Wine Guardian D050V Installation, Operation And Maintenance Manual
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Wine Guardian D050V Installation, Operation And Maintenance Manual

Ducted and ducted vertical wine cellar cooling systems
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Ducted and Ducted Vertical
Wine Cellar Cooling Systems
Installation, Operation and Maintenance Manual
60Hz Models: D025, D050, D088, D0200, D050V, D088V
50Hz Models: WG40, WG75, WG100, WG175
Manufactured by:
Syracuse, NY
wineguardian.com
airinnovations.com
Wine Guardian reserves the right, without notice, to make changes to this document at its sole discretion.
Please visit our web site for the most current version of the Wine Guardian manual and other literature.
Wine Guardian is a registered trademark (2,972,262) of Air Innovations, Inc.
Edition 02-2019 (Original Instructions)
© Air Innovations 2019
15H0127-00
Part No.
1

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Summary of Contents for Wine Guardian D050V

  • Page 1 Wine Guardian reserves the right, without notice, to make changes to this document at its sole discretion. Please visit our web site for the most current version of the Wine Guardian manual and other literature. Wine Guardian is a registered trademark (2,972,262) of Air Innovations, Inc.

  • Page 2: Table Of Contents

    Overview Illustration of water-cooled system ................ 14 Wiring diagrams D025 and D050 and D050V................ 15 Wiring diagrams D025 and D050 and D050V Continued ............15 Wiring diagram D088 and D200 and vertical model D088V ........... 17 Wiring diagram water-cooled D025 and D050 ............... 18 Wiring diagram water-cooled D088 and D200 ...............
  • Page 3 Wiring the Unit for Power ....................37 Installing the Thermostat and Communication Cable ............ 39 Mounting the Remote Interface Controller ..............39 Installation of the Wine Guardian Remote Sensor ............41 Mounting the Remote Sensor ....................41 Joining Communication Cable ..................43 Standard Controller Functions ..................
  • Page 4 Receiving and Inspecting ...................... 56 Handling and Installing ......................56 Starting-up the Unit ....................... 56 Starting Up and Operating the Wine Guardian .............. 57 Turn on the Unit ........................57 Testing the Fan ........................57 Running the Unit ........................57 Cycling the Unit ........................
  • Page 5 Noise is from airflow ......................65 Redirect airflow ........................65 High Pressure Switch has Shut Down the Unit ............66 Instructions to Reset High Pressure Switch ............... 66 Advanced Troubleshooting .................... 67 Evaporator coil is freezing ..................... 67 High pressure switch keeps tripping ..................67 Unit cycles on and off more than 8 times/hr ................

  • Page 6: Directory Of Terms

    CSA/ETL – Canadian Standard Association/Electric Testing Laboratory Exhaust Air – The air leaving the evaporator or condenser section of the Wine Guardian unit. Evaporator (Cooling) Section / Coil – The Evaporator Section uses the cooling coil and the fan to remove heat from the air inside the wine cellar to the refrigerant, cooling the air and condensing moisture out of the air.

  • Page 7: Receiving, Inspecting And Unpacking The Wine Guardian Unit

    Receiving, Inspecting and Unpacking the Wine Guardian Unit Receiving and Inspecting the Unit NOTE: Wine Guardian units are factory assembled and tested prior to shipment. Wine Guardian units are shipped in individual corrugated boxes. ✓ Lift at the designated handhold locations only or fully support from underneath. A shipment may include one or more boxes containing accessories.

  • Page 8: General Description

    The Wine Guardian cooling systems are designed to be used as a remotely mounted unit with external ductwork connections.

  • Page 9: Standard Specifications

    ✓ A built-in condensate drain trap. (no external trap is required) The Wine Guardian 60Hz models meets or exceeds its rated capacities for total BTU/H and CFM at design cellar conditions and external static pressures. The Wine Guardian 50Hz models meets or exceeds its rated capacities for total watts and cubic liters per second at design cellar conditions and external static pressures.

  • Page 10: Accessories And Optional Equipment

    Duct Collars and Flexible Ducts Ducting for the Wine Guardian is sold in kits by size for each unit. Each kit contains two adapter collars, one 25-foot (7.3 meters) length of round flexible duct and two straps. The number of duct kits needed depends on the layout.

  • Page 11: Overview Of The Wine Guardian Unit

    Wine Guardian without any additional electrical power wiring. It automatically adds moisture into the cellar by the evaporation of water over a distribution pad. The same Wine Guardian thermostat controller supplied with the Wine Guardian unit automatically controls humidity as well as temperature.

  • Page 12: Overview Illustration Of The Wine Guardian Unit

    Overview Illustration of the Wine Guardian Unit Fig. 1 High Pressure Liquid Low Pressure Vapor Fig. 2...
  • Page 13 Overview Illustration of Vertical Ducted Models Evaporator (cooling) coils Thermal expansion valve Internal drain trap Drain pan Outlet drain tube Condenser coils Compressor High pressure switch Filter/dryer...

  • Page 14: Overview Illustration Of Water-Cooled System

    Overview Illustration of water-cooled system Fig. 3 Water In Water In Water Out Fig. 4...

  • Page 15: Wiring Diagrams D025 And D050 And D050V

    Wiring diagrams D025 and D050 and D050V Fig.5...
  • Page 16 Wiring diagrams D025 and D050 and D050V Continued Fig.6...

  • Page 17: Wiring Diagram D088 And D200 And Vertical Model D088V

    Wiring diagram D088 and D200 and vertical model D088V Fig.7...

  • Page 18: Wiring Diagram Water-Cooled D025 And D050

    Wiring diagram water-cooled D025 and D050 Fig.8...

  • Page 19: Wiring Diagram Water-Cooled D088 And D200

    Wiring diagram water-cooled D088 and D200...

  • Page 20: Wiring Diagram Model Wg40

    Wiring Diagram Model WG40...

  • Page 21: Wiring Schematic Model Wg75

    Wiring Schematic Model WG75...

  • Page 22: Wiring Schematic Model Wg100

    Wiring Schematic Model WG100...

  • Page 23: Wiring Schematic Model Wg175

    Wiring Schematic Model WG175...

  • Page 24: Wine Guardian Dimensional Data

    Wine Guardian dimensional data...

  • Page 25: Wine Guardian Dimensional Data

    Wine Guardian dimensional data Table 1 Wine Guardian Dimensional Data for 60Hz models D025 D050V/D088V Model Number D050 D088 D200 Dimensions - Nominal - add 0.375 inches for each grille A – Depth Inches 22.38 B – Height Inches 28.84 C –...

  • Page 26: Wine Guardian Specifications Sheet - 60Hz Models

    2. Wine Guardian reserves the right to make changes to this document w ithout prior notice at its sole discretion. 3. All rating at sea level. 4. D200 air flow based on 0.35 inches Wine Guardian external static pressure using 50' of flexible ductw ork, grills and collars. Rev.02-2016...

  • Page 27: Wine Guardian Specifications Sheet - 50Hz Models

    Wine Guardian Specifications sheet – 50Hz models...

  • Page 28: Safety

    Safety Before installing or maintaining the Wine Guardian unit do the following: 1. Read these instructions. 2. Keep these instructions. 3. Heed all warnings. 4. Follow all instructions. IMPORTANT The equipment described in this manual uses electricity. Be sure to follow the safety procedures outlined in the Wine Guardian Manual.

  • Page 29: Lockout/Tagout Procedure

    RISK OF PERSONAL INJURY OR DAMAGE TO EQUIPMENT Improper installation may result in the equipment malfunctioning and a safety hazard. Read all of the installation instructions before installing the Wine Guardian unit Lockout/Tagout Procedure 1. Turn off the power switch (indicator light should be off) 2.

  • Page 30: Moving Parts Hazards

    Rotating fan blades are present in the Wine Guardian unit. Sticking a hand into an exposed fan while under power could result in serious injury. Be sure to use the Lockout/Tagout procedure when working in this area or remove the power cord.
  • Page 31 Install in accordance with the instructions in the Wine Guardian Manual. Do not defeat the safety purpose of the polarized or grounding type plug. A polarized plug has two blades with one wider than the other.

  • Page 32: Installation

    ✓ Use only dedicated power outlet boxes of the correct capacity and configuration for the unit model. CAUTION RISK OF PERSONAL INJURY OR DAMAGE TO EQUIPMENT Improper installation may result in the equipment malfunctioning and a safety hazard. Read all installation instructions before installing the Wine Guardian unit...

  • Page 33: Air Flow Illustration

    Air Flow Illustration Fig. 1 and 2 Air Flow Illustration for Vertical Model...

  • Page 34: Planning The Installation

    ✓ Is enough space available around the unit for service and repair? Locating the Unit Wine Guardian units are typically installed indoors located near the cellar to minimize the duct runs. Each unit is provided with one entering or return air inlet and three possible supply air outlets for each of the evaporator and condenser sections.

  • Page 35: Grilles

    Installing the Unit Outdoors The Wine Guardian is NOT designed nor approved for direct outdoor installation. If it is located outdoors, it MUST be protected with a rain-proof enclosure.

  • Page 36: Mounting The Unit

    NOTE: Review the mounting illustrations on page 52 before mounting the unit. Floor Mounting Mount the Wine Guardian on the floor but elevate it on frame with a plywood surface to keep it away from water. Allow adequate space for the external drain.

  • Page 37: Installing The Drain Line

    The Wine Guardian unit is provided with a built-in drain trap. The drain trap creates a water seal to prevent air from backing up into the drain pan and causing the drain pan to overflow. Do not create secondary traps in the external drain line.
  • Page 38 Sample serial plate D025 DO NOT: ✓ DO NOT MODIFY THE PLUGS IN ANY WAY! ✓ Do not use extension cords. IMPORTANT The electrical power supply must be either 115 volts or 230-volt AC, 1 phase, 60 cycle, depending on the model of the unit, and cannot vary more than plus or minus 4% or damage may occur to the unit.

  • Page 39: Installing The Thermostat And Communication Cable

    *** The remote interface controller is now only available in black **** IMPORTANT Wine Guardian units are supplied with 50 feet (15 meters) of Cat 3, 6-wire twisted pair communication cable with RJ-11 connectors. Failure to use this type of communication cable WILL cause product damage and WILL void any equipment warranty.
  • Page 40 Attach backing plate to wall using the two screws provided with the system. (Fig.5) Fig. 4 5. Re-install plastic face plate on to backing plate. 6. Re-attach the communication cable to the side of the Wine Guardian cooling unit. (Fig 6) Fig. 5 Fig. 6...

  • Page 41: Installation Of The Wine Guardian Remote Sensor

    A splitter device has been supplied within the remote sensor kit. The splitter device must be mounted at the Wine Guardian unit as shown. DO NOT mount the splitter Fig.1 device at the back of the remote interface controller or to the back of the remote sensor as this WILL cause component or system damage.
  • Page 42 (Fig.4) Fig. 4 6. Plug the remote sensor cables into the splitter device at the Wine Guardian unit along with the communication cable for the remote interface controller. (Fig.5) NOTE: If using multiple remote sensors in one...

  • Page 43: Joining Communication Cable

    Joining Communication Cable IMPORTANT Wine Guardian cooling systems are supplied with 50 feet of 6 wire, Cat 3 twisted pair communication cable with RJ11 type connectors. Caution must be taken when connecting two lengths of communication cable (splicing) to ensure uniform wire color before and after splice.

  • Page 44: Standard Controller Functions

    • Press the “Up” or “Down” arrows to adjust the humidity to the desired set point. Note – a Wine Guardian humidifier must be installed and Setting 6 set to “1” or “2” before the controller will let you change percent humidity.
  • Page 45 • Press the “Up” or “Down” arrow buttons to adjust to the desired setpoint. Factory default is zero (0). Zero (0) = No humidifier One (1) = Integral Wine Guardian mounted humidifier Two (2) = Stand-alone remote mounted humidifier Fan AUTO or ON Setting 7 •...
  • Page 46 LI= Local interface – Through-the-wall unit only A = Averaging – Jumper position within sensors must be adjusted. This will average ALL Wine Guardian devises plugged into the system. See page 42. Enable or disable Setting 11 defrost sensor input •...
  • Page 47 Defrost cut in Setting 12 temperature • Press "Settings" button to advance to Setting • Press the “Up” or “Down” arrow buttons to adjust to the desired setpoint • This setting will be adjustable from 25 Deg F to 40 Deg F (-4 Deg C to 5 Deg C). Default will be 35 Deg F (2 Deg C).
  • Page 48 RH% Sensor Setting 16 This setting will allow the adjustment of RH% reading Calibration by +/-10%. Factory default is 0%RH. Setting 17 Differential • Press “Settings” button to advance to Setting 17 temperature • Press the “Up” or “Down” buttons to adjust to the adjustment desired setpoint.
  • Page 49 Alarm Codes Press the "Up" or "Down" arrow once to change High temperature screen from alarm to normal temperature and alarm humidity indication. "Flashing temperature number" Flashing temperature along with flashing (!) symbol will remain on screen number until temperature falls below the High Temperature Alarm set point (Setting 3).

  • Page 50: Installing The Ductwork And Grilles

    NOTE: Do not exceed a total of 25 feet for combined supply and return duct work Recommended Insulated Flexible Ductwork Sizing Chart Ductwork Diameters (inches) - Wine Guardian 60 Hz. Units Evaporator (cold air side) Condenser (hot air side) Model...

  • Page 51: Location Of Supply And Return Grilles

    ✓ Check that all the fan blades move freely. ✓ Check for loose foreign objects in any of the air paths. ✓ Connect the round flexible ducts to the Wine Guardian using the duct collars that are provided with the duct accessory kit.

  • Page 52: Using Ductwork

    Cold Air to/from Wine Cellar ✓ Connect the supply air ductwork from the cellar to the supply air duct collar at the Wine Guardian unit. ✓ Connect the return air ductwork from the cellar to the return air duct collar at the Wine Guardian unit.

  • Page 53: Typical Mounting Arrangements

    Typical Mounting Arrangements The following illustrations are suggested mounting arrangements. These illustrations are not intended to be complete and detailed installation drawings. For questions or help regarding installation, call customer service at 1- 315-452-7400, toll free 800-825-3268, fax 1-315-452-7420 or email info@wineguardian.com a sketch of the proposed area where the unit is to be installed Remote Mount on Floor...

  • Page 54: Duct Adapter Sizes

    WIDTH HEIGHT WIDTH SIZE D025 INLET 7.938 10.500 11.125 11.625 D025 OUTLET 7.938 10.000 11.125 11.625 D050, D088 / D050V- INLET 9.938 18.500 11.125 21.625 D088V D050, D088 / D050V OUTLET 9.938 10.000 11.125 11.625 D088V D088 DUAL OUTLET 7.938 10.000...

  • Page 55: Ducting Options

    Ducting Options Single Outlet Duct Installation...

  • Page 56: Inspection And Start-Up Checklists

    Inspection and Start-up Checklists Receiving and Inspecting  Unit received undamaged  Unit received complete as ordered including accessories Handling and Installing  Unit mounted on solid level surface  Sufficient space allowed for access to unit and accessories. Proper electrical service provided ...

  • Page 57: Starting Up And Operating The Wine Guardian

    Starting Up and Operating the Wine Guardian Now that the installation is complete, it’s time to start the unit up. Check to make sure all ductwork and electrical connections are secure. Replace all panels that were removed during installation. Check that all of the openings in the unit are covered with a blank a panel, ductwork connection or a grille.

  • Page 58: Cycling The Unit

    Changing the Air Flow Direction The grilles furnished with Wine Guardian are single directional. Rotate the grilles to change the direction of the air flow. When using multiple supply ductwork, balance the air flow between the ductwork. If too much air flows though one duct but not enough air flows from the other duct, install a damper or other restriction into the duct with too much air.

  • Page 59: Maintenance

    RISK OF SEROUS INJURY Sharp edges are present on the fan wheels, housing, fins and coils. Maintenance on Wine Guardian units requires working with high voltage and sheet metal with possible sharp edges. Only qualified personnel should perform maintenance. Some tasks require knowledge of mechanical and electrical methods.

  • Page 60: Cleaning The Condensate Drain System

    5. Inspect and clean the face of the coil. Sharp edges are present on the fins and coils. 6. Reinstall the filter. 7. Replace the duct collar. Cleaning the Condensate Drain System The condensate drain system traps dust and dirt. Clean the drain system once a year. 1.

  • Page 61: Low Ambient Option

    Low Ambient Option The purpose of the low ambient option is to protect the compressor and refrigerant system. It has two distinct components, a crankcase heater to keep the oil in the compressor warm and prevent slugging on system start-up and a head pressure control to cycle the condenser fan on and off automatically to maintain system head pressure.

  • Page 62: Troubleshooting

    Troubleshooting WARNING BEFORE PROCEEDING, READ AND UNDERSTAND THE SAFETY INFORMATION CONTAINED IN THE SAFETY SECTION OF THE WINE GUARDIAN MANUAL. IMPORTANT This section is intended as a diagnostic aid only. For detailed repair or parts replacement procedures, contact a qualified service company. Check the following table for some solutions before calling a service technician.

  • Page 63: Unit Is Operating And Blows Evaporator Air

    Unit is operating and blows evaporator air, but the supply air is not colder than the return air from the cellar Possible Cause Solution Thermostat not set up properly Check thermostat setup on page 58 Compressor not operating High pressure switch open (button up) Alarm will appear on thermostat Condenser airflow is blocked Remove blockage...

  • Page 64: Problems Controlling Cellar Humidity

    Raise temperature setpoint at thermostat Humidity too low, without optional humidifier Possible Cause Solution No moisture being added to cellar Add Wine Guardian humidifier or a room humidifier Humidity too low with optional humidifier Possible Cause Solution Humidifier not operating...

  • Page 65: Humidity Too High When Unit Is Not Running

    Humidity too high when unit is not running Possible Cause Solution Unit needs to run to dehumidify Run unit. Seal openings around doors (gasket and sweep) Humidity too high when unit is running and cooling Possible Cause Solution Too much moisture in cellar Poor vapor barrier installation Humidifier malfunction refer to the humidifier instructions.

  • Page 66: High Pressure Switch Has Shut Down The Unit

    High Pressure Switch has Shut Down the Unit Every Wine Guardian unit has a manual reset high pressure switch in the refrigeration system. This switch shuts the compressor and condenser down if the head pressure in the system is too high. It is intended to protect the compressor.

  • Page 67: Advanced Troubleshooting

    Advanced Troubleshooting IMPORTANT This section is intended for qualified refrigeration service technicians only. The technician should repeat all the previous troubleshooting steps before taking action on these more technical solutions. Evaporator coil is freezing Possible Cause Solution Charge too low Check sight glass Check for leaks Add refrigerant...

  • Page 68: Warranty

    GENERAL Wine Guardian warrants, to the original buyer, its goods and all parts thereof to be free from defects in material and workmanship for a period of two (2) years from the date of invoicing assuming NORMAL USE AND SERVICE.

  • Page 69: Contact And Warranty Information

    Warranty and Warranty Procedure The Wine Guardian unit serial number is noted on all packing lists and bills of lading and, along with the shipping date, is kept on file at Wine Guardian for warranty purposes. All correspondence regarding warranty must include the model number and serial number of the unit involved.

This manual is also suitable for:

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