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Valcourt ANTOINETTE FP7CB Installation And Operation Manual

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Installation and Operation Manual
U.S. EPA Low Mass Wood-burning Fireplace
voluntary program phase 2 emission level qualified model
Safety tested according to
ULC-S610 and UL 127
by an accredited laboratory
READ AND KEEP THIS MANUAL FOR REFERENCE
This manual is available for free download on the manufacturer's web site. It is a copyrighted
document. Re-sale is strictly prohibited. The manufacturer may update this manual from time
to time and cannot be responsible for problems, injuries, or damages arising out of the use of
information contained in any manual obtained from unauthorized sources.
Stove Builder International Inc.
250, rue de Copenhague,
St-Augustin-de-Desmaures (Quebec)
Canada G3A 2H3
After-sale service: 418-908-8002
E-mail: tech@sbi-international.com
www.valcourtinc.com
FP7CB
ANTOINETTE
Qualified Clean Burning
Decorative Fireplace
Printed in Canada
45530A
31-07-2018

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  • Page 1 Installation and Operation Manual FP7CB ANTOINETTE Qualified Clean Burning Decorative Fireplace U.S. EPA Low Mass Wood-burning Fireplace voluntary program phase 2 emission level qualified model Stove Builder International Inc. Safety tested according to 250, rue de Copenhague, ULC-S610 and UL 127 St-Augustin-de-Desmaures (Quebec) by an accredited laboratory Canada G3A 2H3...
  • Page 2 THANK YOU FOR CHOOSING THIS VALCOURT FIREPLACE As one of North America’s largest and most respected wood stove and fireplace manufacturers, VALCOURT takes pride in the quality and performance of all its products. We want to help you get maximum satisfaction as you use this product.

  • Page 3: Table Of Contents

    PART A – INSTALLATION ..............5 1.0 Safety Information ..................5 Regulations Covering Fireplace Installation ..............6 2.0 General Information .................. 6 FP7CB Antoinette Wood Fireplace Specifications ............6 The Benefits of EPA Voluntary Emission Program «Low Mass» Phase II ....6 3.0 Fireplace Installation .................
  • Page 4 Disposal of Ashes....................... 51 Replacement of Refractory Panels ................51 Glass Care – Replacement ..................52 Glass Care – Cleaning ....................53 8.0 VIEWS WITH MEASUREMENTS ............54 EXPLODED DIAGRAM AND PARTS LIST ........56 VALCOURT LIMITED LIFETIME WARRANTY ........58...

  • Page 5: Part A - Installation

    PART A – INSTALLATION Safety Information CAUTION: THE INFORMATION GIVEN ON THE CERTIFICATION LABEL AFFIXED TO THE APPLIANCE ALWAYS OVERRIDES THE INFORMATION PUBLISHED, IN ANY OTHER MEDIA (OWNER’S MANUAL, CATALOGUES, FLYERS, MAGAZINES AND/OR WEB SITES). CAUTION: NEVER USE GASOLINE, GASOLINE-TYPE LANTERN FUEL, KEROSENE, CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR ‘‘FRESHEN UP’’...

  • Page 6: Regulations Covering Fireplace Installation

    Regulations Covering Fireplace Installation When installed and operated as described in these instructions, the FP7CB Antoinette wood fireplace is suitable for use as a fireplace appliance in residential installations. In Canada, the CSA B365 Installation Code for Solid Fuel Burning Appliances and Equipment and the CSA C22.1 Canadian National Electrical Code are to be followed in the absence of local code requirements.

  • Page 7: Fireplace Installation

    Fireplace Installation ATTENTION: IN ORDER TO COMPLETE THE FIREPLACE INSTALLATION AND DEPENDING ON THE TYPE OF FINISHING MATERIAL USED, YOU MUST INSTALL ONE OF THE FOLLOWING TRIMS; A NARROW OVERLAP (A) OR A MASONRY TRIM (B) (SOLD SEPARATELY). Figure 1 (A) Figure 1 (B) Narrow Overlap Masonry Trim...

  • Page 8: Installation Of Spacers And Heat Shield

    Installation of Spacers and Heat Shield To complete the fireplace, spacers and heat shield must be secured to the top of the appliance. These parts are required to maintain proper clearances to combustible materials. You will find the spacers, heat shield and screws in the firebox (see Figure 2 and 3). Figure 3 Figure 2 Heat shield (1X)

  • Page 9: Fire Baffles Installation

    3. As illustrated in Figure 6 and 7, position the heat shield (C) between the spacers previously installed with the folds facing up. Align the holes of the shield with the ones of the left and right spacer and secure it with 4 screws (B). Figure 7 Figure 6 Fire Baffles Installation...
  • Page 10 Figure 3.3 A Figure 3.3 B Figure 3.3 C Figure 3.3 D Figure 3.3 E Figure 3.3 F Figure 3.3 G...

  • Page 11: Locating The Fp7Cb Antoinette Wood Fireplace

    Locating the FP7CB Antoinette Wood Fireplace A. The best location to install your fireplace is determined by considering the location of windows, doors, and the traffic flow in the room where the fireplace is located, allowing space in front of the unit for the hearth extension and the mantel, and taking into consideration the location of the outside air kit and chimney.

  • Page 12: Heart Extension Requirements

    Heart Extension Requirements The hearth extension floor area (see (A) on Figure 10) must extend at least 16" (40 cm) in front and at least 8" (20 cm) on each side of the door opening (see Figures 8 and 10). The joint between the hearth extension and the fireplace hearth needs to be made of non-combustible material such as sheet metal or sand-cement grout (not included) as shown on Figure 11.

  • Page 13: Framing, Facing, Mantel, And Combustible Shelf

    Figure 11 Framing, Facing, Mantel, and Combustible Shelf 3.5.1 Framing The construction of the framing, facing, and mantel must be in accordance with the standards and the following illustrations (Figures 12 to 18): A. Frame the fireplace using 2" × 3" (5 cm x 8 cm) or heavier lumber. WARNING: COMBUSTIBLE FRAMING MATERIAL CANNOT BE USED IN THE SPACE DIRECTLY ABOVE THE FIREPLACE, EXCEPT FOR THE STUDS ABOVE THE FACING THAT SUPPORT THE FACING...
  • Page 14 B. Frame the fireplace with vertical studs on each side of the fireplace running from floor to ceiling (see Figure 15). Position the studs back from the front edge of the fireplace, leaving a space the thickness of the facing material so that the facing can be installed flush with the fireplace facing (within limitations of Figure 15).
  • Page 15 Figure 12 (b) CLEARANCES* 3" (76 mm) maximum 8" (203 mm) minimum 20" (508 mm) minimum *The fireplace can be installed against one of the walls in the room, respecting minimum value (B) from door opening. If the fireplace has a wall built against one side of the fireplace, the other sidewall must respect minimum value (C) from door opening.
  • Page 16 Figure 13 Figure 14...
  • Page 17 Figure 15 Figure 16...
  • Page 18 Figure 17 Insulated chase construction...
  • Page 19 Spacers must be installed Figure 18...

  • Page 20: Facing

    3.5.2 Facing CAUTION: BEFORE CLOSING THE WALLS, MAKE SURE THAT THE AIR CONTROL MECHANISM, THE FLUE DAMPER AND DOORS MECHANISM WORK PROPERLY. ATTENTION: IF YOU ARE TO INSTALL A MASONRY TRIM, IT MUST BE SECURED TO THE FIREPLACE BEFORE APPLYING THE FINISHING MATERIAL.
  • Page 21 Facing With the Narrow Overlap Figure 19...
  • Page 22 Facing With the Masonry Trim Figure 20...

  • Page 23: Combustible Shelf

    Figure 21 CAUTION: DO NOT SCREW IN THE HACHURED ZONE (See Figure 21) 3.6.3 Combustible Shelf To install any combustible shelf, refer to Figure 22 for a safe installation. For example, a shelf with a 6" depth (152 mm) must be installed at least 46" (127 cm) from the base of the fireplace. Different shelf dimensions are listed in the table below and in Figure 22 in order to facilitate installation.
  • Page 24 SHELF POSITIONING SHELF DIMENSION SHELF POSITION 6" / 152 mm 46" / 1168 mm 8" / 203 mm 48" / 1219 mm 10" / 254 mm 50" / 1270 mm 12" / 305 mm 52" / 1321 mm Figure 22...
  • Page 25 Figure 23...

  • Page 26: Fresh Air Kit

    Fresh Air Kit During operation, the fireplace requires fresh air for combustion and draws air out of the house. It may starve other fuel burning appliances such as gas or oil furnaces. As well, exhaust fans may compete for air, causing negative pressure in the house, resulting in smoke entering the house from the fireplace.
  • Page 27 Figure 24 Figure 25 Perform an opening in the exterior wall according to the size of the wall termination. From outside, place the outside air inlet cap in the hole (open side down) and fasten the register to the wall, with screws as shown. Place the insulated pipe over the register tube and over the fireplace outside air connector (see Figure 25).

  • Page 28: Installation Of A Gas Lighter

    Installation of a gas lighter We have tested this fireplace with a gas lighter. The input of the gas lighter did not exceed 27,000 BTU/h. Therefore, when this maximum input is not exceeded, the temperatures reached by the fireplace are within its safety requirements. Please note that other building code requirements may apply.

  • Page 29: Masonry Trim

    1. Once the fireplace is fully installed, push the faceplate (C) against the non combustible material, which must be installed on the front of the fireplace. 2. Secure the faceplate (C) to the fireplace with 4 screws (B) supplied with the fireplace. Always make sure the faceplate is squared to the fireplace.
  • Page 30 Figure 28.1 Masonry Trim 1. Once the fireplace is fully installed, press the masonry trim (A) against the fireplace (the longest side towards the bottom going inside the fireplace). 2. Secure the masonry trim (A) to the fireplace with 4 screws (B) supplied with the fireplace.

  • Page 31: Door Alignment

    Door Alignment To adjust glass door 1. Move the screen door completely to the top. 2. Move down the glass door to the bottom. 3. Unscrew the two bolts (A) which are located on the lower left of the door (See Figure 29). 4.

  • Page 32: Suitable Chimneys

    Suitable Chimneys This wood fireplace may be connected to either a factory-built metal or a masonry chimney. Whether metal or masonry, the chimney must have a number of characteristics to be suitable. To be suitable, a factory-built metal chimney must comply with UL 103HT (U.S.A.), ULC S629 (Canada) or ULC S-604 (Canada).
  • Page 33 WARNING: IF THE MALE NOZZLE "HATCHED AREA (A)" OF THE ANCHOR PLATE EXCEEDS 2" (51 MM) IN LENGTH (VALUE (X), SEE IMAGE BELLOW), IT SHALL BE CUT ABOVE THE LIFTING HOOKS WELDED TO THE INSIDE OF THE FLUE OUTLET SO THAT THE ANCHOR PLATE RESTS PERFECTLY ON TOP OF THE FIREPLACE.

  • Page 34: Chimney Installation Notes

    Chimney Installation Notes 1. If possible, install an interior chimney as it will provide better performance. In areas with continuous temperatures below −18° C (0° F), the use of an exterior chimney increases the likelihood of operating problems such as low draft, high rate of creosoting, and poor start- up characteristics.
  • Page 35 Figure 30a Figure 3b...
  • Page 36 12. When you build a chase enclosure for chimney sections above the roof, the chimney must extend at least 3 ft. (92 cm) above the chase enclosure and at least 2 ft. (61 cm) higher than any wall, roof or building within 10 ft. (3.1 m) of it. See Figure 31a and 31b to determine the configuration that applies to your roof (flat or sloped roof and the distance between the chimney and the highest point of the roof and/or the nearest chimney).

  • Page 37: Chimney Installation Instructions

    Chimney Installation Instructions 1. Cut and frame the holes in the ceiling, floor and roof where the chimney will pass. Use a plumb bob to line up the center of the holes. Make sure that the size of the floor and ceiling holes are in accordance with the chimney manufacturer’s instructions.
  • Page 38 EXAMPLE OF TYPICAL CHIMNEY INSTALLATION Figure 33...
  • Page 39 TABLE 3 – THE MINIMUM SYSTEM HEIGHT WHEN USING ELBOWS IS: Fireplace model FP7CB ANTOINETTE WOOD FIREPLACE Chimney model All models listed in Table 1 Vertical installation 15 ft. (4.6 m) * Two (2) elbows 20 ft. (6.1 m) * Four (4) elbows 20 ft.
  • Page 40 Figure 34 Figure 35...

  • Page 41: Angled Radiation Shield

    Angled Radiation Shield When passing through a combustible wall with the chimney at a 30° or 45° angle (30° or 45° in Canada and 30° only in the USA), an angled radiation shield provided by the chimney manufacturer must be installed. Only one is required. Follow the chimney manufacturer’s installation instructions.

  • Page 42: Universal Offset Support

    4.7.2 Universal Offset Support This support is used to support the chimney above an offset. When the chimney offset is used to pass through a wall, this support may be used on the wall to support the chimney. For offset support installation, refer to the instructions provided with the support by the chimney manufacturer.

  • Page 43: Installation Instructions For Masonry Application

    Installation Instructions for Masonry Application WARNING: BEFORE STARTING THE INSTALLATION, THE MASONRY CHIMNEY MUST BE INSPECTED BY A QUALIFIED CHIMNEY SWEEPER. The following requirements must be respected: 1. The chimney must be absolutely clear of any soot residue or creosote. Check for cracks, loose or missing bricks that could inhibit correct installation of the liner.

  • Page 44: Part B - Operation And Maintenance

    PART B - OPERATION AND MAINTENANCE Fuel The FP7CB ANTOINETTE WOOD FIREPLACE is designed to work best when fuelled with seasoned cordwood. Use solid wood or processed solid fuel fire logs only. Hardwoods are preferred to softwoods since the energy content of wood is relative to its density. Hardwoods will result in a longer burning fire and less frequent refuelling.

  • Page 45: Operating The Fp7Cb Antoinette Wood Fireplace

    OPERATING THE FP7CB ANTOINETTE WOOD FIREPLACE Inside the firebox of your unit, you will find the handle that allows you to open the glass door of your fireplace. Simply insert into the opening provided for this purpose at the bottom left of the glass door.

  • Page 46: Maintaining The Fire

    WARNING: NEVER PUT CORDWOOD IN FRONT OF THE ANDIRONS. CAUTION: NEVER USE GASOLINE, GASOLINE-TYPE LANTERN FUEL, KEROSENE, CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR ‘‘FRESHEN UP’’ A FIRE IN THIS FIREPLACE. KEEP ALL SUCH LIQUIDS AWAY FROM THE FIREPLACE AT ALL TIMES. CAUTION: NEVER USE A GRATE OR ELEVATE FIRE.

  • Page 47: Air Intake Control And Exhaust Damper

    Air Intake Control and Exhaust Damper The air intake control (dilution air) and exhaust damper should be in the closed position when there has not been any wood or embers in the fireplace for a few hours. This will minimize air leakage up the chimney.

  • Page 48: Dirty Or Blocked Chimney

    D. Dirty or blocked chimney Check to make sure the chimney is clear and clean. E. Chimney not long enough The minimum system height is 15 feet (4.6m) including the height of the fireplace itself. The chimney must extend at least 3 feet (915 mm) above its point of contact with the roof and at least 2 feet (0.6 m) higher than any roof or wall within 10 feet (3 m) of it.

  • Page 49: Maintaining Your Fp7Cb Antoinette Wood Fireplace

    MAINTAINING YOUR FP7CB ANTOINETTE WOOD FIREPLACE Creosote – Formation and Need for Removal When wood is burned slowly without a flame, it produces tar and other organic vapours which combined with expelled moisture will form creosote. The creosote vapours condense in the relatively cool chimney flue of a slow-burning fire.

  • Page 50: Dealing With A Chimney Fire

    Figure 40.1 Figure 40.2 Figure 40.3 Figure 40.4 Dealing With a Chimney Fire Regular chimney maintenance and inspection can prevent chimney fires. If you have a chimney fire, follow these steps: 1. Close the fireplace glass door and the exhaust damper; 2.

  • Page 51: Disposal Of Ashes

    Disposal of Ashes Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be placed on a non-combustible floor or on the ground, well away from combustible materials pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled.

  • Page 52: Glass Care - Replacement

    30 3/4" x 20 3/4" and tested to reach temperatures up to 1400 ºF. If the glass breaks, it must be replaced with one having the same specification. Contact your Valcourt dealer to obtain a genuine replacement part (see “replacement parts”, in appendix to get the proper part number).

  • Page 53: Glass Care - Cleaning

    To clean the glass, there are a number of specially designed cleaners. Your authorized Valcourt dealer can recommend a suitable cleaner which is available in your area. Regular household glass cleaners will not clean creosote and they usually contain ammonia that may stain the glass permanently.

  • Page 54: Views With Measurements

    VIEWS WITH MEASUREMENTS VA7FE06...
  • Page 55 VA7TR...

  • Page 56: Exploded Diagram And Parts List

    EXPLODED DIAGRAM AND PARTS LIST...
  • Page 57 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your stove, please provide the model number and the serial number. We reserve the right to change parts due to technology upgrade or availability. Contact an authorized dealer to obtain any of these parts.

  • Page 58: Valcourt Limited Lifetime Warranty

    Paint (peeling), gaskets, insulation, firebrick, and ceramic fibre blankets. 1 year *Pictures required Shall your unit or a components be defective, contact immediately your VALCOURT dealer. Prior to your call make sure you have the following information necessary to your warranty claim treatment: •...

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