Valcourt FP10R Installation And Operation Manual
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Valcourt FP10R Installation And Operation Manual

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Safety tested according to ULC S610,
UL 127 standards by an accredited
laboratory.
US Environmental Protection Agency
phase II certified wood fireplace
compliant with 2020 cord wood standard.
Installation and Operation Manual
FP10 LAFAYETTE II
(FP10R model)
CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN
LOCAL AREA.
READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS WOOD FIREPLACE. FAILURE TO FOLLOW THESE
INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH.
READ AND KEEP THIS MANUAL FOR REFERENCE
Printed in Canada
46103A
2022-08-17

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  • Page 1 2020 cord wood standard. Installation and Operation Manual FP10 LAFAYETTE II (FP10R model) CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN LOCAL AREA. READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS WOOD FIREPLACE. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH.
  • Page 3 THANK YOU FOR CHOOSING THIS WOOD FIREPLACE As one of North America’s Contact local building or fire largest and most respected officials about restrictions wood stove and fireplace and installation inspection If this fireplace is not manufacturers, Stove Builder requirements in your local installed properly, International takes pride in the area.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS PART A - OPERATION AND MAINTENANCE ................7 1. Safety Information ........................7 2. General Information ........................ 8 2.1 Performances ........................8 2.2 Specifications ......................... 9 2.3 Dimensions ........................10 2.4 EPA Certification Loading ....................13 2.5 Materials........................14 2.6 Zone Heating .........................14 2.7 Emissions and Efficiency ....................15 3.
  • Page 5 Appendix 8: Refractory Panels Replacement ................67 Appendix 9: Secondary Air Tubes and Baffle Installation ............68 Appendix 10: Blower Replacement ..................69 Appendix 11: Exploded Diagram and Parts List ..............71 VALCOURT Limited Lifetime Warranty ..................74 Dealer: Installer: Phone Number:...
  • Page 6 CERTIFICATION PLATE Page 6 Installation and Operation Manual - FP10 Lafayette II...

  • Page 7: Part A - Operation And Maintenance

    PART A - OPERATION AND MAINTENANCE 1. Safety Information • This fireplace has been tested for use with an open door in conjunction with a fire screen, sold separately. The door may be opened, or fire screen removed only during lighting procedures or reloading.

  • Page 8: General Information

    2. General Information Performances Values are as measured per test method, except for the recommended heating area, firebox volume, maximum burn time and maximum heat output. Model FP10 Lafayette II (FP10R) Fuel Type Dry Cordwood Combustion Technology Non-Catalytic Recommended heating area (sq. ft.
  • Page 9 Recommended log length 16 in (406 mm) east-west Maximum log length 20 in (508 mm) east-west Flue outlet diameter 6 in (150 mm) Recommended connector pipe diameter 6 in (150 mm) Type of chimney CAN/ULC S629, UL 103 HT (2100 °F) Baffle material C-Cast or equivalent Approved for mobile home installation...

  • Page 10: Dimensions

    Dimensions 28 5/8" 727mm 18 3/8" 6" 467mm 150mm 8 1/8" 206mm Figure 1: Top view 10 1/2" 12 5/8" 268mm 321mm 24 3/8" 25 3/8" 619mm 645mm Figure 2: Front view Figure 3: Front view - Door opening G : Opening for gravity hot air distribution kit (ø 8"). Page 10 Installation and Operation Manual - FP10 Lafayette II...
  • Page 11 2 1/2" 64mm 15 3/4" 4 7/8" 401mm 125mm 23 7/8" 607mm 28 3/8" Entrée élect. 15 3/4" 722mm Electrical inlet 401mm Figure 4: Left side view Figure 5: Right side view 36 3/4" 933mm 4 1/2" 116mm 12 1/4" 310mm Figure 6: Bottom view F : Opening for forced air distribution kit (ø...
  • Page 12 18 7/8" 479mm 20 3/8" 516mm 9" 229mm Figure 7: Combustion chamber - Top view 1/2" 13mm 1" 25mm 12 1/8" 307mm 12 7/8" 328mm Figure 8: Left view - Faceplate projection Figure 9: Combustion chamber - Side view Page 12 Installation and Operation Manual - FP10 Lafayette II...

  • Page 13: Epa Certification Loading

    EPA Certification Loading The loading methods shown below are those used during emissions certification. 2.4.1 Air control The air control is located below the ash shelf on the right. To open the air control, push the air control handle completely to the left (High). This will increase the burn rate.

  • Page 14: Materials

    Materials The body of this fireplace, which is most of its weight, is carbon steel. Should it ever become necessary many years in the future, almost the entire fireplace can be recycled into new products, thus eliminating the need to mine new materials. The paint coating on the fireplace is very thin.

  • Page 15: Emissions And Efficiency

    The success of zone heating will depend on several factors, including the correct sizing and location of the fireplace, the size, layout and age of your home and your climate zone. Three- season vacation homes can usually be heated with smaller fireplaces than houses that are heated all winter.

  • Page 16: Log Length

    Homeowners with access to both hardwood and softwood use both types for different purposes. Softer woods make good fuel for mild weather in spring and fall because they light quickly and produce less heat. Softwoods are not as dense as hardwoods so a given volume of wood contains less energy. Using softwoods avoids overheating the house, which can be a common problem with wood heating in moderate weather.

  • Page 17: Drying Time

    Drying Time Firewood that is not dry enough to burn is the cause of most complaints about wood-burning appliances. Continually burning green or unseasoned wood produces more creosote and involves lack of heat and dirty glass door. Firewood with a moisture content between 15% and 20% will allow the fireplace to produce its highest possible efficiency.

  • Page 18: Operating The Fireplace

    4. Operating the Fireplace This wood heater has a manufacturer-set minimum low burn rate that must not be altered. It is against federal regulations to alter this setting or otherwise operate this wood heater in a manner inconsistent with operating instructions in this manual.

  • Page 19: Burning Wood Efficiently

    5. Burning Wood Efficiently First Use Two things happen when burning the first few fires; the paint cures and the internal components are conditioned. As the paint cures, some of the chemicals vaporize. The vapors are not poisonous, but they smell bad. Fresh paint fumes can also trigger false alarms in smoke detectors. When lighting the heater for the first few times, it may be wise to open doors and windows to ventilate the house.
  • Page 20 Here are three more ways to ignite wood fires. 5.2.2 Conventional Method The conventional method to build a wood fire is to crumple 5 to 10 sheets of newspaper and place them in the firebox and hold them in place with ten pieces of kindling wood. The kindling should be placed on and behind the newspaper.

  • Page 21: Combustion Cycles

    Combustion Cycles Wood heating with a space heater is very different than other forms of heating. There will be temperature variations in different parts of the house and there will be temperature variations throughout day and night. This is normal, and for experienced wood burners these are advantages of zone heating wood burning.

  • Page 22: Rekindling A Fire

    Rekindling a Fire When the temperature of the room is lower and all that remains is embers, it is time to reload. Remove excess ash from the front of the firebox and bring the ashes forward. Place a new load of wood on, and at the back of the embers.

  • Page 23: Air Intake Control

    Air Intake Control Once the firewood, firebox and chimney are hot, air intake can be reduced to achieve a steady burn. As the air intake is reduced, the burn rate decreases. This has the effect of distributing the thermal energy of the fuel over a longer period of time.
  • Page 24 5.7.3 High Output Fires When heating needs are high during cold weather, the fire should burn steadily and brightly. This is the time to use larger pieces of hardwood. Place the biggest pieces at the back of the firebox and place the rest of the pieces compactly. A densely built fire like this will produce the longest combustion this fireplace is capable of.

  • Page 25: Maintenance

    5.7.6 Carbon Monoxide When there is no more flame in the firebox and there are still some unburned logs, check outside if there is smoke coming out of the chimney. If this is the case, it means that the fire is out of air to burn properly.
  • Page 26 The goal should be having a clear glass with no brown stains. If brown stains appear regularly on the glass, something about the fuel or the operating procedure needs to be changed. When brown streaks are coming from the edge of the glass, it is time to replace the gasket around the glass.

  • Page 27: Door

    Door In order for the fireplace to burn at its best efficiency, the door must provide a perfect seal with the firebox. Therefore, the gasket should be inspected periodically to check for a good seal. The tightness of the door seal can be verified by closing and latching the door on a strip of paper.
  • Page 28 6.4.2 Alignement To align the doors, open the doors and slightly unscrew the set screws on the lower and upper door hinges with a 3/32" Allen key to release the adjustable hinge rods. 3/32" Using a flat screwdriver, turn the adjustable hinge rods in the directions shown to adjust the doors.

  • Page 29: Exhaust System

    Apply a bead of approximately 3/16" (5 mm) of high temperature silicone in the door gasket groove. Starting from the middle, hinges side, press the gasket into the groove. The gasket must not be stretched during installation. Leave about ½" (10 mm) long of the gasket when cutting and press the end into the groove. Tuck any loose fibers under the gasket and into the silicone.

  • Page 30: Part B - Installation

    6.5.2 Sweeping the Chimney Chimney sweeping can be a difficult and dangerous job. People with no chimney sweeping experience will often prefer to hire a professional chimney sweep to inspect and clean the system for the first time. After seeing the cleaning process, some will choose to do it themselves.

  • Page 31: Safety Information And Standards

    7. Safety Information and Standards Safety • The fireplace and chimney must be in an enclosure up to the attic. • CAUTION: DO NOT ATTEMPT TO MODIFY OR ALTER THE CONSTRUCTION OF THE FIREPLACE OR ITS COMPONENTS. ANY MODIFICATION OR ALTERATION OF CONSTRUCTION MAY VOID THE WARRANTY, LISTINGS AND APPROVALS OF THIS SYSTEM.

  • Page 32: Fireplace Installation

    8. Fireplace Installation Standoff installation Before installing the fireplace, it is mandatory to install the standoffs on the top (B) and the back (C) of the fireplace. The standoffs (B) and (C) can be found in the fireplace firebox and the screws (A) to install them can be found in the fireplace manual.

  • Page 33: Framing Construction

    No part of the fireplace may be located closer to the combustible than the minimum clearance given. A material is considered non-combustible when made entirely of steel, iron, bricks, tiles, concrete, slate, glass or a combination of these materials. Materials corresponding to ASTM E136 and UL 763 are considered to be non-combustible materials with the exception of gypsum, which will be considered a non-combustible material only if it is certified to withstand an ambient temperature of use of 250°F and more.
  • Page 34 Do not use combustible materials for the frame directly above the fireplace. This area COMBUSTIBLE should remain empty to a height of 80" (2.03 m) measured from the base of the fireplace. COMBUSTIBLE Build the fireplace frame using vertical studs placed on the sides of the fireplace, from the floor to the ceiling.
  • Page 35 8.5.1 Fireplace Framing Framing dimensions should be used COMBUSTIBLE as a reference only If a finishing material is installed inside the enclosure, its thickness must be added to the COMBUSTIBLE following measurements. − Framing width 37 ¾" (960 mm) − Framing height to the first header 41 ⅝" (1057 −...
  • Page 36 8.5.3 Framing with forced air distribution kit If a finishing material is installed inside the enclosure, its thickness must be added to the following measurements. D : Forced air duct (Duct can be installed on the left [recommended] or on the right). E : Distance between framing and side fireplace standoff 18"...

  • Page 37: Hearth Extension Construction

    Hearth Extension Construction This fireplace can be installed directly on the floor or on a raised base, combustible or not. The installation can be done according to one of the following options : R FACTOR NON COMBUSTIBLE FLOOR OPTION INSTALLATION TYPE REQUIRED PROTECTION DEPTH On floor level...
  • Page 38 8.6.3 Option #3 - Raised Base Installation of More Than 4" When the fireplace is installed on a raised base of more than 4" (E), a non-combustible floor protection of at least 16" (A) with no R factor must be installed in front of the fireplace.
  • Page 39 8.6.5 R Factor There are two ways to calculate the R-value of the floor protection. First, by adding the R-values of materials used, or by the conversion if the K factor and thickness of the floor protection are given. To calculate the total R value from R values of the materials used, simply add the R-values of materials. If the result is equal to or greater than the R-value requirements, the combination is acceptable.

  • Page 40: Facing

    Facing Non combustible finishing materials such as brick or ceramic can be glued to the facade of the fireplace. Do not put a seal between the faceplate and the finishing material to facilitate removal of the facaplate, if necessary. Combustibles materials allowed in this zone Non combustible material only in this zone...

  • Page 41: Heat Shield For Combustible Shelf

    Heat Shield for Combustible Shelf It is possible to reduce the minimum height required between the floor and a combustible shelf by installing an optional heat shield. Different shelf sizes are listed in the following table. POSITIONING AND DEPTH OF THE SHELF 45°...

  • Page 42: Supply Of Combustion Air

    Supply of Combustion Air The safest and most reliable supply of combustion air for a fireplace is from the room in which it is installed. Room air is already preheated so it will not chill the fire, and its availability is not affected by wind pressures on the house.
  • Page 43 • The chimney must have at least one support. The maximum chimney length that should be supported by the fireplace is 9 feet (2.75 m) for 2" Solid Pack chimney (5 cm) and 12 feet (3.7 m) for 1" Solid Pack chimney. •...
  • Page 44 • A clearance of 2" (50 mm) between the chimney and any combustible material is required. This space must remain free, without insulation or other combustible material.The parts of the chimney that pass into inhabited spaces must be enclosed in an enclosure. •...
  • Page 45 • Cut and frame square holes in all floors, ceilings, and roof that the chimney will go through to provide a 2" (50 mm) minimum clearance between the chimney and any combustible materials. Do not fill this 2" space with insulation or any other combustible material. •...
  • Page 46 9.3.2 Ceiling Supported Installation A : Anchor plate B: Ceiling support C: Framing opening D: Attic insulation shield E: Roof flashing F: Storm collar G: Chimney cap Cut and frame square openings (C) in the ceiling, floor and roof where the chimney will pass. A 2" clearance must be maintained between the chimney and any combustible materials.
  • Page 47 9.3.3 Offset Installation Follow the instructions for a ceiling supported RAIN CAP installation until the first elbow. STORM COLLAR Install and turn the elbow in the right direction. Attach to the chimney using three ½" (12 mm) FLASHING ATTIC metal screws. Install the appropriate number of chimney WALL BAND sections to obtain the necessary deviation.

  • Page 48: Angled Wall Pass-Thru Installation

    Position the fireplace in its location. Temporarily install the elbow or chimney section (A) on the top of the fireplace and, using a level, mark with an oval the location where the flue liner will enter the masonry chimney. Mark where the flue will pass through the masonry chimney.

  • Page 49: Approved Chimneys

    9.5.2 Offset Support This support is used above a chimney offset. When the offset of the chimney pass through a wall, this support can be installed on the wall to support the chimney. Approved Chimneys Table 4 : Approved Chimneys CHIMNEY MODEL TYPE...
  • Page 50 Table 5 : LIST OF MANDATORY COMPONENTS CHIMNEY MANDATORY COMPONENTS TYPE/MODEL MANUFACTURER 1" Solid Pack : Ventis, Nexvent, Olympia Chimney / Champion Chimney System, • Ventilated roof flashing. SBI Venting Division Rockford Chimney Systems • Requires insulated attic radiation Security Chimney shield unless chimney is enclosed 2"...

  • Page 51: Appendix 1: Door Overlay Installation

    APPENDIx 1: DOOR OVERLAY INSTALLATION Position the overlay (R) on the door frame and secure using the bolts (S). To facilitate the installation, do not tighten the nuts until they are all installed. Note: It is not necessary to remove the glass or any other component to install the overlay. Installation and Operation Manual - FP10 Lafayette II Page 51...

  • Page 52: Appendix 2: Faceplate And Louvers Installation

    APPENDIx 2: FACEPLATE AND LOUVERS INSTALLATION A faceplate must be installed on this fireplace. Five choices of louvers are offered. See the faceplate installation manual for more details. Figure 10: Classic style louvers Figure 11: Arabesque style louvers Figure 12: Urban style louvers Figure 13: Mission style louvers Figure 14: Crown style louvers Page 52...

  • Page 53: Appendix 3: Optional Fresh Air Intake Installation

    APPENDIx 3: OPTIONAL FRESH AIR INTAKE INSTALLATION Follow the instructions below for connecting the fireplace to a fresh air intake: • The insulated flexible pipe (D) should be of sufficient length (at least 10') and of a configuration to prevent condensation.
  • Page 54 Installation It is strongly recommended to wear gloves to complete the installation. To use the air intake on the right side, remove the knockout by cutting the micro-joints. Cut and remove the insulation and the other knockout inside the fireplace (1). To use the opening under the fireplace, only cut the knockout.
  • Page 55 Install the flexible duct (D) on the fresh air inlet adapter (B) using one hose clamp (C). Fix the other end to the outer wall register (E) using the second hose clamp (C). The outer wall register (E) must be installed outside the house. To properly install the flexible duct, gently remove the insulation and plastic wrap to expose the duct.

  • Page 56: Appendix 4: Optional Traditional Gravity Hot Air Distribution Kit Installation

    APPENDIx 4: OPTIONAL TRADITIONAL GRAVITY HOT AIR DISTRIBUTION KIT INSTALLATION The kit includes: − 2 hot air outlets (grilles (A) and frames (B)); − 2 90o elbows (C); − 6 steel brackets (D) with fastening screws (E) and self-tapping screws (F) Parts not included in the kit: −...
  • Page 57 Installation rules and advices • The minimum height of the hot air duct is 68" (1.7 m). It must be measured from the base of the fireplace to the top of the hot air outlets. • Do not connect the hot air ducts to a central heating system. The malfunction of the heating system would overheat the fireplace.
  • Page 58 Installation It is strongly recommended to wear gloves to complete the installation. Remove the knockouts that close the 8" (20 cm) diameter holes on top of the fireplace. Then cut and remove the insulation and the other set of knockouts inside the fireplace. Screw the 6 steel brackets (D) with 6 screws (E) onto the top of the fireplace (3 per duct).
  • Page 59 Fasten ducts (G) to 90 ° elbows (C) using self-drilling screws (3 per elbow). Insert the frames (B) into the elbow outlets (C). Press the frame on the back of the non-combustible wall and screw it in place. Screw the frame (B) to the outlet of the elbow (C) with 3 self-drilling screws in each. Attach the decorative grilles (A) to the frames with screws.

  • Page 60: Appendix 5: Optional Modern Gravity Hot Air Distribution Kit Installation

    APPENDIx 5: OPTIONAL MODERN GRAVITY HOT AIR DISTRIBUTION KIT INSTALLATION The kit includes : − Decorative plate (A); − Adjustable frame (B); − Heat distribution box (C); − Telescoping section (D); − Anchor plates (E); − All screws are included. Not included in the kit: −...
  • Page 61 Dimensions of the decorative plate 32" 814mm 3" 76mm 2" 34 1/8" 52mm 867mm Dimensions of assembled heat distribution box and adjustable decorative plate 1" 25mm 0" 11/16" 17mm MIN. MAX. 35 1/8" 892mm Dimensions of telescoping section 36 1/8" 918mm 21 3/8"...
  • Page 62 Installation rules and advice • Do not connect the hot air ducts to a central heating system. The malfunction of the heating system would overheat the fireplace. • Do not use insulated flexible ducts as they may overheat. • Do not use «T» fittings or anything other than those listed below. •...
  • Page 63 Installation It is strongly recommended to wear gloves to complete the installation. Remove the knockouts that close the 8" (20 cm) diameter holes on top of the fireplace. Then cut and remove the insulation and the other set of knockouts inside the fireplace. Secure the 2 anchor plates (E) with 8 screws provided (F) on top of the fireplace (4 for each anchor plate).
  • Page 64 Secure the telescoping sections (D) to the heat distribution box (C) with self-tapping screws (G) (3 per telescoping section). Determine the needed height and secure the two parts of the telescoping sections together with 3 self-tapping screws. Insert the adjustable frame (B) in the heat distribution box (C), press it against the non-combustible material and secure with 4 screws into the heat distribution box.

  • Page 65: Appendix 6: Optional Forced Air Distribution Kit Installation

    APPENDIx 6: OPTIONAL FORCED AIR DISTRIBUTION KIT INSTALLATION It is possible to connect a forced air distribution kit on either sides of this fireplace. Installing the kit on the left side of the fireplace will provide better performances than on the right side. This kit allows distributing heat to another room up to 50 feet (15 m) of the fireplace.

  • Page 66: Appendix 7: Optional Fire Screen Installation

    APPENDIx 7: OPTIONAL FIRE SCREEN INSTALLATION In the United States or in provinces with a particulate emissions limit (e.g.: US EPA), the use of open-door wood fireplace with a rigid firescreen is prohibited. A fire screen door can be installed on the fireplace. For more details, refer to the installation manual supplied with the fire screen.

  • Page 67: Appendix 8: Refractory Panels Replacement

    APPENDIx 8: REFRACTORY PANELS REPLACEMENT Using a ratchet and a Torx (T-30) bit , unscrew Remove the floor refractory panel (W). the two screws (V) holding the andiron (U). T-30 Using a power driver, remove the refractory Remove the back refractory panel (Z). panels brackets (X) and the side refractory panels (Y).

  • Page 68: Appendix 9: Secondary Air Tubes And Baffle Installation

    APPENDIx 9: SECONDARY AIR TUBES AND BAFFLE INSTALLATION Starting with the rear tube, lean and insert the right end of the secondary air tube into the rear right channel hole. Then lift and insert the left end of the tube into the rear left channel. Align the notch in the left end of the tube with the key of the left air channel hole.

  • Page 69: Appendix 10: Blower Replacement

    APPENDIx 10: BLOWER REPLACEMENT To facilitate the blower replacement, it is recommended to remove the faceplate first. Refer to the faceplate installation manual for more details. Remove the air control decorative panel (J) Remove the air control housing (L) by by removing the screws (K).
  • Page 70 Unplug the blower’s electric wires (P) and (Q). Lift the blower (O) located under the firebox towards the back. Turn 90° to pull out. Repeat the steps in reverse order to reinstall the blower. Blower connection The wiring should be done by a qualified electrician. Connect the wires from the power outlet to the terminal block, making sure that the white wire matches the white wire on the terminal.

  • Page 71: Appendix 11: Exploded Diagram And Parts List

    APPENDIx 11: ExPLODED DIAGRAM AND PARTS LIST 18 17 DETAIL D 23 24 DETAIL E DETAIL F 61 62 DETAIL A DETAIL B DETAIL C Installation and Operation Manual - FP10 Lafayette II Page 71...
  • Page 72 Contact an authorized dealer to obtain any of these parts. Never use substitute materials. Use of non-approved parts can result in poor performance and safety hazards. Item Description SE46103 OWNER MANUEL FP10R FIREPLACE VA10RE07 BLACK DOOR OVERLAY VA10RE40 BRUSHED NICKEL DOOR OVERLAY 30417...
  • Page 73 Item Description 21578 C-CAST BAFFLE PL72046 BACK SECONDARY AIR TUBE PL72047 CENTER BACK SECONDARY AIR TUBE PL72048 CENTER FRONT SECONDARY AIR TUBE PL72049 FRONT SECONDARY AIR TUBE PL72040 REFRACTORY PANEL BRACKET 22140 RIGHT REFRACTORY SLAB 22138 REAR REFRACTORY SLAB 22139 LEFT REFRACTORY SLAB 22137 FLOOR REFRACTORY...

  • Page 74: Valcourt Limited Lifetime Warranty

    *Pictures required **Limited to one replacement Shall your unit or a components be defective, contact immediately your VALCOURT dealer. Prior to your call make sure you have the following information necessary to your warranty claim treatment: Nature of the defect and any relevant information Your name, address and telephone number ▪...
  • Page 76 NOTES :...
  • Page 77 NOTES :...
  • Page 78 This document is available for free download on the Stove Builder International inc. manufacturer’s website. It is a copyrighted document. 250, De Copenhague street, Resale is strictly prohibited. The manufacturer may update St-Augustin-de-Desmaures (Québec), Canada this document from time to time and cannot be responsible G3A 2H3 for problems, injuries, or damages arising out of the use 418-908-8002...

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