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I.
SPECIAL PRECAUTIONS
a. Whenever working with the internals of a damper, be careful not to scratch the interior of the
pressure tube. This could cause the damper to function improperly.
b. Be careful not to scratch any sealing surfaces within the damper that would cause either internal
or external leakage of the unit after assembly.
II. Tools, equipment, and supplies
a. O-ring Lubrication
b. Bicycle tire pump for use with Schrader valve style inner tubes
c. Shock Vise – p/n: 310 30204
d. IDA Oil Drip Cup – p/n: 310 60201
e. IDA Body Wrench – p/n: 310 60200
III. Components
a.
(1) Bladder Base Assembly - p/n: 310 60080-XX
b. (1) End Cap Assembly - p/n: 310 60081-50
c. (1) Quart Integra Shock Oil - p/n: 310 30900-1
IV. Instructions
a. Position the end cap assembly, p/n: 310 60081-50, in the shock vise, p/n: 310 30204, with the
air fill valve facing toward the assembly technician.
b. Place IDA oil drip cup – p/n: 310 60201 around the end cap.
c. Ensure the (3) alignment balls are positioned properly in the end cap assembly p/n: 310 60081-
50. Replace/reposition if necessary.
R E V I S I O N :
1 6 - J u l y - 2 0 0 8
ASSEMBLY PROCEDURE
IDA Base Assembly
P/N: 310 60040-XX
Page 1
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Summary of Contents for Integra 310 60040 Series
- Page 1 (1) Bladder Base Assembly - p/n: 310 60080-XX b. (1) End Cap Assembly - p/n: 310 60081-50 c. (1) Quart Integra Shock Oil - p/n: 310 30900-1 IV. Instructions a. Position the end cap assembly, p/n: 310 60081-50, in the shock vise, p/n: 310 30204, with the air fill valve facing toward the assembly technician.
- Page 2 ASSEMBLY PROCEDURE IDA Base Assembly P/N: 310 60040-XX d. Place a small amount of grease over the air fill port in the end cap (as shown below) and the air fill port in the base valve. This will keep oil from leaking into the nitrogen chamber during assembly.
- Page 3 ASSEMBLY PROCEDURE IDA Base Assembly P/N: 310 60040-XX Slowly slide the bladder base assembly - p/n: 310 60080-XX into the end cap assembly. Oil should bleed over the end cap assembly and into the drip cup. This process purges the air from the base assembly.
- Page 4 ASSEMBLY PROCEDURE IDA Base Assembly P/N: 310 60040-XX h. Slide the locking ring down until it engages the end cap (as shown below) and tighten the locking ring with the IDA body wrench – p/n: 310 60200. Be sure to hold the pressure tube stationary and allow the locking ring to seat the pressure tube.
- Page 5 ASSEMBLY PROCEDURE IDA Base Assembly P/N: 310 60040-XX Attempt to rotate the pressure tube a few degrees in either direction. If the anti-rotation balls in the end cap have engaged properly, the tube will not be able to rotate. If the anti-rotation balls are not engaged properly, slowly rotate the pressure tube in each direction until the balls are engaged properly.
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