Dynapac CA150D Maintenance Manual
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Dynapac CA150D Maintenance Manual

Ca 150 series. vibratory roller
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DYNAPAC
CA 150
MAINTENANCE
M150EN2
Box 504, SE-371 23 Karlskrona, Sweden
Phone: +46 455 30 60 00, Fax: +46 455 30 60 30
www.dynapac.com

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  • Page 1 DYNAPAC CA 150 MAINTENANCE M150EN2 Box 504, SE-371 23 Karlskrona, Sweden Phone: +46 455 30 60 00, Fax: +46 455 30 60 30 www.dynapac.com...
  • Page 2 ILF015WO1...
  • Page 3 These instructions apply from: CA 150 PIN (S/N) *73X20150* CA 150 is Dynapac’s light vibratory soil compactor. Available in D (smooth drum) and PD (padfoot) versions. The PD version has its widest range of application on cohesive material and rockfill materials.

  • Page 4: Table Of Contents

    CONTENTS Page Lubricants and symbols ........... 3 Technical specifications ..........4-6 Maintenance schedule ............. 7 Maintenance Measure ..........8, 9 Every 10 operating hours (daily) ....... 10-13 Every 50 operating hours (weekly) ......14-16 Every 250 operating hours (monthly) ......17-20 Every 500 operating hours (every three months) ..

  • Page 5: Lubricants And Symbols

    50/50 with water Anti-freeze protection down to about -35°C (-31°F). CAUTION When driving in extremely high or low ambient tempe-ratures, other lubricants are needed. Refer to the chapter entitled “Special Instructions” or contact Dynapac. Engine, oil level Tire pressure Engine, oil filter...

  • Page 6: Technical Specifications

    TECHNICAL SPECIFICATIONS Weight and sizes CA150 CA150D CA150PD CA150P Operating mass with ROPS, EN500, kg (lbs) 6930 (15,300) 7130 (15,700) 7430 (16,400) 7230 (16,000) Operating mass without ROPS, kg (lbs) . 6600 (14,600) 6800 (15,000) 7100 (15,700) 6900 (15,200) Operating mass with cab, kg (lbs) ... 7150 (15,800) 7350 (16,200) 7650 (16,900) 7450 (16,400)
  • Page 7 TECHNICAL SPECIFICATIONS Tightening torque in Nm (lbf.ft) for oiled, bright Tightening torque galvanized bolts tightened with a torque wrench. STRENGTH CLASS thread 10.9 12.9 8,4 (6.2) 12 (8.9) 14,6 (10.8) 21 (15.5) 28 (20.7) 34 (21.1) 40 (15.5) 56 (41.3) 68 (25.1) 70 (51.6) 98 (72.3)

  • Page 8: Technical Specifications

    TECHNICAL SPECIFICATIONS Vibrations - Drivers seat The vibration values are measured in conformance (ISO 2631) with the driving mode described in EU directive 2000/14/EC on EU equipped machines, on soft polymer material with vibration switched ON and the operator’s seat in transport mode. Operator’s station, vibration, hand/arm (steering wheel/lever): Below limit value.

  • Page 9: Maintenance Schedule

    MAINTENANCE SCHEDULE 4 5 6 28 27 26 25 24 23 20 19 Fig. 1 Service and maintenance points 23. Rear axle, planetary gearing, x2 1. Radiator grille 12. Drum oil, filling 24. Rear axle suspension, two sides 2. Fuel filter, initial fuel filter 13.

  • Page 10: Maintenance Measure

    MAINTENANCE MEASURES Periodic maintenance shall be carried out at the specified intervals, that is to say either every day, every week etc., or after the specified number of opera- ting hours, whichever comes first. Always first remove all exterior dirt before CAUTION filling up fluids etc., and before checking oil and fuel levels, and also when lubricating with...

  • Page 11: Maintenance Measure

    MAINTENANCE MEASURE Every 250 operating hours (monthly) Item. in Measure See page Comments fig. 1 Check the oil level in rear axle/planetary gearing17 Check the oil level in drum Clean the radiators 20, 24 Inspect and tighten bolted joints Applies only to new and repaired components Inspect rubber elements and bolted joints Change engine oil and oil filter...
  • Page 12 EVERY 10 OPERATING HOURS (Daily) Scrapers – Check/Adjust Never work under the roller with the engine WARNING running. Park on a level surface. Block the wheels securely. It is important to consider movement of the CAUTION drum when the machine turns, ie, the scrapers can be damaged or wear of the drum may increase if adjustment is made closer than the values stated.
  • Page 13 EVERY 10 OPERATING HOURS (Daily) Air circulation – Check Check that the diesel engine has free circulation of cooling air through the grille in the engine compartment. Open the cover (1) fully upward. Make sure that the red safety catch on the right side is latched. Fig.
  • Page 14 EVERY 10 OPERATING HOURS (Daily) Diesel engine – Check oil level Park the machine on a level surface. The WARNING engine should be switched off and the parking brake engaged during all inspec- tion and adjustment operations on the machine, unless otherwise stated. Watch out for contact with hot engine WARNING parts and the hot radiator when the oil...
  • Page 15 EVERY 10 OPERATING HOURS (Daily) Brake function – Check WARNING Check operation of the brakes as follows: Drive the roller slowly forward. Push the reserve/parking brake knob (1); the warning lamp (3) on the instrument panel should light and the roller should stop.
  • Page 16 EVERY 50 OPERATING HOURS (Weekly) Air cleaner – Check/clean Replace or clean the air cleaner’s main filter if CAUTION the warning lamp on the instrument panel lights up when the diesel engine is operating at full speed. Undo the three locking braces (1). Then pull off the cover (2) and pull out the main filter (3).
  • Page 17 EVERY 50 OPERATING HOURS (Weekly) Steering joint and steering cylinder – Lubrication Place the roller on a level surface. Switch the WARNING engine off and push in the reserve/parking brake knob for all checking and adjustments on the roller, unless otherwise specified. WARNING Allow no one to get near the steering joint when the engine is running.

  • Page 18: Every 50 Operating Hours (Weekly)

    EVERY 50 OPERATING HOURS (Weekly) Tires – tire pressure Wheel nuts – tightening Check the tire pressures using a pressure gauge. If the tires are filled with fluid, the air valve (1) must be in the “12 o’clock” position during pumping. The relevant tire pressures are given under the heading “Specifications”.
  • Page 19 EVERY 250 OPERATING HOURS (Monthly) Rear axle differential – Check oil level WARNING Place the roller on a level base. The engine must be switched off and the parking brake applied for all checking and adjustments on the roller unless stated otherwise. WARNING Never work under the roller with the engi- ne running.
  • Page 20 EVERY 250 OPERATING HOURS (Monthly) Coolers – Checking/cleaning Open the engine cover to gain access to the water and hydraulic coolers. Ensure that the flow of air through the coolers (1) and (2) is unobstructed. Clean a dirty radiator using compressed air or a high- pressure water jet.
  • Page 21 EVERY 250 OPERATING HOURS (Monthly) Diesel engine – Changing the filter and oil WARNING Position the roller on a level surface. Stop the engine and apply the parking brake/ reserve brake. The oil drain plug (1) located in a mount on the rear axle is most easily accessible from underneath the engine.

  • Page 22: Every 250 Operating Hours (Monthly)

    EVERY 250 OPERATING HOURS (Monthly) Battery cell Remove the cell covers and check that the fluid level is about 10 mm (0.4 in) above the plates. Check the level in all the cells. If the level is lower, top up to the correct level with distilled water.

  • Page 23: Every 500 Operating Hours (Every Three Months)

    EVERY 500 OPERATING HOURS (Every three months) Fuel pre-filter – Cleaning WARNING Place the roller on a level base. The engine must be switched off and the parking brake applied for all checking and adjustments on the roller unless stated otherwise. Loosen the screw (1) and remove the bowl (2).

  • Page 24: Every 1000 Operating Hours (Every Six Months)

    EVERY 1000 OPERATING HOURS (Every six months) Hydraulic filter – Replacement WARNING Place the roller on a level base. The engine must be switched off and the parking brake applied for all checking and adjustments on the roller unless stated otherwise. Loosen the cap/breather filter (2) on top of the reservoir to relieve any excess pressure inside.
  • Page 25 EVERY 1000 OPERATING HOURS (Every six months) Condensate in the hydraulic reservoir is removed via Hydraulic tank – Drainage the drainage tap (1). Drainage should be performed when the roller has been standing for a long period of time, for example over- night.

  • Page 26: Every 1000 Operating Hours (Every Six Months)

    EVERY 1000 OPERATING HOURS (Every six months) Rear axle differential – Oil change WARNING Never work under the roller with the engi- ne running. Park on a level surface and block the wheels securely. Wipe clean and remove the level/filler plug (1) and all three drain plugs (2), and drain the oil into a suitable receptacle.

  • Page 27: Every 2000 Operating Hours (Every Year)

    EVERY 2000 OPERATING HOURS (Every year) Hydraulic tank – Fluid change Place the roller on a level surface. Switch the WARNING engine off and push in the reserve/parking brake knob for all checking and adjustments on the roller, unless otherwise specified. WARNING Danger of being burned when draining hot oil.

  • Page 28: Every 2000 Operating Hours (Every Year)

    EVERY 2000 OPERATING HOURS (Every year) Steering joint – Check Inspect the steering joint to detect any damage or cracks. Check and correct any loose bolts. Check also for any stiffness and play. Fig. 38 Steering joint Controls and pivoted joints –...

  • Page 29: Long-Term Storage

    LONG-TERM STORAGE CAUTION For long-term storage (longer than one month), the following instructions should be followed. These instructions apply for storage lasting up to 6 months. Before re-commissioning the roller, the points marked with an asterisk * must be restored. Fig.

  • Page 30: Special Instructions

    SPECIAL INSTRUCTIONS Upon delivery from the factory, the various systems Standard lubricants and other and components are filled with the oils specified see recommended oils lubricant specification and they can be used at ambient temperatures from -10°C to +40°C (14°F - 104°F). CAUTION A maximum temperature of +35°C (95°F) applies for biological hydraulic fluid.

  • Page 31: Electrical System, Fuses

    ELECTRICAL SYSTEM, FUSES Fuses and relays The electrical regulating and control system is protected by fuses and relays. The number depends on how much additional equipment the machine is prepared for. The two fuse boxes (3, 4) and the relays (5, 6, 7, 8) are located behind the lower instrument plate, which is removed by unscrewing the screws (1 and 2).

  • Page 32: Electrical System, Fuses

    ELECTRICAL SYSTEM, FUSES Fuses Fig. 43 shows the rating and function of the different fuses. All fuses are flat pin fuses. Fig. 43 Fuse box, left side 7.5A 1. Hourmeter 7.5A 2. VBS relay 7.5A 3. Warning lamp 7.5A 4. Horn 7.5A 5.

This manual is also suitable for:

Ca150Ca150pdCa150p

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