Ingersoll-Rand LS1500R Series Parts And Maintenance Manual
Air winch
Hide thumbs
Also See for LS1500R Series:
- Operation manual (113 pages) ,
- Parts and maintenance manual (25 pages)
Table of Contents
Advertisement
PARTS AND MAINTENANCE MANUAL
"LIFTSTAR" AND "PULLSTAR"
LS1500R & PS2400R SERIES
READ THIS MANUAL BEFORE USING THESE PRODUCTS. This manual
contains important maintenance information. Make this manual
available to all persons responsible for the maintenance of these
products.
Do not use this winch for lifting, supporting, or transporting people or lifting or
supporting loads over people.
Always operate, inspect and maintain this winch in accordance with European Security
Rules and any other applicable safety codes and regulations.
Refer all communications to the nearest IR/SAMIIA Material Handling Products Office or
Distributor.
Form SAM0072
Edition 9
October 2010
38750436
© © © ©
2010 Ingersoll-Rand Company
AIR WINCH MODEL
FOR
Advertisement
Table of Contents
Related Manuals for Ingersoll-Rand LS1500R Series
Summary of Contents for Ingersoll-Rand LS1500R Series
- Page 1 Always operate, inspect and maintain this winch in accordance with European Security Rules and any other applicable safety codes and regulations. Refer all communications to the nearest IR/SAMIIA Material Handling Products Office or Distributor. Form SAM0072 Edition 9 October 2010 38750436 © © © © 2010 Ingersoll-Rand Company...
-
Page 2: Table Of Contents
TABLE OF CONTENTS Description Page N°. Installation and Operation ............................… Winch control..................................…..3 Limit Switches ................................……3 Pneumatic Scheme ................................……3 Maintenance Maintenance Intervals................................4 General Disassembly ................................5 Disassembly Instructions ................................5 Winch Disassembly ..............................5 Lever Control Valve disassembly .......................... -
Page 3: Installation And Operation
INSTALLATION & OPERATION Limit Switch Adjustment Winch Control The throttle control lever sub-assembly has been Bottom limit changed by control lever with “Lift and Shift” System. switch cam For used, the new control lever, lift sliding handle up to unlock control lever and shift control lever in Screws-keeping desired direction. -
Page 4: Maintenance
MAINTENANCE Motor Removal • Never perform maintenance on the winch while it is (Ref. Dwg. D6310041) supporting a load. Use the following procedure to remove the motor. • Before performing maintenance, tag controls: Disconnect and tag the air lines. DANGER - DO NOT OPERATE - Position several blocks of wood on the work bench EQUIPMENT BEING REPAIRED. -
Page 5: General Disassembly
5.1. Extract the exhaust washers (60) and the rings General Disassembly Procedures (59). The following instructions provide the necessary 5.2. Pull bearing (58) from rear end cover (55) information to disassemble, inspect, repair, and assemble Clutch control disassembly (PS SERIES) the winch. -
Page 6: Lever Control Valve Disassembly
15.10. Disassembly of the fixed annular gear (19), Air Gear Motor Disassembly friction discs (21 and steel steel discs (22) : (Ref. Dwg.D6310005) • compress the 'O'ring (20) by using the Refer to control valve disassembly sections to remove lever or pendant control valve from motor special tool M6313400. -
Page 7: Shut-Off Valve Disassembly
Shut-off Valve Disassembly Inspect all threaded items and replace those having (Ref. Dwg.D6170004) damaged threads. Remove the screw (202). Inspect all remaining parts for evidence of damage. Remove the cover (201) with the spring (203). Replace or repair any part which is in questionable Remove the ‘O’... -
Page 8: Lever Control Valve Assembly
1.4. Install the three planet ass'y , bearing studs Position the winch vertically with the motor end (12) and stop rings (13) in the planet support down. (46). Fill up the gear box with oil SAE 80W90 − kinematics viscosity 145 mm²/s at 40°C(104°F) 1.5. -
Page 9: Air Gear Motor Assembly
Air Gear Motor Assembly PHS2E and PHS2E-U Assembly (Ref. Dwg. D6310005) Assembly of the pendant control is the same as disassembly Install the stop (105) ,spring (102) and stopper (108). in opposite order. Install the spacer (92). Install the bearing (100 and 107) and secure with the Pendant Control Adjustment. -
Page 10: Accessories
ACCESSORIES Tooling installation M6313400 (Dwg.D6310031) TEST Testing The dynamic test shall be carried out with an overload coefficient ρ1 = 1,2 i.e. with a load equal to 120% of the Operational Tests Prior to initial use,all new,altered or repaired winches shall safe working load. -
Page 11: Notes
NOTES... -
Page 12: Winch Assembly Drawing
WINCH ASSEMBLY DRAWING (Dwg. D6310041) -
Page 13: Winch Assembly Parts List
WINCH ASSEMBLY PART LIST ITEM DESCRIPTION TOTAL PART ITEM DESCRIPTION TOTAL PART OF PART OF PART Quad-Ring 58231029 Screw 41102203 • • • • 35 43000211 Oil seal 58020030 Lock washer 45200010 Bearing 50100001 • • • • 37 Tie rod spacer (short drum) 96310008 Retainer ring 47700015... -
Page 14: Air Gear Motor Assembly Drawing
AIR GEAR MOTOR ASSEMBLY DRAWING (Dwg. D6310005) -
Page 15: Air Gear Motor Assembly Part List
AIR GEAR MOTOR ASSEMBLY PART LIST ITEM DESCRIPTION TOTAL PART OF PART Gasket 96310118 Motor Ass'y 76310012 (incl's item 31 & item 81 through 114) Screw 41019001 Lock washer 45200006 46000416 Motor cover 96310042 Bearing 56462813 • • • • 86 Shaft segment 47836732 Exhaust washer... -
Page 16: Old" Lever Control Valve Assembly Drawing And Part List
“OLD” LEVER CONTROL VALVE ASSEMBLY DRAWING AND PARTS LIST (Dwg. D6310006) ITEM DESCRIPTION TOTAL OF PART PART NO. Control Valve Ass'y (incl's item 121 through 131) 76310011 Control lever 96180031 Valve housing 96310021 46001216 Return spring 96180035 • ‘O’ring 58210229 •... -
Page 17: Control Valve Assembly Drawing And Parts List
CONTROL VALVE ASSEMBLY DRAWING AND PARTS LIST (Dwg. D6310035) ITEM DESCRIPTION TOTAL PART OF PART Control Valve Ass'y (incl's item 121 through 134) Control lever 96310056 Valve housing 96310058 46001216 Return spring 96180035 • ‘O’ring 58210229 • Rotary valve 96310022 Screw 41103403 46507220... -
Page 18: New" Lever Control Valve Assembly Drawing
“NEW” LEVER CONTROL VALVE ASSEMBLY DRAWING From 1 December 2009 (Dwg.D6310863) -
Page 19: New" Lever Control Valve Assembly Part List
“NEW” LEVER CONTROL VALVE ASSEMBLY PARTS LIST ITEM DESCRIPTION OF PART PART NUMBER. TOTAL Throttle control Lever Ass »y 76310340 Stop 96310337 Screw 41021101 Lockwasher 45201006 Valve Housing 96310021 Screw 41322906 ‘O’ring 58210229 Lockwasher 45201005 Stop 96180034 Control Lever 96310338 Rotary Valve 96310122 46507220... -
Page 20: Notes
NOTES... -
Page 21: Optional Valve Assembly Drawing And Parts List
OPTIONAL VALVE ASSEMBLY DRAWING AND PARTS LIST (Dwg. D6310026) ITEM DESCRIPTION TOTAL PART OF PART Pendant Control Valve Ass'y 76170010 (incl's item 141 through 153) Screw 41300206 Lock washer 45200006 Screw 41305906 Cover 96170050 Return spring 94120289 • • • • Quad ring 58232429 End cap... -
Page 22: Two Pendant Control Assembly Drawing
TWO LEVER PENDANT ASSEMBLY DRAWING (Dwg.D5790002) -
Page 23: Two Pendant Control Assembly Part List
TWO LEVER PENDANT ASSEMBLY PARTS LIST PART ITEM DESCRIPTION OF PART TOTAL Without E-Stop With E-Stop Pendant Assembly PHS2E PHS2E-R PHS2E-F PHS2E-U PHS2E-RU 38559233 38559316 38559357 38559258 38559332 Lifting Eye 6422-2332 Fitting 3(5) 51029 + 68237528 Plug 65129541 Valve 2(3) 95790104 •... -
Page 24: Shu-Off Valve Assembly Drawing And Parts List
SHUT-OFF VALVE ASSEMBLY DRAWING AND PARTS LIST (Dwg.D6170004) ITEM DESIGNATION PART OF PART TOTAL NUMBER Shut-off Valve Assembly (incl’s item 201 through 215) 76170016 Cover 96170059 Screw 41306706 Spring 69158732 • • • • 204 ‘O’ Ring 58214829 Valve Cone 96170053 •... -
Page 25: Emergency Stop Valve Assembly Drawing And Parts List
EMERGENCY STOP VALVE ASSEMBLY DRAWING AND PARTS LIST (Dwg.D6170003) ITEM DESIGNATION PART OF PART TOTAL NUMBER Setscrew 42008207 Ball 69401625 Spring 69113941 Spool 95790085 Emergency Stop Bottom 68598632 Shuttle Valve Stop 95790098 • • • • 181 ‘O’ Ring 58209229 Label Kit 95790099 Cover... -
Page 26: Torque Limitor Assembly Drawing And Parts List
TORQUE LIMITOR ASSEMBLY DRAWING AND PARTS LIST (Dwg.D6360005) ITEM DESIGNATION PART OF PART TOTAL NUMBER Torque limitor Ass'y 76360001 Screw 42007407 Screw 42001607 43007811 Ball 69400125 Spring Seat 96360023 • • • • 236 Spring 69159432 43001111 Washer 96360019 • • • • 239 Diaphragm 96360020 Cover... -
Page 27: Limit Switches Assembly Drawing
LIMIT SWITCHES ASSEMBLY DRAWING 15 x 23 x (Dwg.D6510862) NOTE: X: Screws securized with Loctite® 243 or equivalent on the threads... - Page 28 LIMIT SWITCHES ASSEMBLY DRAWING Cam to adjust Top limit Switch Cam to adjust Bottom Limit Switch (Dwg.D6510862)
-
Page 29: Limit Switches Assembly Parts Listing
LIMIT SWITCHES PART LIST ITEM DESCRIPTION OF PART PART NUMBER. TOTAL 46508320 Sun Gear (Short drum) 96510015 Sun Gear (Long drum) 96510014 Retainer ring 47801039 Bearing 50005000 Washer 45001105 Screw 41005101 Valve Support 96510007 Double Geared Pinion 96510017 Screw 41322706 Cams Support 96510008 Housing... -
Page 30: Drum Guard Assembly Drawing And Parts List
Locknut 43706511 DRUM GUARD ASSEMBLY DRAWING AND PART LIST ITEM DESIGNATION PART NUMBER OF PART TOTAL SHORT DRUM LONG DRUM Drum Guard Ass'y (Incl's item 1 and 2) 76310026 76310027 Drum Guard 96310038 96310065 Screw 41321806 41325006... -
Page 31: Notes
NOTES... - Page 32 NOTES...
- Page 33 NOTES...
-
Page 34: Parts Ordering Information
Return Goods Policy RAND Matérial Handling will invalidate the Company's warranty. INGERSOLL-RAND will not accept returned goods for For your convenience and future reference, it is warranty or service unless prior arrangements have been recommended that the following information be recorded. -
Page 35: Warranty
- The guarantee does not apply if the equipment is returned to the equipment by the customer. The start up must be made at the INGERSOLL-RAND in a condition other than in which it broke latest three months after dispatch of the equipment or its being down or if the seal has been removed, or if it has been dismantled, made available. -
Page 36: Office Location
201-6351 Westminster Hwy Atlanta, GA world. Contact the nearest Richmond, B.C. 111 Ingersoll-Rand Drive Ingersoll-Rand Ingersoll-Rand office for the V7C 5C7 Chamblee, GA 30341 Distribution Center name and address of the Phone:(604) 278-0459 Phone:(404) 936-6230 P.O. Box 618...
Need help?
Do you have a question about the LS1500R Series and is the answer not in the manual?
Questions and answers