Dynapac CA 150 Operation Manual
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DYNAPAC
CA 150
OPERATION
O150EN2
Box 504, SE-371 23 Karlskrona, Sweden
Phone: +46 455 30 60 00, Fax: +46 455 30 60 30
www.dynapac.com

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  • Page 1 DYNAPAC CA 150 OPERATION O150EN2 Box 504, SE-371 23 Karlskrona, Sweden Phone: +46 455 30 60 00, Fax: +46 455 30 60 30 www.dynapac.com...
  • Page 2 ILF015WO1...
  • Page 3 These instructions apply from: CA 150 PIN (S/N) *73X20150* CA 150 is Dynapac’s light vibratory soil compactor. Available in D (smooth drum) and PD (padfoot) versions. The PD version has its widest range of application on cohesive material and rockfill materials.
  • Page 4 This manual contains instructions concerning operation Proposition 65 Warning and use of the roller. For information regarding care and maintenance, see the manual, “MAINTENANCE, CA 150”. Diesel engine exhaust and some of its WARNING constituents are known to the State of...
  • Page 5: Safety Instructions (Read The Safety Manual Also)

    17. Make no changes or modifications on the roller that could affect safety. Changes may only be made following written consent by Dynapac. 18. Avoid using the roller before the hydraulic fluid has reached its normal working temperature. Remember that the braking distance will be longer if the fluid is cold.
  • Page 6: Safety When Driving

    Fig. 2 Tipping angle on side slopes WARNING To leave the cab in an emergency, release the hammer located on the rear right post and break the rear window. CA 150 O150EN2...
  • Page 7: Safety Decals, Location/Description

    SAFETY DECALS, LOCATION/DESCRIPTION CA 150 O150EN2...
  • Page 8: Safety Decals, Location/Description

    Alt. 1 Alt. 2 791277 904835 272372 904601 Mass Biological Battery Hydraulic Sound Power 904870 hydraulic disconnector fluid level Lifting plate fluid 382751 903425 Securing Handbook 903985 point compartment Tires filled with ballast (Optional). Read the instruction manual. CA 150 O150EN2...
  • Page 9: Machine And Engine Plates

    Displacement: 3.261L/1991 (cold engine) Exhaust 0.020in/0.50mm European Approval Number: e11*97/68CA*00/000*0069*00 Fuel rate at rated HP/kW 61mm3/st Fig. 5 Engine S.O. # SO94678 Date of Manufacture 20010219 Made in Japan 6204-81-2411 1. Engine plate 2. EPA sign (USA) CA 150 O150EN2...
  • Page 10: Instruments And Controls

    18. Vibration ON/OFF 8. Brake warning lamp 19. Forward/Reverse lever 9. Warning lamp, engine oil 20. Test button for warning lamps pressure/Engine temperature 21 . Handbook compartment 10. Warning lamp, hydraulic filter 11. Warning lamp, air filter = Optional CA 150 O150EN2...
  • Page 11: Instruments And Controls, Functional Description

    Warning lamp, hydraulic If this lamp lights, the hydraulic fluid is too hot. temperature Do not drive the roller; cool the fluid by allowing the engine to idle and locate the fault. CA 150 O150EN2...
  • Page 12: Instruments And Controls, Functional Description

    The further from neutral, the higher the speed. The lamps 10, 11, 12 are checked when the Test button for warning lamps switch is pressed. Handbook compartment Stowage space for safety manual and operator’s manuals. CA 150 O150EN2...
  • Page 13: Controls In The Cab

    CONTROLS IN THE CAB Fig. 7b Cab roof, rear Fig. 7a Cab roof, front Fig. 7c Cab, left side Fig. 7d Cab, right side Fig. 7e Cab, rear Fig. 7f Cab, left side CA 150 O150EN2...
  • Page 14 Right mode, heating turned off. Air fan, switch Left mode, fan turned off. Right mode, cab (Optional) ventilation increases in three steps. Cab lighting, Press to turn on the cab lights. switch Windshield washer fluid Fill with new fluid as needed. CA 150 O150EN2...
  • Page 15: Before Starting

    The seat has the following adjustment facilities: • Length adjustment (1). • Weight adjustment (2). WARNING Always make sure that the seat is secure before beginning operation. Fig. 10 Operator’s seat 1. Locking lever – length adjustment 2. Lever – weight adjustment CA 150 O150EN2...
  • Page 16 Fig. 13 Operator’s station 1. Seat belt 3. Rubber element WARNING 2. ROPS 4. Anti-slip If the machine is fitted with a cab, make sure that the door is closed when in motion. CA 150 O150EN2...
  • Page 17: Before Starting

    BEFORE STARTING Field of view Before starting, make sure that the field of view is unobstructed, both in front and behind. All cab windows must be clean and rearview mirrors properly adjusted. Fig. 14 Field of view CA 150 O150EN2...
  • Page 18: Starting

    7. Charging lamp 8. Brake lamp WARNING Ensure that ventilation (extraction) is 9. Oil pressure lamp/temperature adequate if the engine is run indoors. lamp Risk of carbon monoxide poisoning. 13. Amplitude selector 15. Revs control 19. Forward/Reverse lever CA 150 O150EN2...
  • Page 19: Operation

    Check and remedy any fault; see also the maintenance manual and the engine manual. CAUTION If the warning lamp (11) for the air cleaner lights during operation (at full engine revs), the main filter must be cleaned or replaced; see Maintenance Manual. CA 150 O150EN2...
  • Page 20: Driving/Vibration

    Always switch off vibration before the roller comes to a complete standstill. CAUTION Never allow vibration to be on when the roller is stationary; this may damage the surface and the machine. Fig. 17 Instrument panel 13. Amplitude selector 18. Vibration ON/OFF CA 150 O150EN2...
  • Page 21: Braking

    Switch off all lights and other electrical functions. Turn the starter switch (2) to mode O. Lower the instru- ment cover (on rollers without cab) and lock it. Fig. 19 Instrument panel 2. Starter switch CA 150 O150EN2...
  • Page 22: Parking

    This will prevent discharging of the battery and will also make it difficult for any unauthorized person to start and drive the machine. Also lock the engine compartment cover. Fig. 21 Tractor frame, rear left 1. Battery disconnecter CA 150 O150EN2...
  • Page 23: Lifting

    (2) fitted with a wire, to secure the locking stud (3). The locking lug (4) is located on the tractor frame. Fig. 24 Articulation in open mode 1. Locking arm 2. Locking cotter 3. Locking stud 4. Locking lug CA 150 O150EN2...
  • Page 24: Towing

    (1). Screw out the adjusting screws (4) to their initial position 30 mm (1.2 in) from the Fig. 26 Rear axle contact surface, and tighten the locknuts (3). 3. Locknut Tighten the four hexagonal socket screws (5). 4. Adjusting screw CA 150 O150EN2...
  • Page 25: Instructions For Towing

    26 mm (1 inch) from the contact surface, and tighten the lock nuts (3). Also reset the brake of the drum motor. Fig. 28 Sectional view of brake housing 3. Bolt 4. Nut 5. Washer 6. Brake piston CA 150 O150EN2...
  • Page 26: Towing/Retrieval

    Clamp down the roller with lashing strap (3) at all four corners; decals indicate the fixing points. CAUTION Remember to restore the articulation interlock to its open mode before starting the roller again. Fig. 30 Transportation 1. Chocks 2. Supporting blocks 3. Lashing wire CA 150 O150EN2...
  • Page 27: Operating Instructions - Summary

    Push in the reserve/parking brake knob. Stop the engine and chock the drums. 15. Lifting: – See the operation manual. 16. Towing: – See the operation manual. 17. Transport: – See the operation manual. 18. Retrieval: – See the operation manual. CA 150 O150EN2...

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