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PREFABRICATED WOOD-BURNING FIREPLACE INSTALLATION AND OPERATION MANUAL Keep this manual for future reference 250, de Copenhague, Saint- Augustin-de-Desmaures (Quebec), Canada G3A 2H3 Tel: (418) 878-3040 Fax: (418) 878-3001 www.valcourtinc.com Standards: ULC-S610 UL-127 E.P.A. Standards Exempt This manual is available for free download on the manufacturer’s web site. It is a copyrighted document.
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THANK YOU FOR CHOOSING THIS VALCOURT FIREPLACE As one of North America’s largest and most respected wood stove and fireplace manufacturers, VALCOURT takes pride in the quality and performance of all its products. We want to help you get maximum satisfaction as you use this product.
INTRODUCTION This manual contains all the information required for safe, efficient installation and use of your Valcourt fireplace. Read carefully all the instructions contained herein and keep this manual handy so you may refer to it whenever necessary. Before starting to install the fireplace, consult local authorities to obtain a construction permit and learn about all applicable regulatory requirements.
ATTENTION: Do not modify or adapt the fireplace’s construction or components. This would void the warranty. In this event, VALCOURT would not be held responsible for any damages which may occur.
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in pressure and smoke flow reversal. Fireplaces with outdoor chimneys installed on lower floors (basements) are particularly prone to smoke flow reversal. Figure #2: Possible Chimney Configurations The table below shows the minimum chimney height requirements, fireplace included, according to the number of elbows: Chimney Number of Elbows...
FIREPLACE INSTALLATION 1. Before beginning installation, remove the fireplace trim to protect it from damage. The fastening screws are located behind the upper and lower louvers. Make sure no masonry products or acids come into contact with the trim as these may discolor the finish which is not under warranty. 2.
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15. Valcourt fireplaces can be equipped with a temperature control. The fan will come on as soon as the fireplace reaches its minimum start temperature. Have the wiring installed by a qualified electrician (Figure #3). Electrical Installation Instructions 15.1 Install the connection box on the right behind the lower louver.
CHIMNEY INSTALLATION 1. Assemble the first chimney section with the adaptor (provided by the chimney manufacturer) using three ¾” (19 mm) screws. 2. Screw this assembly to the fireplace using four ¾” (19 mm) screws, taking care not to block the rotation of the flue damper key.
MASONRY CHIMNEY INSTALLATION WARNING: Before starting installation, the masonry chimney must be inspected by a qualified sweep. Installation with an 8 in. EXCEL chimney Installing your fireplace with a masonry chimney still requires using EXCEL chimney from the top of the fireplace to the wall where it will connect to a listed liner that will run up inside the masonry chimney.
Figure #10: Minimum Chimney Height FIREPLACE FINISH 1. Combustible materials can be used to finish the fireplace. The framing can be built directly on the sides of the appliance. 2. Side walls can exceed the appliance’s. (Figure #11) 3. Combustible framing can cover the sides of the appliance but not its face. (Figure #14) 4.
7. The fireplace’s facing must be made of non-combustible materials only. Fireplace Facing 7.1 Remove the decorative trim. 7.2 Install the non-combustible facing material (marble, ceramic tile, Durock, brick, etc.). 7.3 Reinstall the decorative trim. (Figure #14) NOTE: Make sure nothing obstructs or interferes with the front hot air outlets. The enclosure could overheat. Any accessible chimney must be fenced off or finished to prevent contact.
DO NOT OVERHEAT 8. Use the grate made by VALCOURT. Burn only the quantity of combustible it can contain. Do not burn garbage, painted wood or wood that has been exposed to salt water. 9. Always have minimum of 1” accumulation of ashes at the bottom of the fireplace. The grate may deform if no ashes are left.
CREOSOTE When wood burns slowly, it produces tar and other organic vapors which combines with humidity to produce creosote. Creosote vapor condenses in the chimney left relatively cool by the slow fire and coats the inside of the flue with residue. When creosote ignites, it produces a red-hot, extremely dangerous fire. It is therefore recommended to make small, brightly burning fires rather than lazy, smoldering fires.
5. Handle the glass with care to avoid injury. 6. Allow to dry for 24 hours. NOTE: Never use substitute parts. Use only Valcourt brand parts. Here are the steps to replace glass windows of an FP5 fireplace: 1. Remove glass frame from fireplaces.
REPLACING REFRACTORY BRICK Do not use the fireplace with a broken or missing refractory bricks. Here are the steps to replace the refractory bricks of an FP5 fireplace: 1. Remove the log support 2. Remove the front refractory brick (VA5-071-5). 3.
TROUBLESHOOTING Expansion and contraction noises during the heating and cooling cycle are normal. Here is how to prevent smoke flow reversal: position air intake lever to maximum, slowly open the fireplace doors before lighting the kindling, make a torch by lighting rolled up newspaper and hold it out to the smoke chamber until your feel the chimney begin to draw.
PARTS LIST (MODERN STYLE DOORS - FP5SBO) # Pièce Description Qté 99999 BUILD TO ORDER 99999 BUILD TO ORDER AC09194 BLACK WOODEN DOOR HANDLE (2 PER PACKAGE) PL60760 DOOR RETAINER VA2051J CERAMIC GLASS 3/16" X 14 7/8" X 17 1/8" SE60093 LH SIDE MECHE DOOR ASSEMBLY SE60095...
PARTS LIST (MODERN STYLE FOLDING DOORS - FP5DBO) # Pièce Description Qté 99999 BUILD TO ORDER 99999 BUILD TO ORDER AC09194 BLACK WOODEN DOOR HANDLE (2 PER PACKAGE) PL60760 DOOR RETAINER VA2051K CERAMIC GLASS 3/16" X 7 3/8" X 17 1/8" SE60093 LH SIDE MECHE DOOR ASSEMBLY SE60095...
Paint (peeling), gaskets, insulation, refractory panels* and ceramic fibre 1 year blankets. *Pictures required Shall your unit or a components be defective, contact immediately your VALCOURT dealer. Prior to your call make sure you have the following information necessary to your warranty claim treatment: ...