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Air Care Seminar Training Sullair Air Care Seminars are courses that provide hands-on instruction for the proper operation, maintenance, and servicing of Sullair products. Individual seminars on Portable compressors are offered at regular intervals throughout the year at Sullair’s training facility located in Michigan City, Indiana.
600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual Table of Contents Table of Contents Section 1: Safety.......................1 General....................... 1 Personal protective equipment ..............1 Pressure release ..................1 Fire and explosion ..................2 Moving parts ....................3 Hot surfaces, sharp edges and sharp corners..........
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Table of Contents 600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual Air inlet system, functional description............27 Piping and instrumentation—compressor ..........28 2.10 Piping and instrumentation—engine ............30 2.11 Instrument panel group, functional description .........32 2.12 Engine control module, functional description ..........
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600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual Table of Contents 5.11.3 Wheel bearing lubrication ..................58 5.11.4 Main fluid filter servicing ..................60 5.11.5 Air filter maintenance ...................60 5.12 Troubleshooting guide ................65 Section 6: Noise Control..................69 Noise emissions warranty.................
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Table of Contents 600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual Notes: 02250197-981 R01 Subject to EAR, ECCN EAR99 and related export control restrictions.
600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual 1: Safety Section 1 Safety factory approval. NOTE Each day, walk around the air compressor and inspect for leaks, loose or missing parts, damaged parts or parts out of adjustment. Perform all recommended daily maintenance.
1: Safety 600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual D. Provide an appropriate flow-limiting valve for each cap completely. Remove radiator filler cap only when additional 75 feet (23 m) of hose in runs of air hose cool enough to touch with a bare hand.
600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual 1: Safety uids or fluid film within the material. DO NOT use P. DO NOT attempt to use ether as a starting aid in gas- flammable solvents for cleaning purposes.
1: Safety 600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual C. Wear snug-fitting clothing and confine long hair when regeneration of the Diesel Particulate Filter (DPF), the working around this compressor, especially when Auxiliary Regeneration Device (ARD) will be in operation, exposed to hot or moving parts.
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600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual 1: Safety Standards 29 CFR 1920 and any other Federal, State pound to air line anti-icer systems. Keep openings of or Local codes or regulations. valve or atomizer tube of ether starting aid system pointed away from yourself and other personnel.
1: Safety 600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual Keep lift operator in constant attendance whenever 1.8 Electrical shock compressor is suspended. A. Keep the towing vehicle or equipment carrier, com- J. Set compressor down only on a level surface capa-...
600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual 1: Safety reservoir tanks. Lockout or tag lines or made to inform him or her that the lock- valves. out or tagout device has been removed. b. Any mechanism under tension or pres- d.
1: Safety 600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual J. Set the parking brakes of both the compressor (if pro- T. Start the compressor in accordance with normal pro- vided) and the starting vehicle or otherwise block cedure.
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600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual 1: Safety raise drawbar with the jack to engage coupling CAUTION device or otherwise couple the compressor to the towing vehicle. Retract the front screw jack only after attaching the compressor to the tow vehicle.
1: Safety 600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual M. Make sure parking brakes in towing vehicle are set, ing forward or backing up, regardless of the terrain or that its wheels are chocked or blocked, or that it is being traversed.
600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual 1: Safety handle. Use a screwjack or chain fall if you cannot lift CAUTION or raise the drawbar without avoiding injury to your- self or others. Retract the front screw jack only after attaching K.
1: Safety 600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual 1.15 Symbols and references The symbols below may or may not be used. Please refer to the decals set forth on the machine for applicable symbols.
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600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual 1: Safety ENGINE START DANGEROUS OUTLET ENGINE ECM REMOTELY CONTROLLED READ/WRITE DATA CORROSIVE INTAKE AIR EXHAUST GAS WARNING FAN GUARD DO NOT MAINTENANCE BELT GUARD BELOW TEMPERATURE DO NOT TOW...
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1: Safety 600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual RADIATOR HOUR METER COMPRESSOR AIR AIR-CIRCULATING PRESSURE START AIR-COOLED OIL COOLER CONTROL LIQUID-COOLED OIL COOLER ENGINE PREHEAT LOW TEMP AID LUBRICATION ENGINE WARNING TRAILER TOWING MODE...
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600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual 1: Safety DO NOT OPERATE WATER DRAIN WHILE STACKED PRESSURIZED SPRING SEVER (FAN) DO NOT MIX FLUIDS DEF FLUID ONLY AUTO START/STOP SAFETY SYMBOLS 4 FLUID DRAIN 02250197-981 R01...
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1: Safety 600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual Notes: 02250197-981 R01 Subject to EAR, ECCN EAR99 and related export control restrictions.
600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual 2: Description Section 2 Description electrical system. The machine is also supplied with 2.1 Introduction sound deadening insulation to lower noise emissions to Sullair Portable Air Compressor models offer superior...
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2: Description 600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual 1. Moisture separator 8. Engine radiator 2. Thermal valve 9. Discharge air filter 3. Regulator valve 10. Receiver tank 4. Engine coolant fill 11. E-Stop 5. Fluid cooler 12.
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600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual 2: Description 1. Moisture separator 8. Engine radiator 2. Thermal valve 9. Discharge air filter 3. Regulator valve 10. Receiver tank 4. Engine coolant fill 11. E-Stop 5. Fluid cooler 12.
2: Description 600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual troller increases the engine speed to full load (1800 rpm). 2.5 Capacity control system, As the demand for air decreases, the Compass Control- functional description ler commands the engine to reduce speed to idle (1400 Refer to Figure 2-4.
600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual 2: Description Fluid is added to the receiver tank via a capped fluid filler. 2.6 Compressor discharge system, A fluid level gauge glass enables the operator to visually functional description monitor the receiver tank fluid level.
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2: Description 600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual 1. Receiver tank 6. Discharge filter 2. Minimum pressure check valve 7. Pneumatic valves 3. Air valve 8. Standard air out 4. Aftercooler 9. Aftercooled air out 5.
600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual 2: Description instrument panel, the engine air filter restriction gauge or 2.8 Air inlet system, functional the compressor air filter restriction gauge will indicate description when restriction of the air passing through the filter Refer to Figure 2-7.
2.9 Piping and instrumentation—compressor 02250170-299 R00 (sh1)
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2.9 Piping and instrumentation—compressor Key Description Qty Notes Key Description Qty Notes FILTER, AIR VALVE, SPIRAL GAUGE, AIR FILTER RESTRICTION VENTILATOR, AIR INLET VALVE CYLINDER, AIR (OPTIONAL) COMPRESSOR VALVE, PRESSURE DIFF. BYPASS VALVE, RELIEF VALVE, BACK PRESSURE REGULATOR SWITCH, TEMPERATURE MANIFOLD, OIL CONTROL SENSOR, TEMPERATURE MANIFOLD, AIR CONTROL...
2: Description 600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual The diagnostic FLASH CODE may be retrieved using this 2.11 Instrument panel group, lamp. functional description ® The lamp is not required for engine operation, however, it...
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168-02 (I) The engine will shut down if both speed/timing sensors are lost. (II) Fuel injection will not occur and the engine will not start. NOTE: Sullair engines are programmed to shut down. CID = Component Identifier SPN = Suspect Parameter Number...
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545-06 (I) The engine will shut down if both speed/timing sensors are lost. (II) Fuel injection will not occur and the engine will not start. NOTE: Sullair engines are programmed to shut down. CID = Component Identifier SPN = Suspect Parameter Number...
600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual 2: Description engine coolant level drops too low. In addition, there is a 2.13 Electrical system, functional starter protection relay which prevents accidental starter description engagement after the engine is running or whenever The electrical system is comprised of not only the neces- there is pressure in the receiver tank.
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2: Description 600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual Notes: 02250197-981 R01 Subject to EAR, ECCN EAR99 and related export control restrictions.
®1 Sullair AWF 1500 −20 to 120 (−29 to 49) Sullair part numbers for multi-viscosity lubricants are 250030-757 (5 gallons/18.9 liters), 250030-758 (55 gallons, 208 liter drum) 3.5 Application guide Refer to Figure 3-1. Sullair Air Compressors are supplied ®...
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600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual 3: Specifications Notes: 02250197-981 R01 Subject to EAR, ECCN EAR99 and related export control restrictions.
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3.7 ID, tandem axle Key Part number Qty Description Notes Drawing notes DIMENSIONS ARE IN INCHES [] DIMENSIONS ARE IN MILLIMETERS. ALL DOORS REQUIRE 5 FOOT [1524] CLEARANCE. REAR DOOR ACCESS BATTERIES AND COOLERS. REFERENCE: A STANDARD 40’ CONTAINER SIZE IS 88” WIDE X 89” TALL X 234” LONG. REFERENCE: TWO COMPRESSORS CAN FIT IN A 40’...
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3.8 ID, 4-wheel Key Part number Qty Description Notes Drawing notes DIMENSIONS ARE IN INCHES [] DIMENSIONS ARE IN MILLIMETERS. ALL DOORS REQUIRE 5 FOOT [1524]CLEARANCE. REAR DOOR ACCESS BATTERIES AND COOLERS. REFERENCE A STANDARD 40’ CONTAINER SIZE IS88” WIDE X 89” TALL X 234” LONG. REFERENCE THREE COMPRESSORS CAN FIT IN A 40’HIGH CUBE CONTAINER.
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3.9 ID, without running gear Part number Qty Description Notes Drawing notes DIMENSIONS ARE IN INCHES [] DIMENSIONS ARE IN MILLIMETERS. ALL DOORS REQUIRE 5 FOOT [1524] CLEARANCE. REAR DOOR ACCESS BATTERIES AND COOLERS. REFERENCE A STANDARD 40’ CONTAINER SIZE IS 88” WIDE X 89” TALL X 234” LONG. REFERENCE THREE COMPRESSORS CAN FIT IN A 40’...
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3: Specifications 600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual Notes: 02250197-981 R01 Subject to EAR, ECCN EAR99 and related export control restrictions.
600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual 4: Operation Section 4 Operation 4.1 General While Sullair has built into this compressor a comprehen- beginning of a malfunction. Before starting your Sullair sive array of controls and indicators to assure you that it...
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4: Operation 600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual Control or indicator Purpose Provides an air signal to the inlet valve and engine to close the inlet Control Regulating Valve valve and reduce engine speed to control air delivery according to demand.
600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual 4: Operation 2. Turn the OFF/ON/START switch to the 4.3 Compressor start-up procedure “START” position. You do not have to hold 1. Turn the ON/OFF/START switch, located on the switch in the “START”...
4: Operation 600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual The controller will continue to monitor the 4.4 Shutdown procedure system pressures and will not power down 1. Close the service valve. until all pressures drop below 10 PSI (0.7 2.
600H, 700, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual 5: Maintenance Section 5 Maintenance After a routine start has been made, it is necessary to 5.1 General perform an inspection to ensure all operations are per- A good maintenance program is the key to long compres- forming correctly.
5: Maintenance 600H, 700, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual tected. Corrosion to radiator surfaces will occur, thus eign materials, if any. Perform the following maintenance reducing radiator life expectancy. operations to prevent unnecessary problems.
600H, 700, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual 5: Maintenance Figure 5-1: Running gear lubrication the appropriate drain valve located in the frame at the 5.10 Maintenance every 1500 hours front of the machine. Close the valve when draining is ®...
5: Maintenance 600H, 700, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual 2. Remove the cover/element assembly by 5.11.4 Main fluid filter servicing loosening the wingnut securing the cover/ Refer to Figure 5-3. The main fluid filters are located element assembly.
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600H, 700, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual 5: Maintenance 1. Housing 4. Primary element 2. Secondary element 5. Sealing washer 3. Dust collector 5. Wing nut Primary Filter Element, Part No. 048462 Secondary Filter Element, Part No. 048463...
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5: Maintenance 600H, 700, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual unload service pressure up or down as 5.11.5.4 Control system adjustment needed until 100 psig (6.9 bar) is maintained Refer to Figure 5-5. Prior to adjusting the control system, when engine speed is 1800 rpm.
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5: Maintenance 600H, 700, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual 2. Remove the fluid return line from the fitting in 5.11.5.5 Separator element replacement the cover. 3. Remove the twelve (12) 5/8 x 2.25 in cap-...
600H, 700, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual 5: Maintenance • Check for parts damaged by heat or an electri- 5.12 Troubleshooting guide cal short circuit, usually apparent by discolor- The following Troubleshooting Chart is based on both the ation or a burnt odor.
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5: Maintenance 600H, 700, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual Symptom Probable cause Remedy Check service lines for leaks of open Air demand is too great valves. Check the filter gauges on instrument Dirty air filter panel and change element if required.
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600H, 700, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual 5: Maintenance Symptom Probable cause Remedy Clogged return line Clear orifice. Check all pipes, connections and com- Leak in the lubrication system ponents Excessive compressor Separator element damaged or not Change separator element.
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5: Maintenance 600H, 700, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual Notes: 02250197-981 R01 Subject to EAR, ECCN EAR99 and related export control restrictions.
600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual 6: Noise Control Section 6 Noise Control control prior to its sale or delivery to the ulti- 6.1 Noise emissions warranty mate purchaser or while it is in use.
6: Noise Control 600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual 6.3 Noise emissions maintenance and maintenance record log The following instructions and maintenance record log book, for the proper maintenance, use and repair of this com- pressor, is intended to prevent noise emission degradation.
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600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual 6: Noise Control Table 6-3: Annual engine vibration mount inspection At least annually inspect engine vibration mounts for security of attachment and to make sure the resilient parts are intact. Do not operate compressor with defective engine mounting system.
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6: Noise Control 600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual Table 6-5: Annual acoustical materials inspection At least annually inspect all acoustical materials, if any, for security of attachment. Make sure that there is not any material missing or damaged (refer to Parts List).
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Subject to EAR, ECCN EAR99 and related export control restrictions.
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Sullair, LLC 3700 East Michigan Boulevard Michigan City, IN 46360 USA www.sullair.com 1-800-SULLAIR (USA only) 1-219-879-5451 (non-USA) Information and specifications are subject to change without prior notice. Subject to EAR, ECCN EAR99 and related export control restrictions.
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