Page 1 54 Ft Diameter Alpha Bin (14 Rings and Taller) Models: 40-SERIES 4.00 IN. CORRUGATION BINS 30000 LB. PEAK LOAD ROOF WITH 40- SERIES STIFFENERS Construction Manual PNEG-4454A Version 1.0 Date: 02-25-15 PNEG-4454A...
Page 2 All information, illustrations, photos, and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. Pneg-4454A 54 Ft Diameter 40-Series Bins...
Page 3: Table Of Contents
Contents Chapter 1 Safety Precautions ........................7 Safety Guidelines ........................7 Cautionary Symbols ........................9 Safety Decals ...........................10 Safety Sign-off Sheet.........................13 Chapter 2 General Overview ........................15 General Information........................15 Anchor Bolt Detail ........................16 Anchor Bolt Charts ........................16 Tools Required for Construction....................18 Guidelines for Proper Storage of Grain Bin Materials Prior to Construction........18 Overview for a Typical Bin Installation ..................19 Guidelines for Construction Procedures and Lifting Jack Usage............19 Guidelines for Placement of the Decal Sidewall Sheet..............20...
Page 4 Two-Ring Stiffener (8–14 Ga) to a Two-Ring Stiffener (2–6 Ga) Connection ........48 Two-Ring Stiffener (8–14 Ga) to a Base Stiffener (8 Ga)...............49 Two-Ring Stiffener (8–14 Ga) to a Base Stiffener (10–16 Ga) Connection........49 Two-Ring Stiffener (2–6 Ga) to a Base Stiffener (2–6 Ga) .............50 Two-Ring Stiffener (15–16 Ga) to a Base Stiffener (10–16 Ga)............50 Two-Ring Stiffener (2–6 Ga) to a Laminated Stiffener (2 Ga) with an Insert (10–12 Ga)....51 Laminated Stiffeners (2 Ga) with Inserts (10–12 Ga) ..............51...
Page 5 Locating the Chutes......................... 154 Locating Discharge Opening ....................155 Sidewall Overlap ........................156 Caulking ..........................157 Installing Wind Rings ....................... 158 Assembling Weather Cover for Roller Valve ................160 GSI Group, LLC Limited Warranty ..................161 Pneg-4454A 54 Ft Diameter 40-Series Bins...
Page 6 NOTES Pneg-4454A 54 Ft Diameter 40-Series Bins...
Page 7: Chapter 1 Safety Precautions
Safety Precautions Topics Covered in this Chapter ▪ Safety Guidelines ▪ Cautionary Symbols ▪ Safety Decals ▪ Safety Sign-off Sheet Safety Guidelines Safety guidelines are general-to-specific safety rules that must be respected at all times in the grain stor- age environment. Our foremost concern is your safety and the safety of others associated with grain handling equipment.
Page 8 Chapter 1: Safety Precautions Follow Safety Instructions — Read and Understand Manual • Carefully read all safety messages in this manual and safety signs on your machine. Keep signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs.
Page 9: Cautionary Symbols
Chapter 1: Safety Precautions • Wear gloves to protect your hands from sharp edges on Gloves plastic or steel parts. • Wear steel-toed boots to help protect your feet from falling Steel-Toed Boots debris. Tuck in any loose or dangling shoestrings. •...
Page 10: Safety Decals
Chapter 1: Safety Precautions Table 1-1 Description of the different cautionary symbols (cont'd.) Symbol Description This symbol indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. This symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
Page 11 (61 cm) porthole door cover and the roof manway cover. If a decal has been damaged or is missing in any of these locations, contact the manufacturer for a free replacement decal. GSI Decals 1004 E. Illinois Street Assumption, IL 62510 Phone: 1–217–226–4421...
Page 12 (61 cm) porthole door cover and the roof manway cover. If a decal has been damaged or is missing in any of these locations, contact the manufacturer for a free replacement decal. GSI Decals 1004 E. Illinois Street Assumption, IL 62510 Phone: 1–217–226–4421...
Page 13: Safety Sign-Off Sheet
Chapter 1: Safety Precautions Safety Sign-off Sheet Sign-off sheet verifying that all personnel have read and understood the safety instructions. As a requirement of O.S.H.A., it is necessary for the employer to train the employee in the safe operating and safety procedures for this equipment. This sign-off sheet is provided for your convenience and per- sonal record keeping.
Page 14 NOTES Pneg-4454A 54 Ft Diameter 40-Series Bins...
Page 15: Chapter 2 General Overview
These include, but may not be limited to: • A stiffener and sidewall gauge layout chart. If such a chart is not included with this manual, contact GSI. • Roof instructions must be followed. Roof instructions are included in this manual.
Page 16: Anchor Bolt Detail
Chapter 2: General Overview Anchor Bolt Detail The following is the minimum requirement for anchoring of standard tanks. Refer to sidedraw instructions for special anchoring details. • 5/8 in. diameter anchor bolt (A) is the minimum allowed, 3/4 in. diameter anchor bolt (A) is the mini- mum with side draw flume system.
Page 17 Chapter 2: General Overview Figure 2-2 Anchor bolt chords for 54 ft.diameter 2–post bin Bolt Radius (B) Anchor Quantity ft and in 27 – 3 8.306 Length Length Chord (A) Chord (A) ft and in ft and in 4 – 9-1/16 1.449 27 –...
Page 18: Tools Required For Construction
Chapter 2: General Overview Tools Required for Construction General tools needed to perform this construction: • Combination wrench set 7/16 in. to 1 in. • Alignment punches 12 in. long • 1/2 in. Drive socket set and ratchet • Nail aprons or tool pouches to hold supplies •...
Page 19: Overview For A Typical Bin Installation
Chapter 2: General Overview Overview for a Typical Bin Installation These are the typical steps one would perform when constructing a grain bin. Procedures may vary depending on the different site requirements. Pre-Assembly Activities • Sorting and grouping parts • Assemble center collar and cap plates •...
Page 20: Guidelines For Placement Of The Decal Sidewall Sheet
11.Lower the tank and secure to the foundation before leaving the job site. 12.At the completion of the tank, set stiffeners over the anchor bolts and measure the tank to ensure it is in a round condition. Consult with GSI for questions on tolerances. Guidelines for Placement of the Decal Sidewall Sheet Use the following as a general guideline the proper decal sheet placement.
Page 21: Chapter 3 Hardware Requirements
Hardware requirements Topics Covered in this Chapter ▪ Bolt and Nut Pairings ▪ Hardware for Sidewall Sheets on 4 in. Corrugation Bins ▪ Bolt Torque Specifications ▪ Identifying Bolt Grades ▪ Color Chart for Bin Hardware Bucket Lids ▪ Bolt Identification Bolt and Nut Pairings This chart lists the correct nut to use with each size of bolt.
Page 22: Hardware For Sidewall Sheets On 4 In. Corrugation Bins
Chapter 3: Hardware requirements Hardware for Sidewall Sheets on 4 in. Corrugation Bins Reference the chart for hardware requirements for 2–post sidewall sheet connections on bins 30 to 72 ft. in diameter commercial stiffened bins. Table 3-1 Hardware for 2–Post Sidewall Sheets on 4 in. Corrugation Bins 30 to 72 ft in Diameter Horizontal Seam Vertical Seam Bolt Stiffener to Sidewall...
Page 23: Identifying Bolt Grades
CAUTION Grade 2 Bolts Grade 2 bolts are designated with a plain head and are not used in GSI grain bins. Grade 5 Bolts Grade 5 bolts are designated by three slash marks on the head. All 5/16 inch diameter bolts are to be grade 5 or higher.
Page 24: Color Chart For Bin Hardware Bucket Lids
Chapter 3: Hardware requirements Color Chart for Bin Hardware Bucket Lids For ease of identification, hardware is separated and identified by buckets with color coded lids. Use the following chart to help identify the correct hardware. JS Part YDP Part Bucket Description Color...
Page 25: Bolt Identification
Chapter 3: Hardware requirements Bolt Identification Use the following information to identify the bolts and where each must be used during installation. Bolt S-7482 An S–7482 is a 5/16 x 3/4 in. JS bolt that is pre-assembled with a sealing washer. Bolt (S-7482) is used in the following locations: •...
Page 26: Bolt S-7485
Chapter 3: Hardware requirements Bolt S-7485 An S–7485 is a 3/8 x 1 in. JS hex bolt with flanged head and without a sealing washer. Bolt (S-7485) is used in the following locations: • Use to splice the stiffeners together on the flanges. (A flange nut is used on the nut side of the connection.) •...
Page 27: Bolt S-10250
Chapter 3: Hardware requirements Bolt S-10250 An S–10250 is a 7/16 x 1-1/4 in. JS bolt. Bolt (S-10250) is used in the following locations: • Use in 10,000 lb. peak load roof and Z-tek roof bins 36 ft to 60 ft in diameter.
Page 28 NOTES Pneg-4454A 54 Ft Diameter 40-Series Bins...
Page 29: Chapter 4 Assembling Sidewall Sheets
Assembling Sidewall Sheets Topics Covered in this Chapter ▪ Guidelines for Constructing Sidewall Sheets ▪ Color Codes for Sidewall Gauge Identification ▪ Orientation Detail for Top Sidewall Sheets ▪ Caulking and Bolting Detail for Standard Sidewall Sheets Guidelines for Constructing Sidewall Sheets 1.
Page 30: Orientation Detail For Top Sidewall Sheets
Chapter 4: Assembling Sidewall Sheets Orientation Detail for Top Sidewall Sheets To avoid the misalignment of the holes, it is necessary to use the correct orientation of the sidewall sheet during installation. NOTE: Always assemble the top sidewall sheets with the orientation shown. Figure 4-1 2–Post top sidewall sheet orientation (viewed from outside of the bin) Top of the top sidewall sheet Bottom of the top sidewall sheet...
Page 31: Caulking And Bolting Detail For Standard Sidewall Sheets
Chapter 4: Assembling Sidewall Sheets Caulking and Bolting Detail for Standard Sidewall Sheets To keep out moisture from overlapping the sheets, it is necessary to apply caulk to each sheet prior to installing. NOTE: Always assemble the sidewall sheets with the overlap in the same direction. Figure 4-2 Standard sidewall sheets (viewed from outside of the bin) Vertical strip of caulk 12 in.
Page 32 Chapter 4: Assembling Sidewall Sheets Figure 4-3 Caulking and bolting details (viewed from inside of the bin) Strip of caulk Second bolt Bolt tightening sequence Third bolt First bolt 2. Start assembling the sidewall sheets end to end (overlapping the same way throughout), until the ring is completed.
Page 33: Chapter 5 Base Angle Installation
Base Angle Installation Topics Covered in this Chapter ▪ Installing the Base Angle ▪ Installing the Base Angle Shims ▪ Anchor Bolt Washer Installation Installing the Base Angle Installing the base angle ring will help reinforce and seal the final ring of sidewall. What You Should Know The base angle overlap should be offset two holes from the stiffener.
Page 34 Chapter 5: Base Angle Installation Figure 5-1 Exploded view of base angle (view from inside the bin) Final ring assembly 3/8 in. nut (S-9426) Base angle (B-7025) Base angle offset example 3/8 x 1 in. bolt (S-7487) Optional mastic sealer (or equivalent) Pneg-4454A 54 Ft Diameter 40-Series Bins...
Page 35: Installing The Base Angle Shims
Chapter 5: Base Angle Installation Installing the Base Angle Shims A section of the base boot plate will rest on top of the base angle, therefore causing the base boot to rest unevenly on the foundation. To offset this, base angle shims are required to ensure the base boot sets evenly on the foundation.
Page 36: Anchor Bolt Washer Installation
Chapter 5: Base Angle Installation Anchor Bolt Washer Installation Anchor bolt washers help to cover the oversized hole in the base plate. Before You Begin Anchor bolts must be secured, and base plates installed. 1. Place a square plate washer (B) onto the anchor bolt (A). NOTE: A square plate washer (provided) must be installed between the base boot (C) and washer (D).
Page 37: Chapter 6 Stiffeners
Stiffeners Topics Covered in this Chapter ▪ Stiffener Starting Location ▪ Stiffener Splice Location ▪ Stiffener Part Number Description ▪ Color Codes for Stiffener Gauge Identification ▪ Standard Stiffeners ▪ Top Stiffeners ▪ Stiffeners Splice ▪ Base Stiffeners ▪ Base Boots ▪...
Page 38: Stiffener Starting Location
Chapter 6: Stiffeners Stiffener Starting Location 1. All stiffeners should be installed on the exterior of the bin. 2. Install the top stiffener to the bin wall at a distance of 4 in. from the top hole in the bin wall. 3.
Page 39: Stiffener Splice Location
Chapter 6: Stiffeners Stiffener Splice Location 1. All stiffeners should be installed on the exterior of the bin. 2. Attach the stiffener splice (C or D) to splice the two stiffeners (A and B) 10 in. above the horizontal seam (E) of the bin sidewall. 3.
Page 40: Stiffener Part Number Description
Chapter 6: Stiffeners Stiffener Part Number Description The part numbers in the following tables use an “XX” at the end of the number to represent the gauge of the material. Color Codes for Stiffener Gauge Identification Use these charts to interpret the color code painted on the ends of the stiffeners. Table 6-1 Color codes for stiffener gauges Table 6-2 Stripe color codes for stiffener gauges Sidewall Gauge...
Page 41: Standard Stiffeners
Chapter 6: Stiffeners Standard Stiffeners Use the following information to determine the differences between the types of standard two-ring stiffeners. Figure 6-3 Standard stiffeners Call Part Number Description Length Available Gauges CTS-4002XX Two-ring stiffener 87.938 in. (223 cm) 2, 5, 6 CTS-4004XX Two-ring stiffener 87.938 in.
Page 42: Top Stiffeners
Chapter 6: Stiffeners Top Stiffeners Use the following information to determine the differences between the three types of top stiffeners. Figure 6-4 Images of the top stiffeners Call Part Number Description Length Available Gauges CTS-4012XX Inside top stiffener 28.938 in. (73.5 cm) 2, 5, 6, 8, 10, 12, CTS-4016XX Outside top stiffener...
Page 43: Stiffeners Splice
Chapter 6: Stiffeners Stiffeners Splice Use the following information to determine the gauge of the splice needed to connect the stiffeners. Figure 6-5 Stiffener splice Call Out Part Number Description Length Available Gauges CTS–4035XX Stiffener splice 9.938 in. (25.24 12, 14 CTS-4073XX Stiffener splice 15.906 in.
Page 44: Base Stiffeners
Chapter 6: Stiffeners Base Stiffeners Use the following information to determine the differences between the base stiffeners. Figure 6-6 Images of the base stiffeners Call Out Part Number Description Length Available Gauges CTS-4033XX Base stiffener 98.126 in. (249 cm) 2, 5, 6 CTS-4034XX Laminated base stiffener 98.126 in.
Page 45: Base Boots
Chapter 6: Stiffeners Base Boots Use the following information to determine the differences between the base boots. Figure 6-7 Images of the base boots Part Number Description Height Call Out Base Plate Size CTS–4045XX Base boot weldment for 16 11.391 in. 6 x 9 x 3/4 in.
Page 46: One-Ring Top Stiffener (16 Ga) To A Two-Ring Stiffener (16 Ga)
Chapter 6: Stiffeners One-Ring Top Stiffener (16 Ga) to a Two-Ring Stiffener (16 Ga) Reference the following information for a standard connection of a one-ring top stiffener (CTS-4016XX) to a two-ring stiffener (CTS-4004XX). One-ring top stiffener (CTS-4016XX) Two-ring stiffener (CTS-4004XX) Splice (CTS-4035XX) 3/8 x 1 in.
Page 47: One-Ring Top Stiffener (15-16 Ga) To A Two-Ring Stiffener (8-14 Ga)
Chapter 6: Stiffeners One-Ring Top Stiffener (15–16 Ga) to a Two-Ring Stiffener (8–14 Reference the following information for a standard connection of a one-ring top stiffener (CTS-4006XX) to a two-ring stiffener (CTS-4074XX). One-ring top stiffener (CTS-4006XX) Two-ring stiffener (CTS-4074XX) Splice (CTS-4035XX) 3/8 x 1 in.
Page 48: Two-Ring Stiffener (8-14 Ga) To A Two-Ring Stiffener (8-14 Ga) Connection
Chapter 6: Stiffeners Two-Ring Stiffener (8–14 Ga) to a Two-Ring Stiffener (8–14 Ga) Connection Reference the following information when connecting a two-ring stiffener (CTS-4074XX) to a two-ring stiff- ener (CTS-4074XX). Two-ring stiffener (CTS-4074XX) Two-ring stiffener (CTS-4074XX) Splice (CTS-4035XX) 3/8 x 1 in. flange bolt (S-7485) 3/8 in.
Page 49: Two-Ring Stiffener (8-14 Ga) To A Base Stiffener (8 Ga)
Chapter 6: Stiffeners Two-Ring Stiffener (8–14 Ga) to a Base Stiffener (8 Ga) Reference the following information when connecting a two-ring stiffener (CTS-4074XX) to a two-ring stiff- ener (CTS-4077XX). Two-ring stiffener (CTS-4074XX) Base Stiffener (CTS-4077XX) Splice (CTS-4035XX) 3/8 x 1 in. flange bolt (S-7485) 3/8 in.
Page 50: Two-Ring Stiffener (2-6 Ga) To A Base Stiffener (2-6 Ga)
Chapter 6: Stiffeners Two-Ring Stiffener (2–6 Ga) to a Base Stiffener (2–6 Ga) Reference the following information when connecting a two-ring stiffener (CTS-4002XX) to a two-ring stiff- ener (CTS-4033XX). Two-ring stiffener (CTS-4002XX) Base Stiffener (CTS-4033XX) Splice (CTS-4073XX) 3/8 x 1 in. flange bolt (S-7485) 3/8 in.
Page 51: Two-Ring Stiffener (2-6 Ga) To A Laminated Stiffener (2 Ga) With An Insert (10-12 Ga)
Chapter 6: Stiffeners Two-Ring Stiffener (2–6 Ga) to a Laminated Stiffener (2 Ga) with an Insert (10–12 Ga) Reference the following information when connecting a two-ring stiffener (CTS-4002XX) to a laminated stiffener (CTS-4034XX) and insert (CTS-4037XX). Two-ring stiffener (CTS-4002XX) Laminated stiffener (CTS-4034XX) Insert (CTS-4037XX) 3/8 x 1 in.
Page 52: Laminated Stiffener (2 Ga) With An Insert (10-12 Ga) To A Laminated Base Stiffener (2 Ga) With A Base Insert (2-12 Ga)
Chapter 6: Stiffeners Laminated Stiffener (2 Ga) with an Insert (10–12 Ga) to a Laminated Base Stiffener (2 Ga) with a Base Insert (2–12 Ga) Reference the following information when connecting a laminated stiffener and insert (CTS-4008XX and CTS-4010XX) to a laminated base stiffener and base insert (CTS-4034XX and CTS-4037XX). Laminated stiffener (CTS-4008XX) Insert (CTS-4010XX) Laminated base stiffener (CTS-4034XX)
Page 53: Base Stiffener (2+12 Ga - 8 Ga) To A Base Boot
Chapter 6: Stiffeners Base Stiffener (2+12 Ga – 8 Ga) to a Base Boot Reference the following information when connecting a base stiffener (CTS-4033XX) to a base boot (CTS-4045XX). Base stiffener (CTS-4033XX) Base Boot (CTS-4045XX) 3/8 x 1 in. flange bolt (S-7485) 3/8 in.
Page 54: Standard Stiffener To A 12-Bolt Pattern Laminated Stiffener With Insert
Chapter 6: Stiffeners Standard Stiffener to a 12–Bolt Pattern Laminated Stiffener with Insert Reference the following information when connecting a standard stiffener (CTS-4002XX) to a 12–bolt pat- tern laminated stiffener (CTS-4041XX) with insert (CTS-4042XX). Standard stiffener (CTS-4002XX) Laminated stiffener (CTS-4041XX) Insert (CTS-4042XX) 3/8 x 1 in.
Page 55: 12-Bolt Pattern Laminated Stiffener To Laminated Base Stiffener With Inserts To A Base Boot
Chapter 6: Stiffeners 12–Bolt Pattern Laminated Stiffener to Laminated Base Stiffener with Inserts to a Base Boot Reference the following information when connecting a 12–bolt pattern laminated stiffener (CTS-4041XX) to a laminated base stiffener (CTS-4042XX) with inserts (CTS-4039XX and CTS-4040XX) to a base boot (CTS-4049XX).
Page 56: 12-Bolt Pattern Laminated Stiffener To Laminated Base Stiffener With An Inserts To A Base Boot
Chapter 6: Stiffeners 12–Bolt Pattern Laminated Stiffener to Laminated Base Stiffener with an Inserts to a Base Boot Reference the following information when connecting a 12–bolt pattern laminated stiffener (CTS-4041XX) to a laminated base stiffener (CTS-4050XX) with a inserts (CTS-4042XX and CTS-4051XX) to a base boot (CTS-4045XX or CTS-4048XX).
Page 57: Chapter 7 Door Assembly
Door Assembly Topics Covered in this Chapter ▪ Door Assembly for Bins with 16 Rings and Shorter Heights ▪ Door Assembly for Bins with 17 Rings and Taller Heights Door Assembly for Bins with 16 Rings and Shorter Heights Two-ring door (WD-6252) may be used for diameter bins for 16 rings and shorter heights. General Information 1.
Page 58 Chapter 7: Door Assembly Assemble the Top and Bottom Inner Door 1. Install the reinforcement angles (G) on the top door panel with the flange bolts and flange nuts (H). 2. On the right hand side of the inner top door panel, install the three inner door hinges (I) with bolts and nuts (J).
Page 59 Chapter 7: Door Assembly Figure 7-2 Top Inner door panel Inside panel latch right hand (WD-6037) Reinforcement angle (NCWT0298) Inside panel latch left hand (WD-6038) 5/16 x 1 in. flange bolt (S-10260) and 5/16 in. flange nut (S-3611) 5/16 x 1 in. flange bolt (S-10260) and lock nut Inner door hinges (S-5220) Latch bushing (WD-6040)
Page 60 Chapter 7: Door Assembly Figure 7-3 Bottom Inner Door Panel Inside panel latch right hand (WD-6037) Reinforcement angle (NCWT0298) Inside panel latch left hand (WD-6038) 5/16 x 1 in. flange bolt (S-10260) and 5/16 in. flange nut (S-3611) 5/16 x 1 in. flange bolt (S-10260) and lock nut Inner door hinges (S-5220) Latch bushing (WD-6040)
Page 61 2S and DC-1754 must be placed on the outer side of the outer cover. If these decals are absent or damaged call GSI for free replacement. 5. After all parts are installed, tighten all hardware to the recommended torque specifications. See...
Page 62 Chapter 7: Door Assembly 4. Install the door weldment (D) to the notched opening in the sidewall with the bin bolts (I). NOTE: In certain cases 5/16 x 1 in. bin bolts (S-10260) may be used if the surrounding sidewall is 14 gauge or thinner.
Page 63 Chapter 7: Door Assembly 5. Install the bearing pins (J) to the door weldment (D) with the bolts (K). 6. Install the latch bar holders (L) to the door weldment (D) with the bolts (M), flat washers (N), lock washers (O), and nut (P). NOTE: Use flat washers (N) to adjust the position of the latch bar holders (L).
Page 64 Chapter 7: Door Assembly Figure 7-6 Inner Door Assemblies Installation Door weldment 1/2 in. flat washers (S-2120) Top inner door assembly 1/2 in. lock washer (S-236) Bottom inner door assembly 1/2 in. – 13 Grade 5 hex nut (S-3729) Bearing pin Frame hinge bracket 5/16 x 2 in.
Page 65 Chapter 7: Door Assembly 16.Once the outer cover is installed and adjusted, apply foam seal strip (Y) all along the outer surface of frame weldment to seal outer cover. 17.Fill all open holes with bin bolts (X). Caulk around door frame as necessary to seal door and sidewall.
Page 66: Door Assembly For Bins With 17 Rings And Taller Heights
Chapter 7: Door Assembly Door Assembly for Bins with 17 Rings and Taller Heights Two-ring double frame door may be used for diameter bins for 17 rings and taller heights. General Information 1. The commercial two-ring door is installed in the bottom two rings. 2.
Page 67 Chapter 7: Door Assembly Figure 7-8 Top Inner door panel Inside panel latch right hand (WD- 5/16 x 3/4 in. slotted truss head bolts (S-4303) and 5/ 6037) 16 in. flange nuts (S-3611) Inside panel latch left hand (WD- Reinforcement angle (NCWT0464) 6038) 5/16 x 1 in.
Page 68 Chapter 7: Door Assembly Figure 7-9 Bottom Inner Door Panel Inside panel latch right hand (WD- 5/16 x 3/4 in. slotted truss head bolts (S-4303) and 5/ 6037) 16 in. flange nuts (S-3611) Inside panel latch left hand (WD- Reinforcement angle (NCWT0464) 6038) 5/16 x 1 in.
Page 69 Installing the Door Frames to the Sidewall Sheet This GSI commercial 2 ring door is designed for use in the 4.00 in. corrugation 40-Series bins. This door is intended for use with a storage bin specifically structured for the installation of the 2 ring door. Special sidewall sheets are provided as part the storage bin sidewall bundles.
Page 70 Chapter 7: Door Assembly Figure 7-11 2–ring door layout Special sidewall sheet The center of the door must be positioned directly below the vertical seam. Figure 7-12 Special Sidewall Sheet Explanation (Viewed from Outside of the Bin) Horizontal Seam Stiffener Holes Vertical Seam Plenum Holes Pneg-4454A 54 Ft Diameter 40-Series Bins...
Page 71 Chapter 7: Door Assembly Figure 7-13 Special Sidewall Sheets (Viewed from Outside of the Bin) Pneg-4454A 54 Ft Diameter 40-Series Bins...
Page 72 Chapter 7: Door Assembly Table 7-1 12L-9 Gauge Special Sidewall Sheets Horizontal Seam Hole Vertical Seam Hole Count Count Gauge Sheet # Part # Right Bottom Left 12L-9 SWS-5016 12L-9 SWS-5018 12L-9 SWS-5020 12L-9 SWS-5062 12L-9 SWS-5064 12L-9 SWS-5026 12L-9 SWS-5028 12L-9 SWS-5030...
Page 73 Chapter 7: Door Assembly 1. Place the stiffener weldment (D) in the outer frame weldment (A) and install bolts (F) to hold them in position. 2. Install the outer frame weldment (A) with the stiffener weldment (D) on the base stiffener with bolt and nut (F).
Page 74 Chapter 7: Door Assembly Figure 7-14 Door Frames – Exploded View Outer frame weldment 3/4 x 5 in. bolt (S-7324) and 1 in. square washer (B- (NCWT0467-BS) 6756) Sidewall jamb plate (NCWT0492- 7/16 x 2 in. bolt (S-10328) and 7/16 in. nut (S-9281) Inner frame weldment (NCWT0470- 3/8 x 1-1/2 in.
Page 75 Chapter 7: Door Assembly Figure 7-15 Assembled view Outer frame weldment (NCWT0467-BS) Standard base stiffener Inner frame weldment (NCWT0470-BS) Seal weldment (NCWT0478) Stiffener weldment (NCWT0482-BS) Attachment bolt Jamb/sidewall plate (NCWT0492-BS) Bottom short stiffener (NCWT0481-BS) Special long sidewall Attach using 3/8 x 1 in. standard bolt (S-7469), special sealing washer (S-10102) and nut (S-456) Special short sidewall Square Washer (Each Side)
Page 76 Chapter 7: Door Assembly Figure 7-16 Inner Door Hinge Installation Inner Door Hinge Housing Hinge Shim (NCWT0495-BS) (NCWT0474) The hinges start from the second hole in the same line Bearing Pin (WD-6224) as the stiffener. Skip three (3) holes then place another hinge, proceed down the row as shown.
Page 77 Chapter 7: Door Assembly Figure 7-17 Bearing pin installation Bearing pin (WD-6224) Use washers as necessary to adjust latch bar holder position Bearing pin (WD-6234) 1/2 x 1-1/2 in. bolt (S-3883) (With head of the bolt on other side of frame) 10.Mount the top inner door panel onto the four (4) bearing pins (A) and lock the latches over the latch bar holder.
Page 78 Chapter 7: Door Assembly Figure 7-18 Inner door placement Bearing pin (WD-6224) (Center the bearing pin in door Outside of the bin panel hole and tighten) Top view Inside of the bin 11.Install the top inner door hinges to the inner door hinge housings on the inner frame weldment and apply 1/2 x 1 in.
Page 79 Bolt Torque Specifications, page 17.Make sure the decals are installed on the inside and outside of the outer door. Please contact GSI immediately if decals are missing or damaged. 18.Caulk as necessary at the top and bottom juncture of the door frame and the sidewall and foundation.
Page 80 Chapter 7: Door Assembly Figure 7-19 Door assembly exploded view Retaining bracket (WD-033) Stiffener weldment (NCWT0482) Door cover (NCWT0510) Reinforcement channel (NCWT0511) Latch plate (NCWT0166) Hinge (NCWT0170) Outer cover angle (NCWT0509) Hinge shim (NCWT0495-BS) Outer frame weldment (NCWT0467-BS) Seal weldment (NCWT0478) Sidewall jamb plate (NCWT0492-BS) Caulking Inner frame weldment (NCWT0470-BS)
Page 81: Chapter 8 Roof Assembly
Roof Assembly Topics Covered in this Chapter ▪ Attaching the Inside Stiffener to the Top Outside Stiffener ▪ Attaching the Eave Bracket to the Inside Stiffener ▪ Attaching the Eave Angle to the Sidewall Sheet ▪ Connecting the Tension Member to the Eave Bracket ▪...
Page 82: Attaching The Inside Stiffener To The Top Outside Stiffener
Chapter 8: Roof Assembly Attaching the Inside Stiffener to the Top Outside Stiffener The inside stiffener supports the eave bracket. It is installed to the inside perimeter of the sidewall sheet at the same time as the top outside stiffener. The inside stiffeners are only located at the eave bracket locations in the sidewall sheet.
Page 83: Attaching The Eave Bracket To The Inside Stiffener
Chapter 8: Roof Assembly Attaching the Eave Bracket to the Inside Stiffener Eave brackets secure the roof rafter to the sidewall. Before You Begin Install the inside stiffeners to the sidewalls before proceeding. 1. Attach the eave bracket (A) to the inside stiffener (C) and install flange bolts (D). 2.
Page 84: Attaching The Eave Angle To The Sidewall Sheet
Chapter 8: Roof Assembly Attaching the Eave Angle to the Sidewall Sheet The eave angle secures the bottom of the roof panels to the bin eave. What You Should Know Eave angles are bolted to the outside surface of the sidewall and will overlap each section. 1.
Page 85 Chapter 8: Roof Assembly 6. Install the optional tab seal (F) to the tabs (G) of the eave angle (A) as shown from the inside of the bin. 7. Tighten all hardware to the recommended torque specification. See Bolt Torque Specifications, page Figure 8-4 Exploded view of eave angle First eave angle (CTR-0720)
Page 86: Connecting The Tension Member To The Eave Bracket
Chapter 8: Roof Assembly Connecting the Tension Member to the Eave Bracket Tension members connect to the eave brackets and are installed around the inside of the bin eave. Before You Begin Ensure all eave angles, inside stiffeners and eave brackets are installed before proceeding. What You Should Know IMPORTANT: Install bolts as shown, from the backside of the eave bracket.
Page 87: Attaching The Center Collar Rafter Clips To The Rafter
Chapter 8: Roof Assembly Attaching the Center Collar Rafter Clips to the Rafter Center collar rafter clips secure the A-frame rafter sections to the center collar. What You Should Know Each roof rafter receives two center collar rafter clips, identified as the left center collar rafter clip (D) and the right center collar rafter clip (E).
Page 88: About Temperature Cable Brackets And A-Frame Assemblies
GSI is not responsible for the effectiveness or performance of any tem- perature cable monitoring system or layout.
Page 89 Chapter 8: Roof Assembly Figure 8-7 A-frame installation sequence and temperature cable locations for 54 ft diameter bin 3 ft radius location (center collar) 15.5 ft radius location Pneg-4454A 54 Ft Diameter 40-Series Bins...
Page 90: Assembling The Temperature Cable Bracket
Chapter 8: Roof Assembly Table 8-1 A-frame installation sequence and temperature cable locations for 54 ft diameter bin Temp Cable Number A-frame number Rafter Number Radius Location — — 15.5 ft — — — — — — 15.5 ft 15.5 ft —...
Page 91 Chapter 8: Roof Assembly The A-frame assembly consists of two roof rafters, purlin clips, purlins and possibly X-bracing. The tem- perature cable brackets should be installed when the A-frames are assembled. NOTE: The temperature cable bracket must be installed at specific locations, see About Temperature Cable Brackets and A-Frame Assemblies, page 1.
Page 92 Chapter 8: Roof Assembly Figure 8-9 Supplier quick link Purlin Supplier quick link Temperature cable bracket 4. Locate the center collar temperature cable hole (D), and install a supplier quick link (C), allowing for the installation of a temperature cable at this location. Figure 8-10 Supplier quick link on the center collar (view from bottom side of center collar) Supplier quick link Center collar temperature cable hole...
Page 93: Attachment Locations Of Purlins To Rafters
Chapter 8: Roof Assembly Attachment Locations of Purlins to Rafters Purlins are horizontal members between the rafters that give support to the roof structure. The length of the purlin determines its location on the A-frame assembly. The following reference depicts a completely assembled A-frame roof rafter section with X-bracing installed.
Page 94: Assembling Purlin Number 4
Chapter 8: Roof Assembly Assembling Purlin Number 4 Purlin number 4 is located forth purlin from the eave. Before You Begin Place two roof rafters on the ground with roof panel holes facing up. NOTE: Temperature cables may also be installed at this location, to determine if temperature cable brack- ets will be needed, see About Temperature Cable Brackets and A-Frame Assemblies, page What You Should Know...
Page 95 Chapter 8: Roof Assembly Figure 8-12 Purlin location 4 Left-hand roof rafter (CTR-0869) 7/16 x 1-1/4 in. flange bolt (S-10250) 7/16 x 1-1/4 in. flange bolt (S-10250) 7/16 in. flange nut (S-10251) Right-hand roof rafter (CTR-0869) Purlin (CTR-0586) Right purlin clip (CTR-0490) 7/16 in.
Page 96: Assembling Purlin Number 3
Chapter 8: Roof Assembly Assembling Purlin Number 3 Purlin number 3 is located third purlin from the eave. Before You Begin Place two roof rafters on the ground with roof panel holes facing up. Several A-frame assemblies will have X-bracing installed and be placed periodically throughout the perimeter of the roof. Determine if X- bracing is being installed and note those steps in this procedure.
Page 97 Chapter 8: Roof Assembly Figure 8-13 Purlin location 3 Left-hand roof rafter (CTR-0869) Purlin (CTR-0585) 7/16 x 1-1/4 in. flange bolt (S-10250) 7/16 in. flange nut (S-10251) Right-hand roof rafter (CTR-0869) Top X-brace (CTR-0589) Right purlin clip (CTR-0490) Bottom X-brace (CTR-0589) Left purlin clip (CTR-0489) 7/16 x 1-1/4 in.
Page 98: Assembling Purlin Number 2
Chapter 8: Roof Assembly Assembling Purlin Number 2 Purlin number 2 is located second from the eave. Before You Begin Place two roof rafters on the ground with roof panel holes facing up. Several A-frame assemblies will have X-bracing installed and be placed periodically throughout the perimeter of the roof. Determine if X- bracing is being installed and note those steps in this procedure.
Page 99 Chapter 8: Roof Assembly Figure 8-14 Purlin location 2 Left-hand roof rafter (CTR-0869) Purlin (CTR-0584) 7/16 x 1-1/4 in. flange bolt (S-10250) 7/16 in. flange nut (S-10251) Right-hand roof rafter (CTR-0869) Top X-brace (CTR-0588) Right purlin clip (CTR-0490) Bottom X-brace (CTR-0588) Left purlin clip (CTR-0489) 7/16 x 1-1/4 in.
Page 100: Assembling Purlin Number 1
Chapter 8: Roof Assembly Assembling Purlin Number 1 Purlin number 1 is located closest to the eave. Before You Begin Place two roof rafters on the ground with roof panel holes facing up. Several A-frame assemblies will have X-bracing installed and be placed periodically throughout the perimeter of the roof. Determine if X- bracing is being installed and note those steps in this procedure.
Page 101 Chapter 8: Roof Assembly Figure 8-15 Purlin location 1 Left-hand roof rafter (CTR-0869) Purlin (CTR-0583) 7/16 x 1-1/4 in. flange bolt (S-10250) 7/16 in. flange nut (S-10251) Right-hand roof rafter (CTR-0869) Top X-brace (CTR-0587) Right purlin clip (CTR-0490) Bottom X-brace (CTR-0587) Left purlin clip (CTR-0489) 7/16 x 1-1/4 in.
Page 102: Assembling The Center Collar
Chapter 8: Roof Assembly Assembling the Center Collar The center collar assembles each A-frame roof rafter section together at the top. The center collar assem- bly is a two piece design and will need to be spliced together with splice plates. The center collar channels and the cap plates will also be assembled to the center collar on the ground to make sure all the parts align together.
Page 103 Chapter 8: Roof Assembly Figure 8-16 Center collar assembly Center collar (CTR-1137) Center collar splice plate (CTR-0404) 7/16 x 1-1/4 in. flange bolt (S-10250) Center collar splice plate (CTR-0149) 7/16 in. flange nut (S-10251) Inner holes 5. Locate the columns of three holes (H) that are not paired on the inside radius of the center collar (A) and install four center collar channel clips (I) opposite to each other using the flange bolts (B) and the flange nuts (C).
Page 104 Chapter 8: Roof Assembly Figure 8-17 Installing center collar channel clips Center collar (CTR-1137) Row of three holes 7/16 x 1-1/4 in. flange bolt (S-10250) Center collar channel clip (CTR-0403) 7/16 in. flange nut (S-10251) 6. Assemble a center collar channel clip (L) to the ends of both the short center collar channels (M) using flange bolts (B) and flange nuts (C).
Page 105 Chapter 8: Roof Assembly Figure 8-18 Assembling the short center collar channel with the center collar channel clip 7/16 x 1-1/4 in. flange bolt (S-10250) Short center collar channel (CTR-1142) 7/16 in. flange nut (S-10251) 1/2 in. bolt Center collar channel clip (CTR-0156) 1/2 in.
Page 106 Chapter 8: Roof Assembly Figure 8-19 Installing the long center collar channels to the center collar channels clips 7/16 x 1-1/4 in. flange bolt (S-10250) Center collar channel clip (CTR-0403) 7/16 in. flange nut (S-10251) Long center collar channel (CTR-1136) 10.Install the two assembled short channels (M) to the third set of holes located from each end of the long center collar channel (P) using the flange bolts (B) and the flange nuts (C).
Page 107 Chapter 8: Roof Assembly Figure 8-20 Installing the short center collar channel assembly to the long center collar channel 7/16 x 1-1/4 in. flange bolt (S-10250) Short center collar channel (CTR-1142) 7/16 in. flange nut (S-10251) Long center collar channel (CTR-1136) 11.Tighten all the hardware to the recommended torque specifications.
Page 108 16.Locate the holes in the cap plates and install four vendor eye bolts (W) for lifting. Eye bolts are NOT supplied by GSI. NOTE: Eyebolt will pass through multiple layers of steel: the cap plates, the long center collar chan- nels and the center collar channel spacers .
Page 109 Chapter 8: Roof Assembly Figure 8-22 Cap plates assembly Side cap plate (CTR-1135), approximately 3/8 x 1-1/2 in. bolt with sealing washer (S- 62.1 lb (28 kg) 7488) Bead of caulk 3/8 in. nut (S-9426) Center cap plate (CTR-1134), approximately Eyebolt 137.691lb (62.5 kg) 17.Make sure the holes in the cap plates are aligned with the holes in the center collar assembly.
Page 110 Chapter 8: Roof Assembly Figure 8-23 Removing the cap plate assembly from the center collar assembly Cap plate assembly, approximately 383 lb Center collar assembly (174 kg) Pneg-4454A 54 Ft Diameter 40-Series Bins...
Page 111: Center Collar Placement
Chapter 8: Roof Assembly Center Collar Placement The following figure gives the approximate height needed to install the center collar. With one sidewall ring in place, position the center collar at the height specified, measuring from the bottom of the center collar to the foundation as shown. If additional rings are required for construction pur- poses, add 44 in.
Page 112: Guidelines For Assembling And Lifting The A-Frame Rafter Sections
Chapter 8: Roof Assembly Guidelines for Assembling and Lifting the A-Frame Rafter Sections The roof is assembled in sections and referred to as A-frame rafter sections. Each A-frame rafter section is assembled on the ground and lifted into place. IMPORTANT: Do not drill additional holes in purlins. Install the flange bolts and nuts as dictated by the number of holes in the purlin.
Page 113 Chapter 8: Roof Assembly • Always practice safety when assembling rafter sections. Be aware of others around you when moving long A-frame sections. • Use evenly distributed connection points of support when lifting. • Before attempting a lift, adjust each lifting cable to achieve the appropriate angle needed (approxi- mately 30 degrees).
Page 114: Attaching The A-Frames To The Center Collar
Chapter 8: Roof Assembly Attaching the A-Frames to the Center Collar The A-frame rafters must be installed to support the center collar and main roof structure. Before You Begin The center collar should be assembled and secured to the support pole, and the A-frame rafters should be assembled.
Page 115: Attaching The A-Frame To The Eave Bracket
Chapter 8: Roof Assembly Attaching the A-Frame to the Eave Bracket Assemble the lower portion of the A-frame rafters to the sidewalls. 1. Lower the A-frame rafter assembly (A) along the side of the eave bracket (C), and align with the proper holes.
Page 116: Assembling The Roof Panel Clips
Chapter 8: Roof Assembly Assembling the Roof Panel Clips The roof panel clips are located at the top of the roof rafters nearest to the center collar rafter clips. Before You Begin The A-frame rafters should be fully assembled and installed to the center collar and the eave brackets. What You Should Know The A-frame assembly consists of two roof rafters identified as the left-hand roof rafter (A) and the right- hand roof rafter (C).
Page 117: Installing The Intermediate Purlins
Chapter 8: Roof Assembly Installing the Intermediate Purlins Intermediate purlins must be installed to connect each A-frame roof rafter assembly together. The inter- mediate purlins connecting each A-frame roof rafter assembly have six holes on each side to secure them with the purlin clips. Before You Begin All A-frame roof rafter assemblies must be installed and secured to both the center collar and the eave brackets.
Page 118: Attaching The Roof Panels
Chapter 8: Roof Assembly Attaching the Roof Panels Roof panels overlap the previous roof panel, giving protection from outside elements. Before You Begin Ensure all A-frame roof rafter assemblies are installed, and ensure all intermediate purlins are installed and properly tightened. Predetermine the manway access location. What You Should Know For adjustment purposes, roof panels will be installed to each rafter first, causing exposed gaps between each roof panel group (see figure below).
Page 119 Chapter 8: Roof Assembly Figure 8-31 Exploded views of the upper and lower portions of the roof panel Roof panel (CTR-0391) 5/16-18 x 1 flange bolt with sealing washer (S- 10260) Exposed gap 5/16 in. flange nut (S-3611) A-frame roof rafter assembly 4.
Page 120 Chapter 8: Roof Assembly Figure 8-32 Installing roof panels into exposed gaps Roof panel (CTR-0391) 5/16-18 x 1 flange bolt with sealing washer (S- 10260) Exposed gap 5/16 in. flange nut (S-3611) 5. When all roof panels within a group are in place, install the remaining flange bolts and flange nut along the ribs of each roof panel, and tighten all hardware to the recommended torque specification.
Page 121 Chapter 8: Roof Assembly Figure 8-33 Field drill holes Roof panel (CTR-0391) Purlin Roof panel holes (drilled through purlin) Roof rafter Roof panel holes (drilled through rafter) Pneg-4454A 54 Ft Diameter 40-Series Bins...
Page 122: Installing The Roof Flashing
Chapter 8: Roof Assembly Installing the Roof Flashing The roof flashing will seal the area between the center collar and the roof panels. What You Should Know Each roof flashing section overlaps and bolts together with the previously installed roof flashing section. 1.
Page 123 Chapter 8: Roof Assembly 6. Install flange bolts (B) and flange nuts (C), securing the roof flashing section (A) to the roof panel ribs. 7. Continue installing the remaining flashing until the gap between the center collar and roof panels is covered.
Page 124: Installing The Cap Plates Assembly
Chapter 8: Roof Assembly Installing the Cap Plates Assembly The following procedure is for installing the center collar channels and cap plates assembly onto the center collar in the roof. Before You Begin Determine the appropriate lifting chains and lifting device for lifting the center collar channels and cap plates assembly as a unit.
Page 125 Chapter 8: Roof Assembly Figure 8-36 Lifting the center collar channel and cap plates assembly Tube caulk (S-10319) Cap plate assembly, approximately 611 lb (277 kg) Appropriate lifting chains 7/16 x 1-1/4 in. flange bolt (S-10250) Appropriate lifting device 7/16 in. nut (S-10251) 8.
Page 126 Chapter 8: Roof Assembly Figure 8-37 Cap plate assembly installed 3/8 x 1-1/2 in. bolt with sealing washer (S- Holes for conveyor support brackets 7488) 3/8 in. nut (S-9426) Pneg-4454A 54 Ft Diameter 40-Series Bins...
Page 127: Installing The Conveyor Support Brackets To The Peak Cap
Chapter 8: Roof Assembly Installing the Conveyor Support Brackets to the Peak Cap Conveyor support brackets are attached to the peak cap and allow support for a conveyor or catwalk system. 1. Place tube caulk (D) around the bolt holes located in the cap plate where the conveyor support brackets (B) will be installed.
Page 128 NOTES Pneg-4454A 54 Ft Diameter 40-Series Bins...
Page 129: Chapter 9 Accessories
Accessories Topics Covered in this Chapter ▪ Installing Roof Ladder Steps ▪ Roof Ring Placement ▪ Installing a Roof Ring ▪ Installation of Peak –To – Exhauster Ladder Kit ▪ Preparation for Roof Exhauster Installation ▪ Assembly of Roof Exhauster ▪...
Page 130: Installing Roof Ladder Steps
Chapter 9: Accessories Installing Roof Ladder Steps Roof ladder steps will allow access to roof and manway access. What You Should Know Each eave-to-peak ladder step package (E) differs with the diameter of each bin. When installing the ladder steps, always start from the eave and work up toward the peak, installing the longest step first and the shortest step last.
Page 131 Chapter 9: Accessories Use the following table as a guide to the location of each ladder step (rung). Table 9-1 Ladder Rung Placement Chart Bin Diameter Location 36 ft. 42 ft. 48 ft. 54 ft. 60 ft. 72 ft. LS-260-1 ↑...
Page 132: Roof Ring Placement
Chapter 9: Accessories Roof Ring Placement The roof ring is a tubular ring bolted to the exterior of the roof. The placement location and quantity of roof ring kits vary with the size of each bin. The exhauster roof ring (A) on the 54 ft bin will be installed in the seventh roof panel rib hole from the top. The eave roof ring (B) will be installed in the last roof panel rib hole located at the eave end of the bin.
Page 133: Installing A Roof Ring
Chapter 9: Accessories Installing a Roof Ring Quantity and part numbers of roof ring kits vary with the location placement and with the size of each bin. The following procedure will be similar for each kit. What You Should Know The roof ring and threaded stud may become dislocated from each other during high winds or when the inside pressure of the bin is too great.
Page 134 Chapter 9: Accessories 6. Install the threaded stud (F) with stud nuts (G) to the end of the roof ring section (B). NOTE: Install the threaded stud (F) to the side where the next roof ring section will be installed. 7.
Page 135: Installation Of Peak -To - Exhauster Ladder Kit
Chapter 9: Accessories Installation of Peak –To – Exhauster Ladder Kit Before installing the roof exhauster, the peak-to-exhauster ladder kit may be installed onto the roof to have access to the roof exhauster. Before You Begin Determine the location of the roof exhauster. What You Should Know This procedure is to install the peak to exhauster ladder kit onto the roof .
Page 136: Preparation For Roof Exhauster Installation
Chapter 9: Accessories Table 9-2 Peak-to-Exhauster Ladder Rung Kit Bin Diameter Location 36 ft. 42 ft. 48 ft. 54 ft. 60 ft. 72 ft. LS-260-1 ↑ Bin Peak LS-260-2 LS-260-3 LS-260-2 LS-260-3 LS-260-4 LS-260-3 LS-260-5 LS-260-3 LS-260-4 LS-260-6 Bolt Hole LS-260-4 LS-260-5 Count...
Page 137 Chapter 9: Accessories Figure 9-6 Using the roof exhauster flashing and mounting plate as a template 5/16 in. flange nut (S-3611) Roof panel Exhauster mounting plate Marked or scribed hole to be cut 5/16 x 1 in hex bolt (S-10260) Field bent inside tab on roof exhauster mounting plate Holes to be field drilled...
Page 138 Chapter 9: Accessories Figure 9-7 Using the roof exhauster flashing and mounting plate as a template Marked or scribed hole to be cut 6. After the roof panels are cut appropriately, install the roof panels onto the roof in the desired location.
Page 139: Assembly Of Roof Exhauster
Chapter 9: Accessories Assembly of Roof Exhauster Assembly of the roof exhauster is done prior to installing onto the roof. 1. Apply a strip of tube caulk (C) along the mating surface of the roof exhauster hood (B) and the exhauster mounting plate (E).
Page 140: Installing Roof Exhauster Assembly
Chapter 9: Accessories Installing Roof Exhauster Assembly The roof exhauster assembly replaces one of the roof flashing panels and allows for the roof exhauster to be installed. Before You Begin IMPORTANT: Determine the location of the roof exhauster and remove the existing roof flashing panel at this location.
Page 141 Chapter 9: Accessories Figure 9-9 Installing roof exhauster Roof exhauster flashing (CTR-1291) 5/16 flange nut (S-3611) 5/16-18 x 1 flange bolt, with sealing washer Sealing caulk (S-10260) Sealing caulk 5/16-18 x 1 flange bolt with sealing washer (S-10260) Roof exhauster assembly 7.
Page 142: Installing The Manway Cover
Chapter 9: Accessories Figure 9-10 Sealing caulk location Roof exhauster assembly Sealing caulk Installing the Manway Cover Installation of a manway cover is necessary if a manway hole is present. Round manway cover details for bins 1. Apply caulking to the underside of the moisture diverter (N), and install to the manway roof panel (L).
Page 143 Chapter 9: Accessories 8. Snap the manway seal strip (M) onto the lip of the manway hole. 9. Make the necessary adjustments to the handle (E) and latch (I), creating a tight seal. Figure 9-11 Manway cover Hinge base (ACD-4506) 5/16 in.
Page 144: Installing The Center Collar Dome Cap (Optional)
Chapter 9: Accessories Installing the Center Collar Dome Cap (Optional) Before You Begin Before installing the dome cap make sure the center collar plates are installed on the center collar. What You Should Know Field drilling holes on the cap plates may be required to install the dome cap assembly. 1.
Page 145 Chapter 9: Accessories Figure 9-12 Center Collar Dome Cap Dome cap collar weldment (CTR-1207-BS) 5/16 in. flange nut (S-3611) 3/8 in. x 1-1/2 in. flange bolt (S-7488) Washer 3/8 in. flange nut (S-456) Cap hold down (CRP-4654) Peak cap (CRP-4602) Hold down bracket Peak cap handle (PR-331) 5/16 in.
Page 146 Chapter 9: Accessories Top view Isometric view Section through Center collar 10 in. Pneg-4454A 54 Ft Diameter 40-Series Bins...
Page 147: Ladder Section Assembly
Chapter 9: Accessories Ladder Section Assembly The inside ladder package consists of the ladder, starter brackets, standoff brackets, reinforcement straps, and ending bracket. The ladder should to be assembled before installing it to the bin structure. What You Should Know When assembling ladder sections, ensure all slip resistant ladder rungs are oriented in the same direction.
Page 148: Inside Ladder Placement
Chapter 9: Accessories Inside Ladder Placement The inside ladder provides manway access from inside the bin. What You Should Know Begin by temporarily positioning the ladder (B) directly under the manway roof panel (A) for the correct placement location. Mark or scribe this location where each side of the ladder’s vertical channels meet the sidewall.
Page 149 Chapter 9: Accessories 5. Working down from the starter brackets (C and K), and in alignment, install a ladder standoff bracket (H) at every horizontal seam or 32 in. from the previous installed bracket. Install a flange bolt (D) and a flange nut (G), securing each ladder standoff bracket (H) to the sidewall. NOTE: Installing a plumb line to the starter bracket will help keep each bracket aligned evenly.
Page 150 Chapter 9: Accessories Figure 9-15 Installing ladder brackets Ladder assembly 5/16 in. hex bolt (S-7482) Starter bracket (RH LDR-4347) Starter bracket (LH LDR-4346) See sidewall hardware chart. 3/8 in. field drilled hole location Approximately 18-3/4 in. (47.62 mm) 5/16 x 3/4 in. flange bolt (S-7482) 3/8 in.
Page 151: Installing Inside Ladder Bottom Bracket
Chapter 9: Accessories Installing Inside Ladder Bottom Bracket The ladder bottom bracket keeps the lower portion of the ladder secure. What You Should Know The lower portion of the ladder may need to be cut to fit properly. Field drilling will be required to complete installation.
Page 152: Guidelines For Installing A Sidedraw System
90 degrees apart. Installation of multiple systems requires approval of GSI. • Sidedraw systems are intended for use with dry, flowable grain. Sidedraws are not to be used for poorly flowing products. This is not unique to GSI bins and flume systems, but is a general rule for such systems.
Page 153 Chapter 9: Accessories Figure 9-17 Sidedraw Installation Stiffeners 15 in. Sidewall sheet 12-3/4 in. 14 in. 17 ft. - 2 in. 44 in. typical horizontal seam from base Starting dimension for first chute bolt hole in top chute Required spacing between chute bolt holes (8 in.) Pneg-4454A 54 Ft Diameter 40-Series Bins...
Page 154: Locating The Chutes
Chapter 9: Accessories Locating the Chutes Use the following procedures to locate the starting position of the first chutes. 1. Starting from the first row of holes in the top sheet, measure down the “starting distance” for the bin. 2. Keep adding the required number of chutes, making sure to leave 8 in. between the chute bolt holes.
Page 155: Locating Discharge Opening
Chapter 9: Accessories Locating Discharge Opening 1. The last bolt hole in the chute should line up with the center of the discharge chute opening that is to be cut. Therefore, you should be able to approximate an opening by measuring 9-1/2 in. above and below the last bolt hole of the chute.
Page 156: Sidewall Overlap
Chapter 9: Accessories Sidewall Overlap For proper watershed, make sure that the upper side sheet overlaps on top of the sidedraw weldment. Figure 9-20 Sidewall Overlap 14 in. ring side sheet (must be field cut) 45° ring from base ring from base Chute horizontal seam from base Top of 5...
Page 157: Caulking
Chapter 9: Accessories Caulking 1. To seal the sidedraw weldment to the sidewall sheets, use two (2) beads of caulking, one bead of caulk on each side of the outside row of vertical bolts. 2. Use discharge tube weldment as a template to field drill the bolt holes through sidewall sheet. 3.
Page 158: Installing Wind Rings
Chapter 9: Accessories Installing Wind Rings Before You Begin Refer the gauge sheet for the installation locations and quantities of wind rings. What You Should Know Before installing, determine the bin size, sidewall gauge thickness, and height. Use the hardware chart to match the correct bolt length with the correct sidewall gauge thickness when installing the wind ring brack- ets to the stiffeners (Refer to hardware requirements chapter).
Page 159 Chapter 9: Accessories and hex nuts (G). Field drill the remaining three holes (L) using the wind ring coupling collar (K) as a guide or template. 8. Install the remaining flange bolts (F) and hex nuts (G), and tighten all hardware to the recommended torque specifications.
Page 160: Assembling Weather Cover For Roller Valve
Chapter 9: Accessories Assembling Weather Cover for Roller Valve The following instructions are for assembling the weather cover for the roller valve. 1. Install the weather cover kit after the gate has been installed. 2. Use bead caulking at all seams where the weather cover attaches to the gate. 3.
Page 161: Gsi Group, Llc Limited Warranty
12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or...
Page 162 Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com GSI is a worldwide brand of AGCO Corporation. Copyright © 2015 by GSI Group Printed in the USA CN #313451...

GSi 40 Series Construction Manual

Chapter 1 Safety Precautions

Chapter 2 General Overview

Chapter 3 Hardware Requirements

Chapter 4 Assembling Sidewall Sheets

Chapter 5 Base Angle Installation

Chapter 6 Stiffeners

Chapter 7 Door Assembly

Chapter 8 Roof Assembly

Chapter 9 Accessories

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