Dynapac ICA362 Manuals

Manuals and User Guides for Dynapac ICA362. We have 1 Dynapac ICA362 manual available for free PDF download: Instruction Manual

Dynapac ICA362 Instruction Manual (121 pages)

Brand: Dynapac | Category: Construction Equipment | Size: 3 MB

Table of Contents
3
Introduction
11
The Machine
11
Intended Use
11
Warning Symbols
11
Safety Information
11
General
12
CE Marking and Declaration of Conformity
13
Safety - General Instructions
15
Safety - When Operating
17
Driving Near Edges
17
Slopes
17
Safety (Optional)
19
Strike-Off Blade
19
Air Conditioning
20
Special Instructions
21
Standard Lubricants and Other Recommended Oils and Fluids
21
Higher Ambient Temperatures, above +40°C (104°F)
21
Temperatures
21
High Pressure Cleaning
21
Fire Fighting
22
Roll over Protective Structure (ROPS), ROPS Approved Cab
22
Battery Handling
22
Jump Starting
23
Technical Specifications
25
Vibrations - Operator Station
25
Noise Level
25
Electrical System
25
Dimensions, Side View
26
Dimensions, Top View
27
Weights and Volumes
28
- Working Capacity
  28
- General
  29
- Tightening Torque
  30
- ROPS - Bolts
  31
- Hydraulic System
  31
- Automatic Climate Control (ACC) (Optional)
  31
Machine Description
33
- Identification
  33
  - Product Identification Number on the Frame
    33
  - Machine Plate
    33
  - Explanation of 17PIN Serial Number
    34
  - Engine Plates
    34
- Decals
  35
  - Location - Decals
    35
  - Safety Decals
    36
  - Info Decals
    38
- Instruments/Controls
  39
- Electrical System
  46
  - Fuses
    46
  - Fuses in Cab
    48
  - Main Fuses
    48
  - Fuses at Battery Master Disconnect Switch
    49
  - Relays
    49
  - Relays in Cab
    50
Operation
51
- Before Starting
  51
  - Master Switch - Switching on
    51
  - Operator's Seat - Adjusting
    51
  - Control Unit - Setting
    52
  - Operator's Seat in Cab - Adjusting
    52
  - Instruments and Lamps - Checking
    53
  - Parking Brake - Check
    53
  - Interlock
    54
  - Operator Position
    54
  - View
    55
  - Strike-Off Blade (Optional)
    55
- Starting
  56
  - Starting the Engine
    56
- Operating
  57
- Vibration
  60
  - Amplitude/Frequency - Changeover
    60
  - Manual Vibration - Switching on
    61
- Braking
  61
  - Emergency Braking
    61
  - Normal Braking
    62
  - Switching off
    62
- Parking
  63
  - Chocking the Drums
    63
  - Master Switch
    63
Long-Term Parking
65
- Engine
  65
- Battery
  65
- Air Cleaner, Exhaust Pipe
  65
- Fuel Tank
  65
- Hydraulic Reservoir
  65
- Tires (All-Weather)
  65
- Steering Cylinder, Hinges, Etc
  66
- Hoods, Tarpaulin
  66
Miscellaneous
67
- Lifting
  67
  - Locking the Articulation
    67
  - Lifting the Roller
    67
  - Unlocking the Articulation
    68
- Towing/Recovering
  68
- Towing
  68
  - Alternative 1
    68
  - Short Distance Towing with the Engine Running
    68
  - Alternative 2
    69
  - Towing Short Distances Where the Engine Is Inoperative
    69
  - Rear Axle Brake
    69
  - Drum Gearbox Brake
    69
  - Drum Gearbox Brake (Option)
    70
  - Towing the Roller
    71
  - Roller Prepared for Transport
    71
Operating Instructions - Summary
73
Preventive Maintenance
75
- Acceptance and Delivery Inspection
  75
- Warranty
  75
Maintenance - Lubricants and Symbols
77
- Maintenance Symbols
  79
Service and Maintenance Points
81
General
81
Maintenance - Maintenance Schedule
81
Every 10 Hours of Operation (Daily)
82
After the FIRST 50 Hours of Operation
82
Every 50 Hours of Operation (Weekly)
83
Every 250 Hours of Operation (Monthly)
83
Every 500 Hours of Operation (Every Three Months)
84
Every 1000 Hours of Operation (Every Six Months)
84
Every 2000 Hours of Operation (Yearly)
85
Maintenance, 10H
87
Scrapers - Check, Adjustment
87
Scrapers, Pad-Drum
88
Flexible Scrapers (Optional)
88
Air Circulation - Check
89
Coolant Level - Check
89
Diesel Engine Check Oil Level
90
Hydraulic Reservoir - Check Fluid Level
90
Fuel Tank - Filling
91
Brakes - Check
92
Maintenance - 50H
93
Air Cleaner
93
Checking - Change the Main Air Filter
93
Backup Filter - Change
94
Air Cleaner - Cleaning
94
Articulation - Lubrication
95
Steering Joint - Lubrication
95
Tires - Air Pressure - Wheel Nuts - Tightening
96
Automatic Climate Control (Optional) - Inspection
96
Strike-Off Blade (Optional) - Lubrication
97
Maintenance - 250H
99
Rear Axle Differential - Check Oil Level
99
Rear Axle Planetary Gears - Check Oil Level
100
Drum Gearbox - Checking the Oil Level
100
Drum Cartridge - Checking the Oil Level
101
Drum Cartridge - Cleaning the Ventilation Screw
102
Radiator - Check/Cleaning
102
Bolted Joints - Checking Tightening Torque
102
Rubber Elements and Fastening Screws - Check
103
Battery - Check Electrolyte Level
103
Battery Cell
104
Air Conditioning (Optional) - Inspection
104
Maintenance - 500H
105
Replacing the Fuel Filter
105
Controls and Moving Joints - Lubrication
106
Fuel Pre-Filter - Cleaning
106
Diesel Engine - Oil and Filter Change
107
Steering Chain and Seat Bearing - Lubrication
107
Seat Bearing - Lubrication
108
Maintenance - 1000H
109
Hydraulic Filter - Replacement
109
Hydraulic Reservoir - Draining
110
Fuel Tank - Drainage
111
Rear Axle Differential - Oil Change
111
Rear Axle's Planetary Gears - Draining the Oil
112
Rear Axle's Planetary Gears - Oil Change - Oil Filling
113
Air Conditioning (Optional) Fresh Air Filter - Change
113
Hydraulic Reservoir - Oil Change
115
Maintenance - 2000H
115
Drum Cartridge - Oil Change
116
Drum Gearbox - Oil Change
117
Forward/Reverse Lever - Lubrication
117
Steering Hitch - Check
118
Automatic Climate Control (Optional) - Overhaul
118
Compressor - Check (Optional)
119
Drying Filter - Check
119

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Dynapac ICA362 Instruction Manual (121 pages)

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