The machine is equipped with a 12V electrical system and an AC alternator. Fig. Instrument panel 1. Fuse boxes (4) 2. Quick-screws 3. Relays ICA362-4EN3.pdf 2012-06-12...
  • Page 47 12-volt socket cab/Interior lighting, 12-volt socket cab/Interior lighting, Direction indicator, right, front, rear and Direction indicator, right, front, rear and simple cab simple cab side side Optional Optional Optional Optional When driving lights are fitted When driving lights are fitted 2012-06-12 ICA362-4EN3.pdf...

  • Page 48: Fuses In Cab

    Supply cab * (Red) (Red) Fig. Engine compartment Supply lighting * Supply lighting * (Orange) (Orange) 1. Starter relay 2. Main fuses Supply, Air conditioning* Supply, Air conditioning* (Green) (Green) 3. Preheating relays * Optional equipment * Optional equipment ICA362-4EN3.pdf 2012-06-12...

  • Page 49: Fuses At Battery Master Disconnect Switch

    VBS relay Main relay Main relay Horn relay Horn relay Fuel gauge relay Fuel gauge relay Reversing alarm relay Reversing alarm relay Light relay Light relay Indicator relay Indicator relay Fig. Instrument panel Brake relay Brake relay Optional Optional 2012-06-12 ICA362-4EN3.pdf...

  • Page 50: Relays In Cab

    (1). Fig. Cab roof, front 1. Instrument plate 2. K30 Relay for air conditioning fan 3. K31 Relay for air con fans + radio 4. Fuse box ICA362-4EN3.pdf 2012-06-12...

  • Page 51: Operation

    Always make sure that the seat is secure before Always make sure that the seat is secure before Fig. Operator's seat beginning operation. beginning operation. 1. Locking lever - Length adjustment 2. Lever - Weight adjustment 3. Locking lever - Steering column angle 2012-06-12 ICA362-4EN3.pdf...

  • Page 52: Control Unit - Setting

    4. Wheel - backrest inclination Always ensure that the seat is locked in position Always ensure that the seat is locked in position 5. Wheel - armrest inclination before operating the roller. before operating the roller. 6. Wheel - lumbar support adjustment ICA362-4EN3.pdf 2012-06-12...

  • Page 53: Instruments And Lamps - Checking

    The roller can start to roll when the engine is started on sloping ground, if the the engine is started on sloping ground, if the parking brake is not activated. parking brake is not activated. Fig. Control panel 42. Parking brake knob 2012-06-12 ICA362-4EN3.pdf...

  • Page 54: Interlock

    4. Anti-slip If the machine is fitted with a cab, make sure that If the machine is fitted with a cab, make sure that the door is closed when in motion. the door is closed when in motion. ICA362-4EN3.pdf 2012-06-12...

  • Page 55: View

    (1) when driving with the blade in its raised position. Always lower the blade to the in its raised position. Always lower the blade to the ground before leaving/parking the roller. ground before leaving/parking the roller. Fig. Strike-off blade 1. Cotter pin 2012-06-12 ICA362-4EN3.pdf...

  • Page 56: Starting

    23. Engine speed control machine reaches working temperature. machine reaches working temperature. 24. Amplitude selector 27. Brake lampa 28. Oil pressure lamp 31. Charging lamp ICA362-4EN3.pdf 2012-06-12...

  • Page 57: Operating

    23. Engine speed control roller is stationary. Make sure that the area in front of and behind the Make sure that the area in front of and behind the roller is clear. roller is clear. 2012-06-12 ICA362-4EN3.pdf...
  • Page 58 Check the parking brake by activating the parking Check the parking brake by activating the parking brake knob (42) while the roller is slowly moving brake knob (42) while the roller is slowly moving forward. forward. ICA362-4EN3.pdf 2012-06-12...

  • Page 59: Operation Of Strike-Off Blade (Optional)

    Use the blade only when driving FORWARD. When using the strike-off blade, the safety link (2) must be secured with its locking pin in the parking catch (3). Fig. Strike-off blade 1. Locking pin 2. Safety link 3. Parking catch 2012-06-12 ICA362-4EN3.pdf...

  • Page 60: Operating On Difficult Surfaces (Optional)

    Switch the vibration off first and wait until Switch the vibration off first and wait until vibration stops before setting amplitude. vibration stops before setting amplitude. Fig. Instrument panel 24. Amplitude selector Low/0/High ICA362-4EN3.pdf 2012-06-12...

  • Page 61: Manual Vibration - Switching On

    After emergency braking, return the forward/reverse lever to the neutral position and pull up the emergency stop (37). The roller is fitted with an Interlock and therefore the operator must sit in the seat to start the engine. 2012-06-12 ICA362-4EN3.pdf...

  • Page 62: Normal Braking

    Switch off all lights and other electrical functions. Turn the starter switch (1) to the left to the shut off position. On rollers without a cab, lower and lock the instrument cover. Fig. Instrument panel 1. Starter switch 2. Panel for warning lamps ICA362-4EN3.pdf 2012-06-12...

  • Page 63: Parking

    (1) to the disconnected position and remove the handle. This will prevent battery discharging and will also make it difficult for unauthorized persons to start and operate the machine. Lock the engine compartment doors. Fig. Tractor frame, rear left 1. Master switch 2012-06-12 ICA362-4EN3.pdf...
  • Page 64 Operation ICA362-4EN3.pdf 2012-06-12...

  • Page 65: Long-Term Parking

    Fill the fuel tank completely full to prevent condensation. Hydraulic reservoir Fill the hydraulic reservoir to the uppermost level mark (see under the heading ‘Every 10 hours of operation.’) Tires (All-weather) Check that tire pressure is 110 kPa (1.1 kp/cm 2 ), (16 psi). 2012-06-12 ICA362-4EN3.pdf...

  • Page 66: Steering Cylinder, Hinges, Etc

    * Lower the instrument cover over the instrument panel. * Cover the entire roller with a tarpaulin. A gap must be left between the tarpaulin and the ground. * If possible, store the roller indoors and ideally in a building where the temperature is constant. ICA362-4EN3.pdf 2012-06-12...

  • Page 67: Miscellaneous

    Stand well clear of the hoisted machine! Make sure Stand well clear of the hoisted machine! Make sure that the lifting hooks are properly secured. that the lifting hooks are properly secured. Fig. Roller prepared for lifting 1. Hoisting plate 2012-06-12 ICA362-4EN3.pdf...

  • Page 68: Unlocking The Articulation

    The valves are placed on the forward drive 1. Towing valve pump. 2. Locknut Start the engine and allow it to idle. The roller can now be towed and can also be steered if the steering system is otherwise functioning. ICA362-4EN3.pdf 2012-06-12...

  • Page 69: Alternative 2

    (3). Tighten the four hexagonal socket screws (5). See section "short hexagonal socket screws (5). See section "short distance towing" alternative 1 and 2. distance towing" alternative 1 and 2. Fig. Drum brake 5. Screw 2012-06-12 ICA362-4EN3.pdf...

  • Page 70: Drum Gearbox Brake (Option)

    (3). Loosen the drum brake screws (5). See the section "Short distance brake screws (5). See the section "Short distance towing" options 1 and 2. towing" options 1 and 2. Fig. Drum brake 5. Screw ICA362-4EN3.pdf 2012-06-12...

  • Page 71: Towing The Roller

    (3) indicate the fixing points. Fig. Transport Remember to return the articulation to its Remember to return the articulation to its 1. Chock 2. Block up unlocked position before starting the roller. unlocked position before starting the roller. 3. Lashing wire 2012-06-12 ICA362-4EN3.pdf...
  • Page 72 Operating instructions - Summary ICA362-4EN3.pdf 2012-06-12...

  • Page 73: Operating Instructions - Summary

    17. When transporting: - Refer to the relevant section in the Instruction Manual. 18. When recovering - Refer to the relevant section in the Instruction Manual. 18. When recovering - Refer to the relevant section in the Instruction Manual. 2012-06-12 ICA362-4EN3.pdf...
  • Page 74 Operating instructions - Summary ICA362-4EN3.pdf 2012-06-12...

  • Page 75: Preventive Maintenance

    The warranty is not valid if damage has been caused by inadequate service, incorrect use of the machine, the use of lubricants and hydraulic fluids other than those specified in the manual, or if any other adjustments have been made without the requisite authorisation. 2012-06-12 ICA362-4EN3.pdf...
  • Page 76 Preventive maintenance ICA362-4EN3.pdf 2012-06-12...

  • Page 77: Maintenance - Lubricants And Symbols

    See the extremely low ambient temperatures. See the ‘Special instructions’ chapter, or consult ‘Special instructions’ chapter, or consult Dynapac. Dynapac. 2012-06-12 ICA362-4EN3.pdf...
  • Page 78 DRUM OIL DRUM OIL Air temp. -15°C - +40°C Air temp. -15°C - +40°C Mobil SHC 629 Mobil SHC 629 Dynapac Drum Oil 1000, Dynapac Drum Oil 1000, (5°F-104°F) (5°F-104°F) P/N 4812156456 (5 litres) P/N 4812156456 (5 litres) GREASE...

  • Page 79: Maintenance Symbols

    Hydraulic reservoir, level Battery Battery Hydraulic fluid, filter Hydraulic fluid, filter Recycling Recycling Transmission, oil level Transmission, oil level Fuel filter Fuel filter Drum, oil level Drum, oil level Coolant, level Coolant, level Oil for lubrication Oil for lubrication 2012-06-12 ICA362-4EN3.pdf...
  • Page 80 Maintenance - Lubricants and symbols ICA362-4EN3.pdf 2012-06-12...

  • Page 81: Maintenance - Maintenance Schedule

    Air conditioning * Air conditioning * * Optional equipment * Optional equipment General Periodic maintenance should be carried out after the number of hours specified. Use the daily, weekly etc. periods where number of hours cannot be used. 2012-06-12 ICA362-4EN3.pdf...

  • Page 82: Every 10 Hours Of Operation (Daily)

    Refer to the engine manual Change the fuel filter Change the fuel filter Refer to the engine manual Refer to the engine manual Change the hydraulic fluid filter Change the hydraulic fluid filter Change the drum oil Change the drum oil ICA362-4EN3.pdf 2012-06-12...

  • Page 83: Every 50 Hours Of Operation (Weekly)

    The above applies to new The above applies to new or reconditioned or reconditioned components only components only Check rubber elements and bolted joints Check rubber elements and bolted joints Check battery Check battery Check the AC Check the AC Optional Optional 2012-06-12 ICA362-4EN3.pdf...

  • Page 84: Every 500 Hours Of Operation (Every Three Months)

    Check engine valve clearances Refer to the engine manual Refer to the engine manual Check belt tension in the drive belt system Check belt tension in the drive belt system Refer to the engine manual Refer to the engine manual ICA362-4EN3.pdf 2012-06-12...

  • Page 85: Every 2000 Hours Of Operation (Yearly)

    Change the oil in the drum gearbox Change the oil in the drum gearbox Lubricate the Forward/Reverse lever Lubricate the Forward/Reverse lever Checking the steering hitch Checking the steering hitch Overhaul air conditioning Overhaul air conditioning Optional Optional 2012-06-12 ICA362-4EN3.pdf...
  • Page 86 Maintenance - Maintenance schedule ICA362-4EN3.pdf 2012-06-12...

  • Page 87: Maintenance, 10H

    Loosen the screws (2) on the scraper attachment. Then adjust the scraper blade (1) to 20 mm from the drum. Tighten the screws (2). Repeat the procedure for the other scraper blades (x4). Fig. Scrapers 1. Scraper blades (x4) 2. Screws 2012-06-12 ICA362-4EN3.pdf...

  • Page 88: Scrapers, Pad-Drum

    Fig. Scrapers 1. Screws 2. Scraper teeth (x18) Flexible scrapers (Optional) Loosen the screws (2). Then, adjust the scraper blade (1) so that it lightly touches the drum. Tighten the screws (2). Fig. Scrapers 1. Scraper blade 2. Screws ICA362-4EN3.pdf 2012-06-12...

  • Page 89: Air Circulation - Check

    Fig. Water tank the coolant. Make sure also that the air flow the coolant. Make sure also that the air flow 1. Max. level through the cooler is unobstructed. through the cooler is unobstructed. 2. Min. level 3. Filler cap 2012-06-12 ICA362-4EN3.pdf...

  • Page 90: Diesel Engine Check Oil Level

    (1) is between the max and min markings. Top up with the type of hydraulic fluid specified in the lubricant specification, if the level is too low. Fig. Hydraulic reservoir 1. Sight glass 2. Filler pipe ICA362-4EN3.pdf 2012-06-12...

  • Page 91: Fuel Tank - Filling

    Never refuel while the engine is running. Do not Never refuel while the engine is running. Do not smoke and avoid spilling fuel. smoke and avoid spilling fuel. Fig. Fuel tank 1. Filler pipe The tank holds 320 liters (84.5 gal) of fuel. 2012-06-12 ICA362-4EN3.pdf...

  • Page 92: Brakes - Check

    After checking the parking brake, set the forward/reverse lever (2) in neutral. Reset the parkering brake knob (1). The roller is now ready for operation. Fig. Control panel 1. Parking brake knob 2. Forward/Reverse lever See also Operating section in the manual. ICA362-4EN3.pdf 2012-06-12...

  • Page 93: Maintenance - 50H

    Check the condition of the dust valve (6); replace if 1. Clips necessary. 2. Cover 3. Main filter When refitting the cover, make sure that the dust valve 4. Backup filter is positioned downwards. 5. Filter housing 6. Dust valve 2012-06-12 ICA362-4EN3.pdf...

  • Page 94: Backup Filter - Change

    Inspect the entire hose the hoses are intact. Inspect the entire hose system, all the way to the engine. system, all the way to the engine. Inner edge of Outer edge of outlet outlet pipe. pipe. ICA362-4EN3.pdf 2012-06-12...

  • Page 95: Articulation - Lubrication

    Fig. Articulation, right side 1. Lubricating nipples, articulation (4 pcs) 2012-06-12 ICA362-4EN3.pdf...

  • Page 96: Tires - Air Pressure - Wheel Nuts - Tightening

    If bubbles are visible 1. Sight glass through the sight glass, it is a sign that the refrigerant level is too low. If so, stop the unit. The unit may be damaged if it is run with insufficient refrigerant. ICA362-4EN3.pdf 2012-06-12...

  • Page 97: Strike-Off Blade (Optional) - Lubrication

    Wipe the nipples clean from grease and dirt, three on Fig. Strike-off blade each side of the machine. 1. Lubrication nipples Grease each nipple (1) with four strokes of the grease gun. Ensure that grease penetrates the bearings. 2012-06-12 ICA362-4EN3.pdf...
  • Page 98 Maintenance - 50h ICA362-4EN3.pdf 2012-06-12...

  • Page 99: Maintenance - 250H

    Top off with oil to the right level if the level is low. Use transmission oil according to the lubricant specification. Clean and refit the plug. Fig. Level check - differential housing 1. Level/Filler plug 2012-06-12 ICA362-4EN3.pdf...

  • Page 100: Rear Axle Planetary Gears - Check Oil Level

    Top off with oil to the right level if the level is low. Use transmission oil according to the lubricant specification. Fig. Oil level check - drum gearbox 1. Level plug Clean and refit the plugs. 2. Filler plug 3. Drain plug ICA362-4EN3.pdf 2012-06-12...

  • Page 101: Drum Cartridge - Checking The Oil Level

    Fig. Drum cartridge 2. Drain plug Do not overfill with oil - risk for overheating. Do not overfill with oil - risk for overheating. 3. Level plug Clean and refit the plugs. Now repeat the procedure on the opposite side. 2012-06-12 ICA362-4EN3.pdf...

  • Page 102: Drum Cartridge - Cleaning The Ventilation Screw

    Wheel nuts (4). Check that all nuts are tightened, 630 Nm oiled. (The above applies to new or replaced components only). Fig. Right side of machine 1. Steering pump 2. Rear axle 3. Engine suspension 4. Wheel nuts ICA362-4EN3.pdf 2012-06-12...

  • Page 103: Rubber Elements And Fastening Screws - Check

    Wear safety goggles. The battery contains Fig. Battery shelf corrosive acid. Rinse with water if electrolyte corrosive acid. Rinse with water if electrolyte 1. Quick-screws 2. Battery cover comes into contact with the body. comes into contact with the body. 3. Battery 2012-06-12 ICA362-4EN3.pdf...

  • Page 104: Battery Cell

    Air conditioning (Optional) - Inspection Inspect refrigerant hoses and connections and make sure that there are no signs of an oil film that can indicate a refrigerant leakage. Fig. Air conditioning 1. Refrigerant hoses 2. Condensor element ICA362-4EN3.pdf 2012-06-12...

  • Page 105: Maintenance - 500H

    Refer to the engine manual for detailed Refer to the engine manual for detailed instructions when replacing the fuel filter. instructions when replacing the fuel filter. Fig. Engine compartment 1. Fuel filter Start the engine and check that the fuel filter is tight. 2012-06-12 ICA362-4EN3.pdf...

  • Page 106: Controls And Moving Joints - Lubrication

    Risk of carbon diesel engine is run indoors. Risk of carbon monoxide poisoning. monoxide poisoning. See instruction manual for the engine when cleaning the filter, the chapter on the fuel system. Fig. Engine compartment 1. Fuel prefilter ICA362-4EN3.pdf 2012-06-12...

  • Page 107: Diesel Engine - Oil And Filter Change

    (4) and adjust the mount (5) backwards with the Fig. Underneath operator's position adjusting nut (3) until size "a" is 50 mm (2 in). 1. Steering chain 2. Chain-tightening device 3. Adjusting nut 4. Nuts 5. Control valve mount 2012-06-12 ICA362-4EN3.pdf...

  • Page 108: Seat Bearing - Lubrication

    Clean and grease the chain (3) between the seat and the steering column. If the chain is slack on the sprocket (2), loosen the screws (4) and move the steering column forward. Tighten the screws and check chain tension. ICA362-4EN3.pdf 2012-06-12...

  • Page 109: Maintenance - 1000H

    Wear protective goggles when working with Wear protective goggles when working with Fig. Hydraulic reservoir compressed air. compressed air. 2. Filler cap/Bleeding filter 3. Sight glass 2012-06-12 ICA362-4EN3.pdf...

  • Page 110: Hydraulic Reservoir - Draining

    Remove the plug (2). Place a container under the tap. Open the tap (1) and let any trapped condensate run out. Shut the drainage tap. Fig. Underside of hydraulic reservoir 1. Drainage tap Refit the plug. 2. Plug ICA362-4EN3.pdf 2012-06-12...

  • Page 111: Fuel Tank - Drainage

    Fig. Rear axle 1. Level/Filler plug 2. Drain plugs Refit the drainage plugs and top up with fresh oil until the correct level is reached. Refit the level/filler plug. Use transmission oil, see Lubricant Specification. 2012-06-12 ICA362-4EN3.pdf...

  • Page 112: Rear Axle's Planetary Gears - Draining The Oil

    Save the oil and hand in to an Save the oil and hand in to an environment-friendly waste disposal station. environment-friendly waste disposal station. Fig. Draining the oil - planetary gear, 1. Level/Filler plug Fig. Draining the oil - planetary gear, optional 1. Level/Filler plug ICA362-4EN3.pdf 2012-06-12...

  • Page 113: Rear Axle's Planetary Gears - Oil Change - Oil Filling

    Take down the whole holder and remove the filter insert. Replace with a new filter. It may be necessary to change the filter more often if Fig. Cab the machine is working in a dusty environment. 1. Fresh air filter 2. Screw (x2) 2012-06-12 ICA362-4EN3.pdf...
  • Page 114 Maintenance - 1000h ICA362-4EN3.pdf 2012-06-12...

  • Page 115: Maintenance - 2000H

    Fill up with fresh hydraulic fluid as per the instructions under the heading "Hydraulic reservoir - Check fluid level". Replace the hydraulic fluid filters at the same time. Start the diesel engine and operate the various hydraulic functions. Check the fluid level and top up if necessary. 2012-06-12 ICA362-4EN3.pdf...

  • Page 116: Drum Cartridge - Oil Change

    1. Filler plug level". 2. Drain plug 3. Level plug Repeat the procedure on the opposite side. Ensure that only MOBIL SHC 629 is used in the Ensure that only MOBIL SHC 629 is used in the cartridges.. cartridges.. ICA362-4EN3.pdf 2012-06-12...

  • Page 117: Drum Gearbox - Oil Change

    - Lubrication Remove the screws (1) and take off the plate (2). Grease the contact surface on the cam disc (3). Refit the plate (2) with the screws (1). Fig. Forward/Reverse lever 1. Screw 2. Plate 3. Cam disc 2012-06-12 ICA362-4EN3.pdf...

  • Page 118: Steering Hitch - Check

    Check the system hoses for chafing. Make sure that drainage from the cooling unit is unobstructed so that no condensation accumulates inside the unit. Drain by pinching the valves (2) Fig. Automatic climate control 1. Cooling element 2. Drain valve (x2). ICA362-4EN3.pdf 2012-06-12...

  • Page 119: Compressor - Check (Optional)

    Work on the refrigerant circuit is only atmosphere. Work on the refrigerant circuit is only to be carriedd out by authorized companies. to be carriedd out by authorized companies. 2012-06-12 ICA362-4EN3.pdf...
  • Page 120 Dynapac Compaction Equipment AB Box 504, SE-371 23 Karlskrona, Sweden...
  • Page 121 Dynapac Compaction Equipment AB Box 504, SE-371 23 Karlskrona, Sweden...

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